阅读说明：本技术 一种离合无级变速装置 (Clutch stepless speed change device ) 是由 刘�文 于 2021-07-29 设计创作，主要内容包括：本发明公开了一种离合无级变速传动装置,包括动力输入轴、变速星轮组齿圈传动架、变速星轮组、控速星轮组、控速星轮组齿圈传动架、阻力涡扇、动力输出轴；所述动力输入轴,同时与变速星轮组齿圈,控速星轮组太阳轮,相连接传动；所述变速星轮组齿圈与控速星轮组太阳轮,同时连接着阻力涡扇的旋转传动；所述阻力涡扇,工作旋转时与内部齿轮油产生旋转阻力；所述阻力涡扇产生的旋转阻力值,由动力输出轴的负载值决定设计；所述阻力涡扇可以是任何形态、形式产生的旋转阻力；所述动力输入轴,将动力传输给阻力涡扇,利用阻力涡扇旋转与油液的阻力,动力输入轴输入转速的快慢,控制着离合无级变速的传动。(The invention discloses a clutch stepless speed change transmission device, which comprises a power input shaft, a speed change star wheel set gear ring transmission frame, a speed change star wheel set, a speed control star wheel set gear ring transmission frame, a resistance turbofan and a power output shaft, wherein the speed change star wheel set gear ring transmission frame is arranged on the power input shaft; the power input shaft is simultaneously connected with a gear ring of a speed changing planetary gear set and a sun gear of a speed control planetary gear set for transmission; the speed-changing planetary gear set gear ring and the speed-controlling planetary gear set sun gear are simultaneously connected with the rotation transmission of the resistance turbofan; the resistance turbofan generates rotary resistance with internal gear oil when working and rotating; the rotation resistance value generated by the resistance turbofan is determined by the load value of the power output shaft; the resistance turbofan can be any form and form of generated rotation resistance; the power input shaft transmits power to the resistance turbofan, and the speed of the input rotating speed of the power input shaft is controlled by the rotation of the resistance turbofan and the resistance of oil liquid to control the transmission of clutch stepless speed change.)

1. A clutched continuously variable transmission, the device comprising: power input shaft (1), characterized by: the power input shaft (1) is connected and fixed with the gear ring transmission frame (2) of the speed change planetary gear set; the variable-speed star wheel set gear ring transmission frame (2) is fixedly connected with the variable-speed star wheel set gear ring (3); the gear ring (3) of the variable speed planetary gear set is meshed with the gear of the variable speed planetary gear set planet gear (4); the planet wheel (4) of the speed change planet wheel set is meshed with the sun wheel (5) of the speed change planet wheel set; the sun wheel (5) of the speed changing star wheel set is fixed with the power output shaft (6).

2. The clutched continuously variable transmission of claim 1, the power input shaft (1) characterized in that: the power input shaft (1) is fixed with a sun wheel (7) of the speed control planetary gear set; the sun gear (7) of the speed control planetary gear set is meshed with the gear of the speed control planetary gear set planet gear (8); the speed control planetary wheel set planet wheel (8) is meshed with a gear of the speed control planetary wheel set gear ring (11); the speed control planetary gear set gear ring (11) is fixedly linked with a speed control planetary gear set gear ring transmission frame (12); the speed control star wheel set gear ring transmission frame (12) is fixedly connected with the speed change star wheel set planet frame (13).

3. A clutched continuously variable transmission, a resistance turbofan (10) as claimed in claim 1, wherein: the resistance turbofan (10) is fixedly connected with the speed control star wheel set planet carrier (9).

4. The apparatus of claim 1, wherein: the power input shaft (1) is simultaneously connected with the gear ring (3) of the speed changing planetary gear set and the sun gear (7) of the speed control planetary gear set for transmission.

5. The hitch transmission of claim 4, wherein: the gear ring (3) of the speed changing star wheel set and the sun wheel (7) of the speed control star wheel set are simultaneously connected with the transmission of a resistance turbofan (10).

6. The resistance turbofan (10) according to claim 5, wherein: the resistance turbofan (10) generates rotation resistance with internal gear oil when working and rotating.

7. The resistance turbofan (10) according to claim 6, characterized in that: the rotary resistance value generated by the resistance turbofan (10) is determined and designed by the load value of the power output shaft (6).

