阅读说明：本技术 一种砖块提升坐浆装置 (Fragment of brick promotes sits thick liquid device ) 是由 张生福 于 2021-03-05 设计创作，主要内容包括：本发明公开了一种砖块提升坐浆装置,包括机架、升降框架、牵引装置、下夹座、上夹座、升降驱动器、坐浆模具。本发明通过上夹座、下夹座将砖块夹住,上夹座的升降由升降驱动器控制,而砖块提升由牵引装置控制,配合上夹座与坐浆模具的一体结构可在夹砖提升的同时完成砖块坐浆,具有操作方便、效率高的优点,特别适合自动砌墙机使用。(The invention discloses a brick lifting and mortar sitting device which comprises a rack, a lifting frame, a traction device, a lower clamping seat, an upper clamping seat, a lifting driver and a mortar sitting mold. The brick clamping and mortar sitting machine clamps bricks through the upper clamping seat and the lower clamping seat, the lifting of the upper clamping seat is controlled by the lifting driver, the lifting of the bricks is controlled by the traction device, and the brick clamping and mortar sitting can be completed while the bricks are lifted by matching with an integrated structure of the upper clamping seat and the mortar sitting mold.)

1. A brick lifting and mortar sitting device comprises a rack (1), a lifting frame (2), a traction device (3), a lower clamping seat (4), an upper clamping seat (5), a lifting driver (6) and a mortar sitting mold (7), and is characterized in that the lifting frame (2) is positioned in the rack (1), the traction device (3) is arranged at the top of the rack (1), the traction device (3) pulls the lifting frame (2) to lift through a rope, the mortar sitting mold (7) is positioned at the upper part in the lifting frame (2), the lower clamping seat (4) is fixedly arranged at the inner side of the lower part of the lifting frame (2), the upper clamping seat (5) is fixedly arranged at the bottom of the side surface of the mortar sitting mold (7), the upper clamping seat (5) corresponds to the lower clamping seat (4), a lower mounting plate (8) is fixedly arranged at the side surface of the lower clamping seat (4), an upper mounting plate (9) is fixedly arranged at the side surface of the upper clamping seat (5), mounting panel (8) bottom under installing is located in lift driver (6), and the lift portion of lift driver (6) passes mounting panel (8) down, is connected with last mounting panel (9) bottom, makes lift driver (6) can drive and sit thick liquid mould (7) and go up and down.

2. The brick lifting and mortar setting device according to claim 1, wherein a brick-jacking mechanism is arranged at the bottom of the lower holder (4), the brick-jacking mechanism comprises an installation platform (401), a slide rod (402), a lifting platform (403), a push rod (404), a boss (405), a horizontal driver (406), a connecting frame (407) and a sliding table (408), the upper end of the slide rod (402) is fixedly connected with the bottom of the lower holder (4), the lower end of the slide rod is fixedly connected with the installation platform (401), the lifting platform (403) is sleeved on the slide rod (402) and is in sliding fit with the slide rod (402), the end of the lifting platform (403) is fixedly provided with the push rod (404), the lower holder (4) opposite to the push rod (404) is provided with a hole (409), a top block (410) is arranged in the hole (409), the bottom of the top block (410) is fixedly connected with the upper end of the push rod (404), the boss (405) is fixedly arranged at the bottom of the lifting platform (403), horizontal driver (406), slip table (408) all locate on mount table (401), and the drive end of horizontal driver (406) passes through link (407) and is connected with slip table (408), makes horizontal driver (406) can drive slip table (408) reciprocating motion on mount table (401), slip table (408) correspond with boss (405), and slip table (408) top is equipped with the arc arch, and the horizontal position that the bellied top of arc was located is higher than the horizontal position that boss (405) bottom was located.

