Hydrocyclone separation filter

文档序号:1868144 发布日期:2021-11-23 浏览:6次 中文

阅读说明:本技术 一种旋液分离过滤器 (Hydrocyclone separation filter ) 是由 耿丽平 张海平 贾军纪 钱富娟 邹卫红 迟慧 于 2021-08-26 设计创作,主要内容包括:本发明公开的是一种旋液分离过滤器,包括筒体,所述筒体的上端、下端上分别设置有排气口和排放口,所述筒体内设置有过滤器,所述过滤器包括筒状过滤网以及连接在筒状过滤网下端口的圆形过滤网,所述筒状过滤网与筒体同轴心线设置,所述筒状过滤网的上端开口设置且其上端口外边沿连接在筒体内壁上,所述过滤器将筒体分隔为上空间和下空间,所述筒体外壁上连接有与下空间连通的入口管道,所述入口管道出口端与筒体内壁相切以实现介质进入筒体内沿着筒体内壁螺旋且往下运动,所述筒体外壁还上连接有与上空间连通的出口管道,具有投资成本降低,占地面积小,大大提高过滤器的运行周期等技术特点。(The invention discloses a hydrocyclone separation filter, which comprises a cylinder body, wherein an exhaust port and an exhaust port are respectively arranged at the upper end and the lower end of the cylinder body, a filter is arranged in the cylinder body and comprises a cylindrical filter screen and a circular filter screen connected with the lower end port of the cylindrical filter screen, the cylindrical filter screen and the cylinder body are coaxially arranged, an opening at the upper end of the cylindrical filter screen is arranged, the outer edge of the upper end port of the cylindrical filter screen is connected with the inner wall of the cylinder body, the cylinder body is divided into an upper space and a lower space by the filter, an inlet pipeline communicated with the lower space is connected to the outer wall of the cylinder body, the outlet end of the inlet pipeline is tangent to the inner wall of the cylinder body so as to realize that a medium enters the cylinder body and spirally moves downwards along the inner wall of the cylinder body, an outlet pipeline communicated with the upper space is also connected to the outer wall of the cylinder body, so that the investment cost is reduced, the occupied area is small, greatly improving the operating period of the filter and the like.)

1. The hydrocyclone separation filter is characterized by comprising a barrel body (3), wherein an air outlet (9) and an exhaust outlet (1) are respectively formed in the upper end and the lower end of the barrel body (3), a filter is arranged in the barrel body (3) and comprises a cylindrical filter screen (5) and a circular filter screen connected to the lower end of the cylindrical filter screen (5), the cylindrical filter screen (5) and the barrel body (3) are arranged coaxially, an upper end opening of the cylindrical filter screen (5) is arranged, the outer edge of the upper end opening of the cylindrical filter screen is connected to the inner wall of the barrel body (3), the filter divides the barrel body (3) into an upper space and a lower space, an inlet pipeline communicated with the lower space is connected to the outer wall of the barrel body (3), the outlet end of the inlet pipeline is tangent to the inner wall of the barrel body (3) so as to enable a medium to enter the barrel body (3) and spirally move downwards along the inner wall of the barrel body (3), the outer wall of the cylinder body (3) is also connected with an outlet pipeline (11) communicated with the upper space.

2. The hydrocyclone separation filter according to claim 1, characterized in that: be connected with upper portion filter screen lock ring (6) on barrel (3) inner wall, encircle tube-shape filter screen (5) upper end mouth is connected with filter screen top reinforcing ring (13), filter screen top reinforcing ring (13) and upper portion filter screen lock ring (6) are through four connecting bolt hole (16) with bolted connection.

3. A hydrocyclone separation filter according to claim 1 or 2, wherein: the filter screen of the filter is a basket filter screen, the specification of the basket filter screen is stainless steel, and the thickness of the basket filter screen is 1.5 mm; the cylindrical filter screen (5) and the circular filter screen are provided with a plurality of through holes with the diameter of 10 mm.

4. A hydrocyclone separation filter according to claim 3, wherein: the upper end opening of the cylindrical filter screen (5) is connected with a lifting lug support plate (15), and two filter screen lifting lugs (14) are welded on the lifting lug support plate (15).