8. Resistance turbofan (10) according to claim 6, 7, characterized in that: the resistance turbofan (10) can generate rotation resistance in any form.

9. Resistance to rotation of the resistance turbofan (10) according to claims 6, 7, 8, characterized in that: the rotation resistance of the resistance turbofan (10) and the speed control star wheel set sun wheel (7) control the forward and reverse rotation of the speed change star wheel set planet carrier (13).

10. The positive and negative rotation of the planetary carrier (13) of the change gear planetary set according to claim 9, characterized in that: the forward and reverse rotation of the planetary frame (13) of the speed change planetary gear set and the gear ring (3) of the speed change planetary gear set control the transmission speed ratio of the power output shaft (6).

11. The apparatus of claim 1, wherein: the power input shaft (1) and the power output shaft (6) are in the same horizontal position, and the working rotating directions of the power output shaft (6) and the power input shaft (1) are opposite.

12. The apparatus of claim 1, wherein: the device integrates a clutch and a continuously variable transmission into a whole, is in full-gear meshing transmission, and is filled with a proper amount of gear oil with moderate viscosity.

13. The apparatus of claim 1, wherein: the device belongs to the one-way transmission characteristic, namely the power input shaft (1) can transmit power multiples to the power output shaft (6), and inertia return power of the power output shaft (6) is absorbed by the resistance turbofan (10) and cannot be returned at full speed.

14. The apparatus of claim 1, wherein: the power input shaft (1) transmits power to the resistance turbofan (10), and the power output shaft (6) is controlled to be in clutch stepless speed change transmission by utilizing the rotation resistance of the resistance turbofan (10) and the input rotating speed of the power input shaft (1).

Technical Field

The invention relates to the technical field of mechanical clutches, torque converters and stepless speed change transmission, in particular to a clutch stepless speed change transmission device integrating a clutch and a transmission.

Technical Field

AT present, the common continuously variable transmissions in vehicle transmissions include a hydro-mechanical continuously variable transmission (AT) and a metal belt Continuously Variable Transmission (CVT). In order to realize stepless speed change, the transmission modes include liquid transmission, electric transmission, mechanical transmission and the like.

The widely used automatic transmission technology is an AT transmission, which is an automatic transmission technology combining a torque converter and a reduction star wheel, an electric control system, a hydraulic system, and the like, but the combination of the torque converter and the reduction star wheel has obvious disadvantages: the transmission ratio is discontinuous, and only stepless speed change within a segmented range can be realized; the efficiency of hydraulic transmission is low, and the power performance of the whole vehicle and the fuel economy are influenced; the number of parts of the automatic transmission is excessive, the structures of an electric control system, an oil pump hydraulic system, a cooling system and the like are complicated, and the maintenance is inconvenient.

The CVT stepless speed change technology adopts a transmission belt and a driving wheel and a driven wheel with variable working diameters to cooperate to transmit power, and has a series of defects due to V-belt type friction transmission: the transmission efficiency is limited, the torque is small, the slip is easy, the clutch transmission belt is easy to wear and unstable in work, and the energy loss of the hydraulic pump, the transmission belt and the clamping mechanism is large.

Disclosure of Invention

Technical problem to be solved

Based on the defects of the working principles of various common clutches and continuously variable transmissions, the working principle of the technical scheme of the invention thoroughly solves the problem that the traditional clutch is easy to wear and is unstable due to inertia return transmission; the problems of soft transmission and low transmission efficiency of the hydraulic torque converter are solved; the defects of complex speed change mechanism, limited transmission torque and the like are overcome; the problems of complex maintenance of an electric control system and a hydraulic system and the like are solved.

(II) technical scheme

In order to achieve the above object, the present invention discloses a clutching continuously variable transmission, the transmission comprising:

power input shaft

Gear ring transmission frame of speed changing star wheel set

Speed changing star wheel set (comprising gear ring, planet wheel, sun wheel and planet carrier)

Speed control star wheel set (comprising gear ring, planet wheel, sun wheel and planet carrier)

Gear ring transmission frame of speed control planetary wheel set

Resistance turbofan

Power output shaft

The power input shaft is fixedly connected with the variable-speed star wheel group gear ring transmission frame; the variable speed star wheel set gear ring transmission frame is fixedly connected with the variable speed star wheel set gear ring; the gear ring of the speed change planetary gear set is meshed with the planet gear of the speed change planetary gear set and the gear; the planet wheel of the speed change planet wheel set is meshed with the sun wheel and the gear of the speed change planet wheel set; the sun wheel of the speed changing planetary wheel set is fixed with the power output shaft.