3. Brick lifting and setting device according to claim 1, further comprising a brick clamping sensing device comprising a guiding sleeve (1001), a spring (1002), a U-shaped bar (1003), a movable plate (1004), a proximity switch (1005), the guide sleeve (1001) is fixedly arranged on the outer side of the upper clamping seat (5), the lower end of the guide sleeve (1001) is provided with a spring (1002), one end of the U-shaped rod (1003) is positioned outside the mortar sitting mold (7), the end part penetrates through the guide sleeve (1001) and the spring (1002), the movable plate (1004) is fixedly arranged at the end part, the lower end of the spring (1002) is connected with the movable plate (1004), the other end of the U-shaped rod (1003) is positioned in the mortar sitting mold (7), the end part penetrates through the upper clamping seat (5), the proximity switch (1005) is arranged on the outer side of the upper clamping seat (5), and the proximity switch (1005) is in induction fit with the movable plate (1004).

4. The brick lifting and setting device according to claim 3, wherein the plurality of guide sleeves (1001) are sequentially arranged along the length direction of the upper clamping seat (5), each guide sleeve (1001) corresponds to one spring (1002), one U-shaped rod (1003) and one movable plate (1004), the tops of the plurality of U-shaped rods (1003) are connected together through the connecting frame, and the proximity switch (1005) is in induction fit with one movable plate (1004).

5. The brick lifting and mortar sitting device according to claim 1, wherein the mortar sitting mold (7) is a cylindrical structure, a mounting plate (701) is arranged in the mortar sitting mold (7), a driving motor (702) is arranged on the mounting plate (701), the driving motor (702) is located at the axis of the mortar sitting mold (7), a power output part of the driving motor (702) faces downwards vertically and penetrates through the mounting plate (701), a scraping plate (703) is arranged on the power output part, a mortar pipe (704) is arranged in the mortar sitting mold (7), and a discharge end of the mortar pipe (704) corresponds to a mortar hole in the mounting plate (701).

6. The brick lifting and setting device according to claim 1, further comprising a lifting and positioning mechanism (11), wherein the lifting and positioning mechanism comprises a first rack (1101), a second rack (1102), a sliding sleeve (1103), a gear protection sleeve (1104) and an induction plate (1105), a tooth surface of the first rack (1101) is opposite to a tooth surface of the second rack (1102), an upper end of the first rack (1101) is fixedly connected with a side surface of the upper mounting plate (9), a lower end of the first rack (1101) is in sliding fit with the sliding sleeve (1103) arranged on a side surface of the lower mounting plate (8), an upper end of the second rack (1102) is in sliding fit with the sliding sleeve (1103) arranged on the upper mounting plate (9), a lower end of the second rack (1102) is fixedly connected with a side surface of the lower mounting plate (8), gears are respectively engaged with an upper portion, a middle portion and a lower portion between the first rack (1101) and the second rack (1102), and the gear protection sleeve (1104) is arranged outside the gears, and the first rack (1101) and the second rack (1102) penetrate through the gear protection sleeve (1104), a rotating shaft at the center of the gear is connected with the inner wall of the gear protection sleeve (1104), an induction plate (1105) is arranged on the side face of the gear protection sleeve (1104) in the middle between the first rack (1101) and the second rack (1102), and the induction plate (1105) is in induction fit with an inductor arranged on the side face of the rack (1).

7. Brick lifting and mortar sitting device according to claim 1, characterized in that the side of the frame (1) opposite to the lower clamping seat (4) is provided with an inductor, and the inductor is in inductive fit with the brick.

8. Brick lifting and setting device according to claim 1, characterized in that the bottom of the upper mounting plate (9) is fixed to the upper end of a lifting guide rod (12), the lifting guide rod (12) passes through the lower mounting plate (8), the lower mounting plate (8) is slidably fitted to the lifting guide rod (12), and the lifting guide rod (12) is parallel to the lifting part of the lifting driver (6).

9. Brick lifting and mortar sitting device according to claim 1, characterized in that a counterweight guide frame (13) is arranged on one side of the frame (1), a lifting counterweight (14) is arranged in the counterweight guide frame (13), and the lifting counterweight (14) is connected with the traction device (3) through a rope.

