阅读说明：本技术 一种预制装配式预应力组合楼盖及施工方法 (Prefabricated assembly type prestress combined floor system and construction method ) 是由 杨勇 徐龙康 于云龙 薛亦聪 冯世强 马银科 于 2021-08-13 设计创作，主要内容包括：一种预制装配式预应力组合楼盖,包括预应力蜂窝型钢混凝土梁和型钢混凝土空心暗梁叠合楼板,预应力蜂窝型钢混凝土梁包括蜂窝H型钢,蜂窝H型钢的下部有预制UHPC外壳,所述预制UHPC外壳中沿长度方向预留有用于穿入预应力筋的孔道；型钢混凝土空心暗梁叠合楼板包括预制UHPC底板,预制UHPC底板搭接于相邻预应力蜂窝型钢混凝土梁的预制UHPC外壳上,预制UHPC底板上设置有若干型钢暗梁和空心内模,型钢暗梁的两端连接在相邻预应力蜂窝型钢混凝土梁的蜂窝H型钢的腹板之间；预制UHPC底板和预制UHPC外壳顶部有混凝土后浇层,混凝土后浇层将预应力蜂窝型钢混凝土梁的上部和型钢暗梁、空心内模浇筑在内,构成组合楼盖。(A prefabricated assembly type prestressed composite floor comprises a prestressed honeycomb steel reinforced concrete beam and a steel reinforced concrete hollow hidden beam laminated floor slab, wherein the prestressed honeycomb steel reinforced concrete beam comprises honeycomb H-shaped steel, a prefabricated UHPC shell is arranged at the lower part of the honeycomb H-shaped steel, and a pore channel for penetrating a prestressed rib is reserved in the prefabricated UHPC shell along the length direction; the section steel concrete hollow hidden beam composite floor slab comprises a prefabricated UHPC bottom plate, the prefabricated UHPC bottom plate is lapped on a prefabricated UHPC shell of an adjacent prestressed honeycomb section steel concrete beam, a plurality of section steel hidden beams and hollow internal molds are arranged on the prefabricated UHPC bottom plate, and two ends of each section steel hidden beam are connected between webs of honeycomb H-shaped steel of the adjacent prestressed honeycomb section steel concrete beam; the prefabricated UHPC bottom plate and the top of the prefabricated UHPC shell are provided with a concrete post-pouring layer, and the concrete post-pouring layer pours the upper part of the prestressed honeycomb type steel concrete beam, the section steel hidden beam and the hollow inner mold to form the combined floor system.)

1. The utility model provides a prefabricated assembled prestressing force combination superstructure which characterized in that, includes prestressing force honeycomb shaped steel concrete beam (1) and hollow hidden beam coincide floor of shaped steel concrete (2), wherein:

the prestressed honeycomb steel reinforced concrete beam (1) comprises honeycomb H-shaped steel (1-1), a prefabricated UHPC shell (1-3) is arranged at the lower part of the honeycomb H-shaped steel (1-1), and a pore channel for penetrating a prestressed tendon (1-2) is reserved in the prefabricated UHPC shell (1-3) along the length direction;

the section steel concrete hollow hidden beam composite floor slab (2) comprises a prefabricated UHPC bottom plate (2-1), the prefabricated UHPC bottom plate (2-1) is lapped on a prefabricated UHPC shell (1-3) of an adjacent prestressed honeycomb section steel concrete beam (1), a plurality of section steel hidden beams and hollow internal molds (2-5) are arranged on the prefabricated UHPC bottom plate (2-1), and two ends of each section steel hidden beam are connected between webs of honeycomb H-shaped steel (1-1) of the adjacent prestressed honeycomb section steel concrete beam (1);

and a concrete post-pouring layer (2-4) is arranged on the tops of the prefabricated UHPC bottom plate (2-1) and the prefabricated UHPC shell (1-3), and the concrete post-pouring layer (2-4) pours the upper part of the prestressed honeycomb type steel concrete beam (1), the section steel hidden beam and the hollow internal mold (2-5).