5. A hydrocyclone separation filter according to claim 1 or 2 or 4, wherein: encircle circular filter screen welding has filter screen bottom reinforcing ring (12), still includes filter screen bottom support circle (2), filter screen bottom support circle (2) encircle four connecting plates (17) of connection on support circle (18) including lock ring (18) and equidistant connecting plate (17), four connecting plate (17) welding is on barrel (3) inner wall, filter screen bottom reinforcing ring (12) are arranged in on filter screen bottom support circle (2) in order to be used for supporting.

6. The hydrocyclone separation filter according to claim 4, characterized in that: the upper end of the barrel body (3) is provided with an opening, a head sealing cover (8) is detachably covered on the opening, the exhaust port (1) is arranged on the head sealing cover (8), and a head sealing lifting lug (10) is further connected to the head sealing cover (8); when the filter blocks up the back, by discharge port (1) clean medium, open gas vent (9) pressure release, demolish seal lid (8) bolt, hang out seal lid (8) through head lug (10), demolish four connecting bolt of tube-shape filter screen (5) top filter screen top reinforcing ring (13), utilize filter screen lug (14) to take out the filter, install tube-shape filter screen (5) again after the sanitization, resume seal lid (8), close gas vent (9), throw in soon liquid separation filter again.

7. The hydrocyclone separation filter according to claim 6, characterized in that: the inlet end of the inlet pipeline is connected with an inlet flange (4), the outlet end of the outlet pipeline (11) is connected with an outlet flange (12), and the upper end port of the cylinder body (3) is connected with the end cover (8) through an end cover flange (7).

Technical Field

The invention relates to a filter, in particular to a hydrocyclone separation filter, and belongs to the fields of petrochemical industry and coal chemical industry.

Background

Many media of petrochemical and coal chemical plants contain solid particles such as coke particles, and during the operation of the plants, the solid particles easily cause blockage and abrasion of equipment such as tower plates, valves, pipelines and the like, so that the solid particles must be removed. There are three approaches currently used, one is to filter out solid particles with a filter, one is to remove solid particles with a hydrocyclone, or the other is to combine the two. In the actual operation process, the filter is used only, and the filter screen of the filter is easy to block due to high solid particle content, so that the operation period is short. By using the hydrocyclone alone, large particles can be easily removed, but small particles still enter the system, and the solid particles are not completely removed. And the mode of combining the filter and the hydrocyclone separator needs to use two sets of devices, so that the occupied space is large, and the investment cost is high.

Disclosure of Invention

In order to solve the problems in the prior art, the invention provides the hydrocyclone separation filter which has the technical characteristics of low investment cost, small occupied area, great improvement on the operation period of the filter and the like.

In order to achieve the purpose, the invention is realized by the following technical scheme:

the utility model provides a hydrocyclone separation filter, includes the barrel, be provided with gas vent and discharge port on the upper end of barrel, the lower extreme respectively, be provided with the filter in the barrel, the filter includes the tube-shape filter screen and connects the circular filter screen of port under the tube-shape filter screen, the tube-shape filter screen sets up with the axial lead with the barrel, the upper end opening setting of tube-shape filter screen and its upper end port outside edge are connected on the barrel inner wall, the filter separates the barrel for upper space and lower space, be connected with the inlet duct with space intercommunication down on the barrel outer wall, the inlet duct exit end is tangent with the barrel inner wall and just moves down along barrel inner wall spiral in order to realize that the medium gets into the barrel, the barrel outer wall still is connected with the outlet duct with the upper space intercommunication.

Preferably, the inner wall of the barrel is connected with an upper filter screen support ring, the upper end opening of the barrel is connected with a filter screen top reinforcing ring in a surrounding mode, and the filter screen top reinforcing ring is connected with the upper filter screen support ring through four connecting bolt holes through bolts.

Preferably, the filter screen of the filter is a basket filter screen, the specification of the basket filter screen is stainless steel, and the thickness of the basket filter screen is 1.5 mm; all set up a plurality of diameter on tube-shape filter screen and the circular filter screen and be 10 mm's through-hole.

Preferably, a lifting lug supporting plate is connected to an upper port of the cylindrical filter screen, and two filter screen lifting lugs are welded to the lifting lug supporting plate.