10. Brick lifting and setting device according to claim 1, characterized by a conveyor, the conveying end of which is located in the lower part of the frame (1), and the lower clamping seat (4) is located on the conveying surface side of the conveyor.

Technical Field

The invention belongs to the technical field of building construction, and particularly relates to a brick lifting and mortar sitting device.

Background

In the building construction process, the main class of building wall construction is that environmental protection fragment of brick such as air entrainment brick is used to build a wall, and the tradition process of building a wall needs artifical the completion, and one of them process of building a wall is exactly that the fragment of brick sits the thick liquid, and the tradition work progress is not only intensity of labour big, and efficient moreover to building a wall needs to be according to standard construction, and it is higher to workman technical level requirement, and because air entrainment brick weight is great, further increased the construction degree of difficulty and cost. For this reason, it is necessary to develop a brick lifting mortar-sitting device capable of solving the above problems.

Disclosure of Invention

The invention aims to provide a brick lifting and mortar sitting device.

The invention aims to realize the purpose, and the device comprises a rack, a lifting frame, a traction device, a lower clamping seat, an upper clamping seat, a lifting driver and a pulp sitting mold, wherein the lifting frame is positioned in the rack, the traction device is arranged at the top of the rack, the traction device pulls the lifting frame to lift through a rope, the pulp sitting mold is positioned at the upper part in the lifting frame, the lower clamping seat is fixedly arranged at the inner side of the lower part of the lifting frame, the upper clamping seat is fixedly arranged at the bottom of the side surface of the pulp sitting mold and corresponds to the lower clamping seat, a lower mounting plate is fixedly arranged on the side surface of the lower clamping seat, an upper mounting plate is fixedly arranged on the side surface of the upper clamping seat, the lifting driver is arranged at the bottom of the lower mounting plate, and the lifting part of the lifting driver penetrates through the lower mounting plate and is connected with the bottom of the upper mounting plate, so that the lifting driver can drive the pulp sitting mold to lift.

The invention has the beneficial effects that: the brick clamping and mortar sitting machine clamps bricks through the upper clamping seat and the lower clamping seat, the lifting of the upper clamping seat is controlled by the lifting driver, the lifting of the bricks is controlled by the traction device, and the brick clamping and mortar sitting can be completed while the bricks are lifted by matching with an integrated structure of the upper clamping seat and a mortar sitting mold, so that the brick clamping and mortar sitting machine has the advantages of convenience in operation and high efficiency; the device can also be matched with a conveyor and clamping equipment to realize the functions of automatically feeding bricks and automatically taking bricks, and is particularly suitable for an automatic wall building machine.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a second schematic perspective view of the present invention;

FIG. 3 is a schematic perspective view of a brick ejection mechanism;

FIG. 4 is a schematic structural view of a brick clamping induction device;

FIG. 5 is a schematic left side view of the brick clamping sensing device shown in FIG. 4;

FIG. 6 is a schematic view of the internal structure of the mortar bed mold;

FIG. 7 is a schematic perspective view of the elevating positioning mechanism;

in the figure: 1-a machine frame, 2-a lifting frame, 3-a traction device, 4-a lower clamping seat, 401-a mounting table, 402-a sliding rod, 403-a lifting table, 404-a mandril, 405-a boss, 406-a horizontal driver, 407-a connecting frame, 408-a sliding table, 409-a hole, 410-a jacking block, 5-an upper clamping seat, 6-a lifting driver, 7-a mortar setting mold, 701-a mounting plate, 702-a driving motor, 703-a scraper, 704-a mortar pipe, 8-a lower mounting plate, 9-an upper mounting plate, 1001-a guide sleeve, 1002-a spring, 1003-a U-shaped rod, 1004-a movable plate, 1005-a proximity switch, 11-a lifting positioning mechanism, 1101-a first rack, 1102-a second rack, 1103-a sliding sleeve, 1104-gear protection sleeve, 1105-induction plate, 12-lifting guide rod, 13-counterweight guide frame, and 14-lifting counterweight.