The power input shaft is fixed with the sun wheel of the speed control star wheel set; the sun wheel of the speed control planetary wheel set is meshed with the planet wheel of the speed control planetary wheel set, and gears are meshed; the speed control star wheel set planet wheel is meshed with the speed control star wheel set gear ring and the gear; the speed control star wheel set gear ring is fixedly connected with the speed control star wheel set gear ring transmission frame; the speed control star wheel set gear ring transmission frame and the speed change star wheel set planet frame are fixedly connected with each other.

The resistance turbofan is fixedly connected with the planet carrier of the speed control star wheel set.

The power input shaft is simultaneously connected with a gear ring of a speed changing planetary gear set and a sun gear of a speed control planetary gear set for transmission;

the speed-changing planetary gear set gear ring and the speed-controlling planetary gear set sun gear are simultaneously connected with the rotation transmission of the resistance turbofan.

The resistance turbofan generates rotary resistance with internal gear oil when working and rotating; the rotary resistance value generated by the resistance turbofan is determined by the load value of the power output shaft.

Further, the resistance turbofan can be any form and form of generated rotation resistance.

The rotation resistance of the resistance turbofan and the sun wheel of the speed control star wheel set control the forward and reverse rotation of the planetary frame of the speed change star wheel set.

The forward and reverse rotation of the planetary frame of the speed change planetary gear set and the gear ring of the speed change planetary gear set control the transmission speed ratio of the power output shaft.

Preferably, the power input shaft and the power output shaft are in the same horizontal position; the power output shaft and the power input shaft work in opposite rotating directions.

Preferably, the clutch stepless speed change device integrates a clutch and a stepless speed change device, is in full-gear meshing transmission, and is filled with a proper amount of gear oil with moderate viscosity.

Preferably, the clutch stepless speed change device belongs to a one-way transmission characteristic, namely, the power input shaft can transmit power multiple to the power output shaft, and the inertia return power of the power output shaft is absorbed by the resistance turbofan and cannot be returned at full speed.

Preferably, the power input shaft transmits power to the resistance turbofan, and the speed of the input rotating speed of the power input shaft controls the transmission of clutch stepless speed change by using the rotation of the resistance turbofan and the resistance of oil.

(III) advantageous effects

The invention discloses a clutch stepless speed change device, which has the following beneficial effects:

the clutch stepless speed change device has the characteristics of simple structure, low cost, small volume, light weight, large torque, high transmission efficiency, stable, safe and reliable performance, simple maintenance and the like, and does not need a traditional friction clutch, a hydraulic torque converter, an electric control system and an oil pump hydraulic system.

The clutch stepless speed change device integrates a clutch and a stepless speed change device, has compact and reasonable design, and is superior to the traditional technology in volume, weight, structure and manufacturing cost.

The clutch stepless speed change device is in full-gear meshing transmission, clutch abrasion is almost 0, transmission efficiency can reach 100%, friction loss of hard connection of a traditional friction clutch is avoided, and loss of power transmission of a hydraulic torque converter is avoided.

The clutch stepless speed change device works in an integral single-machine independent transmission mode, power is transmitted to the resistance turbofan by the aid of speed of power input, rotation of the resistance turbofan and resistance of oil are utilized, automatic clutch stepless speed change transmission is achieved, other systems are not needed to be matched, and a series of complex and complicated matching systems such as a clutch system, an electric control system and an oil pressure system are omitted.

The clutch stepless speed change device belongs to a one-way transmission characteristic, a power input shaft can transmit power times to a power output shaft, the power output shaft can only transmit the power to a resistance turbofan in a speed reduction mode and cannot return at full speed, and the clutch stepless speed change device is not only in hard connection power output and does not lose transmission efficiency, but also in soft connection high-speed rotation and does not return. The high-speed rotation return power due to inertia is absorbed by the resistance turbofan, so that the problem that the vehicle rotates at a high speed due to inertia to pull the speed change device and the engine to idle is solved, the damage of the speed change device and the engine due to the high-speed idle of inertia is avoided, and the service lives of the speed change device and the engine are prolonged.