Preferably, encircle circular filter screen welding has filter screen bottom reinforcing ring, still includes filter screen bottom support circle, filter screen bottom support circle includes that the lock ring encircles four connecting plates of connection on the lock ring, four at equidistant the connecting plate welding is on the barrel inner wall, filter screen bottom reinforcing ring is arranged in filter screen bottom support and is circled in order to be used for supporting.

Preferably, the upper end of the cylinder is provided with an opening, a seal head cover is detachably covered on the opening, the exhaust port is arranged on the seal head cover, and the seal head cover is also connected with a seal head lifting lug; after the filter blocks up, by the discharge port clean medium, open the gas vent pressure release, demolish head cover bolt, hang out the head cover through the head lug, demolish four connecting bolt of tube-shape filter screen top reinforcing ring, utilize the filter screen lug to take out the filter, install the tube-shape filter screen again after the clean up, resume the head cover, close the gas vent, throw in soon liquid separation filter again.

Preferably, the inlet end of the inlet pipeline is connected with an inlet flange, the outlet end of the outlet pipeline is connected with an outlet flange, and the upper end port of the cylinder body is connected with the end cover through an end cover flange.

Has the advantages that: the medium gets into the barrel along tangential direction, the medium is at the rotatory in-process that flows of barrel inner wall, utilize centrifugal force and gravity effect, make the solid particle that density is big walk down along the section of thick bamboo wall, can also filter through the filter screen among the hydrocyclone separation, the medium that contains little solid particle after the hydrocyclone separation is up walked from circular filter screen, get rid of little solid particle, because the medium after the hydrocyclone separation contains the solid particle content reduction, so the duty cycle of filter screen will promote greatly, the solid particle after the filtration subsides in hydrocyclone separation filter's bottom, regularly discharge it and clear up, investment cost reduces, small floor area, the duty cycle of filter is greatly improved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

FIG. 2 is a schematic view of the filter construction of the present invention.

Fig. 3 is a schematic view of the attachment of the top screen stiffener ring to the upper screen support ring of the present invention.

Fig. 4 is a side view of a filter screen bottom support ring of the present invention.

Fig. 5 is a schematic view of the structure of the bottom support ring of the filter screen of the present invention.

Detailed Description

The present invention will be further described with reference to the drawings attached to the specification, but the present invention is not limited to the following examples.

In order to overcome prior art's not enough, this application technical scheme combines filter and hydrocyclone's advantage, the medium gets into hydrocyclone separation filter along the barrel tangent line, the medium is at the rotatory in-process that flows of barrel inner wall, utilize centrifugal force and gravity effect, make the solid particle that density is big down along the section of thick bamboo wall, the less liquid of density up from the centre, contain little solid particle's medium after hydrocyclone separation, further through filter screen filtration, get rid of little solid particle, because the medium after hydrocyclone separation contains the solid particle content reduction, so the duty cycle of filter screen will promote greatly, the solid particle after the filtration subsides in hydrocyclone's bottom, regularly discharge the clearance with it, improve the duty cycle of filter greatly, and the efficiency of filtration is improved, and the investment cost of filter equipment is reduced, and the floor area is reduced.

It is suitable for medium containing coke particles and other solid particles in petrochemical and coal chemical equipment. The filter has the advantages of low investment cost and small occupied area, greatly improves the operation period of the filter, can be widely applied to media containing solid particles such as coke particles and the like in petrochemical and coal chemical devices, and has wide application prospect.

As shown in fig. 1-5, a specific embodiment of a hydrocyclone separation filter is provided, which includes a cylinder 3, an exhaust port 9 and a discharge port 1 are respectively disposed on the upper end and the lower end of the cylinder 3, a filter is disposed in the cylinder 3, the filter includes a cylindrical filter 5 and a circular filter connected to the lower end of the cylindrical filter 5, the cylindrical filter 5 and the cylinder 3 are coaxially disposed, the upper end of the cylindrical filter 5 is open and the outer edge of the upper end is connected to the inner wall of the cylinder 3, the filter divides the cylinder 3 into an upper space and a lower space, an inlet pipe communicated with the lower space is connected to the outer wall of the cylinder 3, the outlet end of the inlet pipe is tangent to the inner wall of the cylinder 3 to enable a medium entering the cylinder 3 to spirally move downwards along the inner wall of the cylinder 3, the outer wall of the cylinder 3 is further connected with an outlet pipeline 11 communicated with the upper space, the inlet end of the inlet pipeline is connected with an inlet flange 4, the outlet end of the outlet pipeline 11 is connected with an outlet flange 12, and the upper end opening of the cylinder 3 is connected with an end cover 8 through an end cover flange 7.