Detailed Description

The invention is further described with reference to the accompanying drawings, but the invention is not limited in any way, and any alterations or substitutions based on the teaching of the invention are within the scope of the invention.

As shown in attached figures 1-7, the invention comprises a frame 1, a lifting frame 2, a traction device 3, a lower clamping seat 4, an upper clamping seat 5, a lifting driver 6 and a pulp setting mould 7, the lifting frame 2 is positioned in the machine frame 1, the traction device 3 is arranged at the top of the machine frame 1, the traction device 3 pulls the lifting frame 2 to lift through a rope, the pulp sitting mould 7 is positioned at the upper part in the lifting frame 2, the lower clamping seat 4 is fixedly arranged at the inner side of the lower part of the lifting frame 2, the upper clamping seat 5 is fixedly arranged at the bottom of the side surface of the pulp sitting mould 7, the upper clamping seat 5 corresponds to the lower clamping seat 4, the side surface of the lower clamping seat 4 is fixedly provided with a lower mounting plate 8, the side surface of the upper clamping seat 5 is fixedly provided with an upper mounting plate 9, the lifting driver 6 is arranged at the bottom of the lower mounting plate 8, the lifting part of the lifting driver 6 passes through the lower mounting plate 8, is connected with the bottom of the upper mounting plate 9, so that the lifting driver 6 can drive the pulp sitting mould 7 to lift.

The bottom of the lower holder 4 is provided with a tile pushing mechanism, the tile pushing mechanism comprises an installation table 401, a slide bar 402, a lifting table 403, a push rod 404, a boss 405, a horizontal driver 406, a connecting frame 407 and a sliding table 408, the upper end of the slide bar 402 is fixedly connected with the bottom of the lower holder 4, the lower end of the slide bar 402 is fixedly connected with the installation table 401, the lifting table 403 is sleeved on the slide bar 402 and is in sliding fit with the slide bar 402, the end part of the lifting table 403 is fixedly provided with the push rod 404, the lower holder 4 opposite to the push rod 404 is provided with a hole 409, a top block 410 is arranged in the hole 409, the bottom of the top block 410 is fixedly connected with the upper end of the push rod 404, the boss 405 is fixedly arranged at the bottom of the lifting table 403, the horizontal driver 406 and the sliding table 408 are both arranged on the installation table 401, the driving end of the horizontal driver 406 is connected with the sliding table 408 through the connecting frame 407, so that the horizontal driver 406 can drive the sliding table 408 to reciprocate on the installation table 401, and the sliding table 408 corresponds to the boss 405, an arc-shaped bulge is arranged at the top of the sliding table 408, and the horizontal position of the top of the arc-shaped bulge is higher than that of the bottom of the boss 405; when the mortar sitting mold 7 descends and the lower clamping seat 4 and the upper clamping seat 5 clamp the bricks, the bricks are lifted and mortar sitting is performed; the method comprises the following steps of firstly starting a brick jacking mechanism: the horizontal driver 406 drives the sliding table 408 to move, and the arc-shaped bulge at the top of the sliding table 408 jacks up the boss 405, so that the jacking block 410 rises and jacks up bricks, and the stability of brick clamping can be greatly improved; after the brick is clamped by the clamping equipment, the sliding table 408 can be controlled to move, so that the arc-shaped protrusion and the boss 405 are dislocated, and the top block 410 is reset; the brick pushing mechanism is simple in structure and small in size, can be directly installed at the bottom of the lower clamping seat 4, cannot influence the work of other mechanisms, and can effectively improve the brick clamping stability.