Drawings

FIG. 1: the invention is a schematic cross-sectional structure of the clutch stepless speed change device in front view, wherein:

power input shaft (1)

Gear ring transmission rack of speed changing star wheel set (2)

A variable speed planetary gear set comprising: gear ring (3), planet wheel (4), sun wheel (5), planet carrier (13)

Accuse fast star wheelset includes: a gear ring (11), a planet wheel (8), a sun wheel (7), a planet carrier (9),

Speed controlling star wheel group ring transmission rack (12)

Resistance turbofan (10)

Power output shaft (6)

Bearings (14)

Outer cover (15)

Detailed Description

The technical solution in the technical embodiment of the present invention will be clearly and completely described below with reference to the drawings in the technical embodiment of the present invention. It should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art based on the embodiments of the present invention without any inventive work belong to the protection scope of the present patent technology.

As shown in fig. 1: the invention provides a technical scheme, in particular to a clutch stepless speed change device.

In the clutch stepless speed change device, a power input shaft (1) is fixedly connected with a speed change planetary gear set gear ring transmission frame (2); the variable-speed star wheel set gear ring transmission frame (2) is fixedly connected with the variable-speed star wheel set gear ring (3); the gear ring (3) of the variable speed planetary gear set is meshed with the gear of the variable speed planetary gear set planet gear (4); the planet wheel (4) of the speed change planet wheel set is meshed with the sun wheel (5) of the speed change planet wheel set; the sun wheel (5) of the speed changing star wheel set is fixed with the power output shaft (6).

The power input shaft (1) is fixed with a sun wheel (7) of the speed control planetary gear set; the sun gear (7) of the speed control planetary gear set is meshed with the gear of the speed control planetary gear set planet gear (8); the speed control planetary wheel set planet wheel (8) is meshed with a gear of the speed control planetary wheel set gear ring (11); the speed control planetary gear set gear ring (11) is fixedly linked with a speed control planetary gear set gear ring transmission frame (12); the speed control star wheel set gear ring transmission frame (12) is fixedly connected with the speed change star wheel set planet frame (13).

The clutch stepless speed change device is characterized in that a resistance turbofan (10) and a speed control star wheel set planet carrier (9) are fixedly connected.

According to the clutch stepless speed change device, power is input by a power input shaft (1), the power is transmitted to a resistance vortex (10) through the meshing of gears of a speed change planetary gear set and a speed control planetary gear set, and the rotation speed difference between a speed change planetary gear set planet carrier (13) and a speed change planetary gear set gear ring (3) is controlled through the speed control planetary gear set by utilizing the rotation of the resistance vortex fan (10) and the resistance of oil liquid, so that the stepless speed change transmission output of a power output shaft (6) is realized; the speed of the power input shaft (1) is controlled to realize the transmission of clutch stepless speed change.

When the clutch stepless speed change device is used, a power input shaft (1) inputs power by idling clockwise rotation, the speed change planetary wheel set gear ring (3) is driven through a speed change planetary wheel set gear ring transmission frame (2), the speed change planetary wheel set gear ring (3) is meshed with a speed change planetary wheel set planetary wheel (4) to rotate rightwards, the speed change planetary wheel set gear frame (13) is driven to rotate simultaneously, the speed control planetary wheel set gear ring (11) is driven to rotate rightwards through a speed control planetary wheel set gear ring transmission frame (12), the speed control planetary wheel set gear ring (11) is meshed with a speed control planetary wheel set planetary wheel (8) to rotate rightwards, the speed control planetary wheel set planetary wheel (8) rotates, and a transmission resistance volute fan (10) rotates rightwards through a speed control planetary wheel set planetary frame (9). At the moment, the power input of the power input shaft (1) is finally transmitted to the resistance turbofan (10) to rotate rightwards through a series of transmissions, and the sun gear (5) of the speed changing planetary gear set does not output power.

When the clutch stepless speed change device is used, the power input shaft (1) idles and rotates clockwise to input power, meanwhile, the sun gear (7) of the speed control planetary gear set is driven to rotate rightwards, the sun gear (7) of the speed control planetary gear set is meshed with the planet gear (8) of the speed control planetary gear set, and the transmission resistance turbofan (10) rotates rightwards through the planet carrier (9) of the speed control planetary gear set. At the moment, the transmission of the sun gear (7) of the speed control planetary gear set finally gives a resistance turbofan (10) to rotate in an accelerating way to the right, and the sun gear (5) of the speed change planetary gear set has no power output.