2. The prefabricated assembly type prestressed composite floor system according to claim 1, wherein the outer surfaces of the upper and lower flanges of the honeycomb H-shaped steel (1-1) are provided with longitudinal ribs (1-4), and a plurality of stirrups (1-5) are arranged along the length direction of the honeycomb H-shaped steel (1-1), wherein the longitudinal ribs (1-4) at the lower part, the lower parts of the stirrups (1-5), the lower flanges of the honeycomb H-shaped steel (1-1) and the lower parts of the webs of the honeycomb H-shaped steel (1-1) are arranged in the prefabricated UHPC shell (1-3).

3. The prefabricated assembly type prestressed composite floor slab as claimed in claim 1 or 2, wherein said portholes are formed in the inner surface of the lower flange and located on both sides of the web, and the portholes are linear and parabolic.

4. Prefabricated prestressed composite floor according to claim 1 or 2, characterized in that the upper surface of said prefabricated UHPC shell (1-3) is located under the lower edge of the honeycomb on the web of honeycomb H-section steel (1-1).

5. The prefabricated assembly type prestressed composite floor system according to claim 1, wherein said steel hidden beam is perpendicular to said honeycomb H-shaped steel (1-1), and is connected with web of said honeycomb H-shaped steel (1-1) by means of bolt, and the connecting region is positioned between adjacent honeycombs.

6. The prefabricated assembly type prestressed composite floor system according to claim 1, wherein the hollow inner molds (2-5) are positioned between adjacent profiled steel hidden beams, 2-4 hollow inner molds (2-5) are arranged between the adjacent profiled steel hidden beams, and the hollow inner molds (2-5) are in a box shape, a sphere shape or a cylinder shape, or a mixed form of a box shape, a sphere shape and a cylinder shape.

7. The prefabricated assembly type prestressed composite floor system according to claim 1, 5 or 6, wherein said profiled steel hidden beam is a honeycomb profiled steel hidden beam (2-2) or a solid web profiled steel hidden beam (2-3).

8. The prefabricated assembly type prestressed composite floor system according to claim 1, wherein the concrete adopted by said concrete post-cast layers (2-4) is recycled concrete, lightweight aggregate concrete, rubber concrete, sound absorption concrete or heat preservation and insulation concrete.

9. The construction method of the prefabricated prestressed composite floor system of claim 1, characterized by comprising the following steps:

step 1), manufacturing a prestressed honeycomb steel reinforced concrete beam (1) and a prefabricated UHPC bottom plate (2-1) in a factory;

step 2), in a construction site, overlapping a prefabricated UHPC bottom plate (2-1) on a prefabricated UHPC shell (1-3), welding an end plate at the end part of a section steel hidden beam, and connecting the section steel hidden beam on a web plate of honeycomb H-shaped steel (1-1) of an adjacent prestressed honeycomb section steel concrete beam (1);

step 3), placing a hollow inner mold (2-5) on the prefabricated UHPC bottom plate (2-1);

step 4), pouring a concrete post-pouring layer (2-4), and pouring the upper part of the honeycomb H-shaped steel (1-1) and the profile steel hidden beam to obtain a composite floor;

and 5) inserting the prestressed tendons (1-2) after the composite floor reaches the set strength, and tensioning the prestressed tendons (1-2).

10. The construction method according to claim 9, wherein in the step 1), the lower longitudinal bars (1-4) and the stirrups (1-5) are arranged along the honeycomb H-shaped steel (1-1), then the ultra-high performance concrete is poured, the lower longitudinal bars (1-4), the lower parts of the stirrups (1-5), the lower flanges of the honeycomb H-shaped steel (1-1) and the lower parts of the webs of the honeycomb H-shaped steel (1-1) are all poured into the prefabricated UHPC shell (1-3), and the rest parts are exposed; and a pore channel for penetrating the prestressed tendon (1-2) is reserved in the prefabricated UHPC shell (1-3) by a supporting die; in the step 3), after the hollow internal mold (2-5) is placed, the longitudinal bars (1-4) at the upper part are laid.