The brick lifting and mortar sitting device further comprises a brick clamping sensing device, the brick clamping sensing device comprises a guide sleeve 1001, a spring 1002, a U-shaped rod 1003, a movable plate 1004 and a proximity switch 1005, the guide sleeve 1001 is fixedly arranged on the outer side of the upper clamping base 5, the spring 1002 is arranged at the lower end of the guide sleeve 1001, one end of the U-shaped rod 1003 is located outside the mortar sitting mold 7 and penetrates through the guide sleeve 1001 and the spring 1002, the movable plate 1004 is fixedly arranged at the end of the U-shaped rod 1002, the lower end of the spring 1002 is connected with the movable plate 1004, the other end of the U-shaped rod 1003 is located in the mortar sitting mold 7 and penetrates through the upper clamping base 5, the proximity switch 1005 is arranged on the outer side of the upper clamping base 5, and the proximity switch 1005 is in inductive fit with the movable plate 1004; when the lower clamping seat 4 and the upper clamping seat 5 clamp the brick, the top of the brick jacks up the end of the U-shaped rod 1003, so that the movable plate 1004 moves upwards, and whether the brick is clamped normally or not can be judged after the movable plate 1004 is in induction fit with the proximity switch 1005; after the brick is taken away, the U-shaped rod 1003 is reset under the action of the spring 1002; the brick clamping sensing device is simple in structure and small in size, does not influence the work of other mechanisms, and can avoid the condition that bricks are not clamped correctly.

The number of the guide sleeves 1001 is multiple, the guide sleeves are sequentially arranged along the length direction of the upper clamping seat 5, each guide sleeve 1001 corresponds to one spring 1002, one U-shaped rod 1003 and one movable plate 1004, the tops of the U-shaped rods 1003 are connected together through a connecting frame, and the proximity switch 1005 is in induction fit with one movable plate 1004; when a plurality of guide sleeve 1001, be fit for the defective condition of fragment of brick top centre gripping department, as long as the U-shaped pole 1003 tip that one of them guide sleeve 1001 corresponds is by jack-up, can drive all U-shaped poles 1003 and fly leaf 1004 and shift up, be applicable to the incomplete fragment of brick of appearance and press from both sides the brick response.

The pulp sitting mold 7 is of a cylindrical structure, a mounting plate 701 is arranged in the pulp sitting mold 7, a driving motor 702 is arranged on the mounting plate 701, the driving motor 702 is located at the axis of the pulp sitting mold 7, a power output part of the driving motor 702 faces downwards vertically and penetrates through the mounting plate 701, a scraping plate 703 is arranged at the power output part, a pulp pipe 704 is arranged in the pulp sitting mold 7, the pulp pipe 704 can be connected with a feeder to realize automatic feeding, and the discharge end of the pulp pipe 704 corresponds to a pulp hole in the mounting plate 701; when bricks are placed on the mortar, a certain amount of mortar is automatically fed to the tops of the bricks through the feeder and the mortar pipe 704, the driving motor 702 drives the scraper 703 to rotate, the scraper 703 scrapes the mortar on the bricks uniformly, and the mortar placing is very convenient; if the mortar-sitting mold 7 of the device is provided with the mounting plate 701 and the brick clamping sensing device, a person skilled in the art can correspondingly open the hole, and the end part of the U-shaped rod 1003 penetrates through the hole of the mounting plate 701.

The brick lifting and setting device further comprises a lifting and positioning mechanism 11, the lifting and positioning mechanism comprises a first rack 1101, a second rack 1102, a sliding sleeve 1103, a gear protection sleeve 1104 and an induction plate 1105, the tooth surface of the first rack 1101 is opposite to the tooth surface of the second rack 1102, the upper end of the first rack 1101 is fixedly connected with the side surface of the upper mounting plate 9, the lower end of the first rack 1101 is in sliding fit with the sliding sleeve 1103 arranged on the side surface of the lower mounting plate 8, the upper end of the second rack 1102 is in sliding fit with the sliding sleeve 1103 arranged on the upper mounting plate 9, the lower end of the second rack 1102 is fixedly connected with the side surface of the lower mounting plate 8, gears are respectively meshed with the upper part, the middle part and the lower part between the first rack 1101 and the second rack 1102, the gear protection sleeve 1104 is arranged outside the gears, the first rack 1101 and the second rack 1102 penetrate through the gear protection sleeve 1104, the rotating shaft in the center of the gears is connected with the inner wall of the gear protection sleeve 1104, the induction plate 1105 is arranged on the side surface of the gear protection sleeve 1104 in the middle part between the first rack 1101 and the second rack 1102, the induction plate 1105 is in induction fit with an inductor arranged on the side surface of the frame 1; when the sizing die 7 descends with the upper clamping seat 5 and the upper mounting plate 9, the first rack 1101 descends together, the driving gear and the gear protection sleeve 1104 move together in the descending process of the first rack 1101, namely the induction plate 1105 moves, so that the induction plate 1105 is in induction fit with the inductor on the side surface of the rack 1 to detect whether the sizing die 7 descends in place.