When a medium containing solid particles such as coke particles enters the cyclone liquid separation filter along a 180-degree tangent line through the inlet flange 4 (firstly, the medium enters a lower space), the medium moves spirally in the cylinder 3, the solid particles with high density move downwards along the cylinder due to the action of centrifugal force and gravity, the liquid with low density moves upwards from the middle, a large amount of solid particles are filtered after cyclone liquid separation, the medium containing small solid particles further passes through the cylindrical filter screen 5 and the circular filter screen, the small solid particles are removed, and the filtered clean medium (entering the upper space) flows out through the outlet flange 11.

The principle is as follows: the centrifugal force of the solid particles or the liquid with higher density in the feed liquid is higher, the solid particles or the liquid with higher density are thrown to the inner wall of the cylinder 3 under the action of the centrifugal force and spirally flow downwards along the inner wall of the cylinder 3 to the bottom outlet, the centrifugal force of the clarified liquid or the fine particles carried in the liquid is lower, the smaller the centrifugal force is, the more the middle the clarified liquid or the fine particles are, the light components fill the whole filter, and then overflow from the upper space to be discharged.

Preferably, the inner wall of the barrel 3 is connected with an upper filter screen support ring 6, the upper port of the cylindrical filter screen 5 is surrounded by a filter screen top reinforcing ring 13, and the filter screen top reinforcing ring 13 is connected with the upper filter screen support ring 6 through four connecting bolt holes 16 by bolts.

The upper screen support ring 6 is welded to the cylinder 3 and bolted to the screen top reinforcement ring 13 of the tubular screen 5 via four connecting bolt holes 16, which prevent unfiltered medium from flowing into the upper space.

Preferably, the filter screen of the filter adopts a basket filter screen, the specification of the basket filter screen is stainless steel, and the thickness of the basket filter screen is 1.5 mm; the cylindrical filter screen 5 and the circular filter screen are provided with a plurality of through holes with the diameter of 10 mm. The upper end opening of the cylindrical filter screen 5 is connected with a lifting lug support plate 15, and two filter screen lifting lugs 14 are welded on the lifting lug support plate 15. Encircle circular filter screen welding has filter screen bottom reinforcing ring 12, still includes filter screen bottom support ring 2, filter screen bottom support ring 2 includes that the lock ring 18 and equidistant encircle four connecting plates 17 of connection on lock ring 18, four connecting plates 17 welding is on 3 inner walls of barrel, filter screen bottom reinforcing ring 12 is arranged in on filter screen bottom support ring 2 in order to be used for supporting.

The filter is preferably basket filter screen, adopt 1.5mm stainless steel to make, all set up diameter 10 mm's through-hole, 40 mesh outside, the last port of tube-shape filter screen 5 sets up lug backup pad 15, weld two filter screen lugs 14 on the lug backup pad 15, circular filter screen welding filter screen bottom reinforcing ring 12, filter screen bottom supporting ring 2 includes four connecting plates 17 and lock ring 18, four connecting plates 17 weld on the barrel, be used for fixing and supporting the filter screen, it is last that filter screen bottom reinforcing ring 12 is arranged in on filter screen bottom lock ring 2 and is used for supporting to realize finally.

Preferably, the upper end of the cylinder 3 is open and is detachably covered with a head cover 8, the exhaust port 1 is arranged on the head cover 8, and the head cover 8 is further connected with a head lifting lug 10;

after the filter screen of filter blockked up, keep apart hydrocyclone separation and filter, by 1 clean medium of discharge port, open gas vent 9 pressure release, demolish closure lid 8 bolt, hang out closure lid 8 through head lug 10, then tear four connecting bolt of 5 top filter screen top reinforcing rings 13 of tube-shape filter screen, utilize filter screen lug 14 to take out the filter, install again after the clean up, resume closure lid 8, close gas vent 9, discharge port 1, put into service hydrocyclone separation filter.

Finally, it should be noted that the present invention is not limited to the above embodiments, and many variations are possible. All modifications which can be derived or suggested by a person skilled in the art from the disclosure of the present invention are to be considered within the scope of the invention.

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