Technical Field

The invention belongs to the technical field of buildings, and particularly relates to a prefabricated assembly type prestressed composite floor and a construction method.

Background

The floor system is an important structure, not only bears vertical load, but also transmits horizontal load, and has important significance on the integrity and the shock resistance of the assembled building. The selection of a proper floor system not only needs to meet the requirements of floor height, span, bearing capacity and seismic performance, but also plays an important role in the use of the structure, indoor space arrangement and reduction of the manufacturing cost of the whole project. In recent years, various floor structure systems are continuously developed in the engineering field, such as various prestressed flat floors, ribbed floors, combined rib beam floors, groined floors, flat floors and the like, and the floor structure forms are rich and diversified.

At present, the truss reinforced concrete composite slab commonly adopted in the assembly type building engineering has the advantages that the overall strength of a steel bar truss in the truss reinforced concrete composite slab is relatively low, the anti-seismic performance is poor, and meanwhile, the overall quality of a prefabricated floor slab is high in the hoisting construction process of the composite floor slab, so that certain potential safety hazards are caused if the connection strength of upper chord steel bars and web bars is not enough. Meanwhile, with the long-term development of the society and the continuous update of the structural design concept, the floor needs to realize functional diversification and modernization and is applied to wider market demands, such as commercial complexes, parking lots, office buildings and other structures which tend to be of large-span, large-bay and large-column-net structures. But the span length of the floor system can lead to large plate thickness and size, the self weight of the structure is increased, the structural design difficulty is increased, and the construction cost is increased.

Disclosure of Invention

In order to meet the actual engineering requirements, overcome the defects of the prior art and solve the problems of the floor system, the invention aims to provide the prefabricated prestressed composite floor and the construction method.

In order to achieve the purpose, the invention adopts the technical scheme that:

the utility model provides a prefabricated assembled prestressing force combination superstructure, includes prestressing force honeycomb shaped steel concrete beam and the hollow hidden beam coincide floor of shaped steel concrete, wherein:

the prestressed honeycomb type steel concrete beam comprises honeycomb H-shaped steel, a prefabricated UHPC shell is arranged at the lower part of the honeycomb H-shaped steel, and a pore passage for penetrating a prestressed tendon is reserved in the prefabricated UHPC shell along the length direction;

the section steel concrete hollow hidden beam composite floor slab comprises a prefabricated UHPC bottom plate, the prefabricated UHPC bottom plate is lapped on a prefabricated UHPC shell of an adjacent prestressed honeycomb section steel concrete beam, a plurality of section steel hidden beams and hollow internal molds are arranged on the prefabricated UHPC bottom plate, and two ends of each section steel hidden beam are connected between webs of honeycomb H-shaped steel of the adjacent prestressed honeycomb section steel concrete beam;

and a concrete post-pouring layer is arranged on the top of the prefabricated UHPC bottom plate and the top of the prefabricated UHPC shell, and the upper part of the prestressed honeycomb type steel concrete beam, the profile steel hidden beam and the hollow inner die are poured in the concrete post-pouring layer to form the combined floor system.

Preferably, the outer surfaces of the upper flange and the lower flange of the honeycomb H-shaped steel are provided with longitudinal ribs, a plurality of stirrups are arranged along the length direction of the honeycomb H-shaped steel, and the longitudinal ribs at the lower part, the lower parts of the stirrups, the lower flange of the honeycomb H-shaped steel and the lower parts of the webs of the honeycomb H-shaped steel are arranged in the prefabricated UHPC shell.

Preferably, the duct is located on the inner surface of the lower flange and on both sides of the web, and the duct is linear or parabolic.

Preferably, the upper surface of said prefabricated UHPC shell is below the lower edge of the honeycomb on the web of the honeycomb H-beam.

Preferably, the section steel hidden beam is perpendicular to the honeycomb H-shaped steel, is connected with a web of the honeycomb H-shaped steel through bolts, and the connecting area is positioned between adjacent honeycombs.