At the moment, the speed control star wheel set sun wheel (7) and the speed control star wheel set gear ring (11) rotate rightwards at the same time, so that the right rotation of the resistance turbofan (10) is accelerated; the idling power input of the power input shaft (1) is completely absorbed by the resistance turbofan (10); because the rotation resistance value of the resistance turbofan (10) and the oil is smaller than the load value of the sun gear (5) of the speed change star wheel set, the sun gear (5) of the speed change star wheel set has no power output, and the neutral gear clutch state is realized at the moment.

When the clutch stepless speed change device and the power input shaft (1) are in clutch stepless speed change, the resistance turbofan (10) also rotates in an accelerated way, and the rotation resistance value of the resistance turbofan (10) and oil is larger than the load value of the sun gear (5) of the speed change star wheel set; the resistance of the resistance turbofan (10) slows down the rotating speed of the speed control planetary wheel set planet carrier (9), and the meshing speed control planetary wheel set gear ring (11) slows down the rotating speed to the right through the speed control planetary wheel set planet wheel (8), so that the rotating speed to the right of the speed change planetary wheel set planet carrier (13) is also slowed down; at the moment, the high-speed gear ring (3) of the speed change planetary gear set rotates rightwards, the rightwards rotating speed of the speed change planetary gear set planet carrier (13) cannot keep up with the rotating speed of the gear ring (3) of the speed change planetary gear set due to the fact that the resistance of the resistance turbofan (10) is slowed down, and therefore a rotating speed difference is formed, transmission force is enabled to rotate leftwards through the rotation of the speed change planetary gear set planet gears (4), the speed change planetary gear set sun gear (5) is meshed, power output is completed, and the low-medium speed transmission state is achieved at the moment.

When the clutch stepless speed change device, a power input shaft (1) and high-speed power are input, a resistance turbofan (10) cannot rotate at high speed because the rotation resistance with oil reaches a peak value, and a speed control planetary gear set planet frame (9) cannot rotate at high speed, so that a speed control planetary gear set gear ring (11) stops rotating, even rotates leftwards when the extreme-speed power is input, the speed control planetary gear set ring transmission frame (12) also drives the speed change planetary gear set planet frame (13) to stop rotating or even rotates reversely, the high-speed rightward rotation of the speed change planetary gear set gear ring (3) and the speed change planetary gear set planet frame (13) stop rotating or even rotates reversely, so that a great rotation speed difference is formed, and the speed change planetary gear set sun wheel (5) is meshed through the rotation of the speed change planetary gear set planet wheel (4), and the speed change at multiple rotates leftwards. This is the high-speed transmission state.

The clutch stepless speed change device belongs to a one-way transmission characteristic, namely, the power input shaft (1) can transmit power multiple to the power output shaft (6), and inertia power of the power output shaft (6) is absorbed by the resistance turbofan (10) and cannot be transmitted back at full speed.

The technical scheme of the working principle of clutch, low, medium and high stepless speed change transmission is clearly and completely described, and the clutch stepless speed change device can realize forward and reverse clutch stepless speed change transmission or change the rotation direction of the power input shaft (1) to realize reverse gear and reverse rotation output only by adding a group of reverse gear star wheel sets on the power output shaft (6).

The technical scheme of the working principle of the clutch stepless speed change device is not limited to the above, and various transmission design schemes and optimization schemes can be provided. For example: the resistance turbofan is guided out of the periphery, so that the rotation resistance value between the resistance turbofan and the oil is more accurate (the resistance turbofan can be the rotation resistance generated in any form); or an electric control system, a sensor and other technical means are additionally arranged, so that the clutch stepless speed change device is more scientific and intelligent in stepless speed change and other optimized design schemes.

The clutch stepless speed change device can obtain higher or lower output speed ratio by designing the proportion of each gear of the speed change planetary gear set; through designing each gear proportion of accuse fast star wheelset, can obtain resistance turbofan, higher or lower rotational speed ratio, the rotational speed of resistance turbofan is influencing the resistance value of resistance turbofan and fluid to obtain higher or lower transmission efficiency.

Although the embodiments of the present invention have been shown and described, and the description is given in detail, it should be understood that the invention is not limited thereto, and that various changes, modifications, substitutions and alterations can be made therein by those skilled in the art without departing from the technical spirit and the scope of the invention.