The side face of the rack 1 opposite to the lower clamping seat 4 is provided with an inductor, and the inductor is in induction fit with bricks and used for detecting whether the bricks exist on the lower clamping seat 4.

Go up mounting panel 9 bottom and 12 upper end rigid couplings of lift guide bar, lift guide bar 12 passes down mounting panel 8, lower mounting panel 8 and lift guide bar 12 sliding fit, lift guide bar 12 is parallel with the lift portion of lift driver 6, and lift guide bar 12 is used for improving the stability of sitting thick liquid mould 7, going up holder 5 and going up mounting panel 9 and go up and down.

A counterweight guide frame 13 is arranged on one side of the frame 1, a lifting counterweight 14 is arranged in the counterweight guide frame 13, and the lifting counterweight 14 is connected with the traction device 3 through a rope; in the process that the traction device 3 drives the lifting frame 2 and the bricks to rise, the lifting counter weight 14 descends in the counter weight guide frame 13, and the lifting counter weight 14 plays a role in improving the lifting stability of the bricks.

The brick lifting and mortar sitting device also comprises a conveyor, the conveying tail end of the conveyor is positioned at the lower part in the rack 1, and the lower clamping seat 4 is positioned at one side of the conveying surface of the conveyor; through the cooperation of conveyer, can send the fragment of brick to lower holder 4 automatically to realize automatic feed.

The lifting driver 6 and the horizontal driver 406 are both air cylinders.

The brick lifting and mortar sitting device further comprises a controller, the controller is a PLC or a single chip microcomputer, the controller is respectively electrically connected with the traction device 3, the lifting driver 6, the horizontal driver 406, the proximity switch 1005 and the driving motor 702, the traction device 3, the lifting driver 6, the horizontal driver 406 and the driving motor 702 are controlled to work through the controller, and automatic brick clamping and lifting and mortar sitting of the device are achieved.

The working principle and the working process of the invention are as follows: firstly, conveying bricks to be subjected to mortar sitting onto a lower clamping seat 4, then starting a lifting driver 6 to drive a mortar sitting mold 7 to descend, and clamping the bricks by the lower clamping seat 4 and an upper clamping seat 5; then the traction device 3 is started to drive the lifting frame 2, the lower clamping seat 4, the upper clamping seat 5, the bricks and the mortar setting mold 7 to ascend to a specified height together, then the bricks can be clamped through clamping equipment, and the clamping process can be realized by matching with common clamping equipment in the prior art, such as a mechanical clamp and the like; in the rising process, the top of the brick is subjected to mortar setting through a mortar setting mold 7; when the bricks are clamped and waiting to be taken away, the mortar sitting mold 7 is driven by the lifting driver 6 to ascend and reset, and meanwhile, the traction device 3 is started to drive the lifting frame 2, the lower clamping seat 4, the upper clamping seat 5 and the mortar sitting mold 7 to descend and reset together; after the mortar sitting mold 7 and the lifting frame 2 start to reset, the bricks can be taken away; in the descending process of the lifting frame 2, the lifting frame can directly descend for resetting at one time or temporarily stay for final resetting in the descending process according to requirements; after the mortar sitting mold 7 and the lifting frame 2 are reset, the next brick can be lifted and mortar is sat.