Preferably, the hollow internal molds are positioned between the adjacent profiled steel hidden beams, 2-4 hollow internal molds are arranged between the adjacent profiled steel hidden beams, and the hollow internal molds are in a box shape, a spherical shape or a cylindrical shape, or in a mixed form of the box shape, the spherical shape and the cylindrical shape.

Preferably, the section steel hidden beam is a honeycomb section steel hidden beam or a solid web section steel hidden beam.

Preferably, the concrete adopted by the concrete post-cast layer is recycled concrete, lightweight aggregate concrete, rubber concrete, sound absorption concrete or heat preservation and insulation concrete.

The invention also provides a construction method of the prefabricated prestressed composite floor, which comprises the following steps:

step 1), manufacturing a prestressed honeycomb steel reinforced concrete beam and a prefabricated UHPC bottom plate in a factory;

step 2), in a construction site, overlapping a prefabricated UHPC bottom plate on a prefabricated UHPC shell, welding an end plate at the end part of a profile steel hidden beam, and connecting the profile steel hidden beam to a web plate of honeycomb H-shaped steel of an adjacent prestressed honeycomb profile steel concrete beam;

step 3), placing a hollow inner mold on a prefabricated UHPC bottom plate;

step 4), pouring a concrete post-pouring layer, and pouring the upper part of the prestressed honeycomb type steel concrete beam, the profile steel hidden beam and the hollow inner die to obtain a composite floor;

and 5), inserting the prestressed tendons after the composite floor reaches the set strength, and tensioning the prestressed tendons.

Preferably, in the step 1), the longitudinal bars and the stirrups at the lower part are arranged along the honeycomb H-shaped steel, then the ultra-high performance concrete is poured, the longitudinal bars at the lower part, the lower parts of the stirrups, the lower flanges of the honeycomb H-shaped steel and the lower parts of the webs of the honeycomb H-shaped steel are all poured in the prefabricated UHPC shell, and the rest parts are exposed; and a pore channel for penetrating the prestressed tendon is reserved in the prefabricated UHPC shell by a supporting mould; and 3), laying longitudinal bars on the upper part after the hollow internal mold is placed.

Compared with the prior art, the invention has the beneficial effects that:

1. the structural performance is improved.

The prefabricated part of the prestressed honeycomb steel reinforced concrete beam in the prefabricated assembly type prestressed composite floor system and the prefabricated part of the steel reinforced concrete hollow hidden beam composite floor slab are both provided with the section steel and the UHPC shell, and compared with the traditional reinforced concrete rib beam floor system, the bearing capacity and the bending rigidity of the prefabricated assembly type prestressed composite floor system are both obviously improved. The prestressed honeycomb type steel concrete beam can improve the crack resistance of the structure, improve the durability of the structure, reduce the deformation of the structure, improve the shearing bearing capacity and the fatigue resistance of the structure and the like by adopting a prestressing technology. In addition, the section of the steel reinforced concrete composite floor slab is hollow, the weight of the floor is greatly reduced on the basis of ensuring that the bending rigidity is not reduced greatly, and the response of the whole floor system under the action of an earthquake is further reduced.

2. Building space utilization rate improvement

Because the bearing capacity and the bending rigidity of the prefabricated prestressed composite floor are higher, the height of the cross section of the prefabricated prestressed composite floor is far smaller than that of the traditional reinforced concrete rib beam floor under the same load level, and the utilization rate of the building space is obviously improved. In addition, the honeycomb holes of the prestressed honeycomb type steel concrete beam can be penetrated by embedded pipelines, so that the number of pipelines below the floor is reduced, meanwhile, due to the application of ultrahigh-performance materials and a prestressing technology, the section size of a component is greatly reduced, the height of a suspended ceiling can be effectively reduced, and the width and the utilization efficiency of a building space are improved.

3. Convenient construction and good economic benefit

The prefabricated assembled type prestressed composite floor system adopts a semi-prefabricated and semi-cast-in-place construction scheme, namely, the bottom of the prestressed honeycomb type steel concrete beam and the hollow steel concrete hidden beam composite slab is prefabricated in a factory and autoclaved and cured, the surface layer concrete is poured after the beam, the column and the floor slab are spliced in a construction site, extra templates and supports are not needed, the lower surface of the prefabricated bottom plate is flat, decoration and painting are facilitated, a suspended ceiling is omitted, the site construction process is convenient and rapid, and the manual demand is low.

Drawings

Figure 1 is a schematic view of the structure of the composite floor system of the invention.

Fig. 2 is a schematic view of the structure of the prestressed honeycomb type steel reinforced concrete beam of the present invention.

FIG. 3 is a schematic view of a composite floor slab structure of the steel reinforced concrete hollow hidden beam of the present invention.

FIG. 4 is a schematic view of the connection structure of the honeycomb H-shaped steel and the steel hidden beam.

Detailed Description

The embodiments of the present invention will be described in detail below with reference to the drawings and examples.

As shown in figure 1, the invention relates to a prefabricated assembly type prestressed composite floor, which comprises a prestressed honeycomb type steel reinforced concrete beam 1 and a type steel reinforced concrete hollow hidden beam composite floor slab 2.

As shown in fig. 1 and 2, the prestressed honeycomb type steel concrete beam 1 comprises honeycomb H-shaped steel 1-1, the lower part of the honeycomb H-shaped steel 1-1 is a prefabricated UHPC shell 1-3, and a pore channel for penetrating a prestressed tendon 1-2 is reserved in the prefabricated UHPC shell 1-3 along the length direction.

For example, longitudinal ribs 1-4 can be arranged on the outer surfaces of the upper flange and the lower flange of the honeycomb H-shaped steel 1-1, a plurality of closed stirrups 1-5 are arranged along the length direction, and the longitudinal ribs 1-4 and the honeycomb H-shaped steel 1-1 are wrapped by the stirrups 1-5. After the ultra-high performance concrete is poured, the longitudinal ribs 1-4 at the lower part, the lower parts of the stirrups 1-5, the lower flange of the honeycomb H-shaped steel 1-1 and the lower part of the web plate of the honeycomb H-shaped steel 1-1 are all positioned in the prefabricated UHPC shell 1-3. And the upper longitudinal bars 1-4, the upper parts of the stirrups 1-5, the upper flange of the honeycomb H-shaped steel 1-1 and the upper part of the web plate of the honeycomb H-shaped steel 1-1 are exposed.

For example, the duct is located on the inner surface of the lower flange and is respectively arranged on both sides of the web, and the duct line type can be a straight line type and a parabolic type.

Illustratively, the upper surface of the prefabricated UHPC shell 1-3 is positioned below the lower edge of the honeycomb on the web of the honeycomb H-shaped steel 1-1, i.e. the open state of the honeycomb is ensured.

As shown in figures 1 and 3, the section steel concrete hollow hidden beam composite floor slab 2 comprises a prefabricated UHPC bottom plate 2-1, the prefabricated UHPC bottom plate 2-1 is lapped on a prefabricated UHPC shell 1-3 of an adjacent prestressed honeycomb section steel concrete beam 1, a plurality of hollow inner molds 2-5 and a plurality of section steel hidden beams are placed on the prefabricated UHPC bottom plate 2-1, and two ends of each section steel hidden beam are connected between webs of honeycomb H-shaped steel 1-1 of the adjacent prestressed honeycomb section steel concrete beam 1.

Illustratively, as shown in FIG. 4, the steel hidden beams are vertically connected with the honeycomb H-shaped steel 1-1 by bolts, and the connection areas are preferably located between adjacent honeycombs.

Illustratively, the hollow inner molds 2-5 are positioned between the adjacent profiled steel hidden beams, 2-4 hollow inner molds 2-5 can be arranged between the adjacent profiled steel hidden beams according to the area, and the hollow inner molds 2-5 can be in a box shape, a sphere shape or a cylinder shape, or a mixed form of the box shape, the sphere shape and the cylinder shape.

Illustratively, the section steel hidden beam can be a honeycomb section steel hidden beam 2-2 or a solid web section steel hidden beam 2-3, and any one of the two can be selected independently or used in any combination.

A concrete post-pouring layer 2-4 is arranged on the tops of a prefabricated UHPC bottom plate 2-1 and a prefabricated UHPC shell 1-3, and the upper part of a prestressed honeycomb type steel concrete beam 1, a profile steel hidden beam and a hollow inner mold 2-5 are poured into the concrete post-pouring layer 2-4 to form a composite floor system.

The concrete used for the concrete post-cast layers 2-4 may be recycled concrete, lightweight aggregate concrete, rubber concrete, acoustic concrete or thermal insulation concrete, for example.

Wherein:

1. the concrete related to the precast parts of the prestressed honeycomb steel reinforced concrete beam 1 and the steel reinforced concrete hollow hidden beam composite floor slab 2 is ultra-high performance concrete, so that the crack resistance, the durability and the fire resistance of the prestressed honeycomb steel reinforced concrete beam 1 and the steel reinforced concrete hollow hidden beam composite floor slab 2 can be improved.

2. The hollow internal mold 2-5 can improve and reduce the self weight of the floor and reduce the response of the structure under the action of earthquake.

3. The end plate is welded at the end part of the profile steel hidden beam and is connected with the honeycomb H-shaped steel 1-1 by bolts, so that the field installation is convenient.

4. The honeycomb H-shaped steel 1-1 can meet the requirement of pre-embedding a transverse pipeline in a beam, and the size of a honeycomb cavity can be adjusted according to actual design requirements.

The invention also provides a construction method of the prefabricated prestressed composite floor, which comprises the following steps:

step 1, manufacturing a prestressed honeycomb steel reinforced concrete beam 1 and a prefabricated UHPC bottom plate 2-1 in a factory.

The method comprises the steps of arranging longitudinal ribs (1-4) and stirrups (1-5) at the lower parts along honeycomb H-shaped steel (1-1), pouring ultrahigh-performance concrete, pouring the longitudinal ribs (1-4) at the lower parts, the lower parts of the stirrups (1-5), the lower flange of the honeycomb H-shaped steel (1-1) and the lower part of a web plate of the honeycomb H-shaped steel (1-1) into a prefabricated UHPC shell (1-3), and exposing the rest parts. And a pore channel for penetrating the prestressed tendon (1-2) is reserved in the prefabricated UHPC shell (1-3) by a supporting die.

And (3) prefabricating the UHPC bottom plate 2-1, directly paving reinforcing steel bars, and pouring ultrahigh-performance concrete by using a rear mold.

And 2, overlapping the prefabricated UHPC base plate 2-1 on the prefabricated UHPC shell 1-3 on a construction site, welding end plates at the end parts of the section steel hidden beams, and connecting the section steel hidden beams to the web plates of the honeycomb H-shaped steel 1-1 of the adjacent prestressed honeycomb section steel concrete beam 1.

And 3, placing a hollow internal mold 2-5 on the prefabricated UHPC bottom plate 2-1, and paving a longitudinal rib 1-4 on the upper part.

And 4, pouring the post-pouring layer 2-4 of concrete, and pouring the upper part of the prestressed honeycomb steel reinforced concrete beam 1, the profile steel hidden beam and the hollow internal mold 2-5 to obtain the composite floor.

And 5, inserting the prestressed tendons 1-2 after the composite floor reaches the set strength, and tensioning the prestressed tendons 1-2.

Compared with the traditional reinforced concrete rib beam floor system, the reinforced concrete rib beam floor system has high bearing capacity and bending rigidity, the hollow internal mold can be filled in the floor system, the self weight of the floor system is greatly reduced, and the response of the structure under the earthquake is reduced. The invention adopts the ultra-high performance concrete and stretches the prestress, thereby enlarging the using function of the building, enlarging the size of the column net, reducing the size of the component, reducing the height of the section of the invention and improving the utilization rate of the space of the building. The floor system adopts a prefabricated assembly mode, the field construction process is convenient, and the economic benefit is good. According to the design method provided by the invention, the material, the shape, the type of the section steel, the size of the honeycomb holes of the section steel and the strength and the type of the post-cast concrete can be further optimized to realize the optimized design of the embodiment.