阅读说明：本技术 电机线圈的绕线模绕线方法 (Winding method of winding mold of motor coil ) 是由 施旭鑫 李佳军 余敏 于 2021-08-28 设计创作，主要内容包括：本发明提供了一种电机线圈的绕线模绕线方法,将上模板和下模板叠加,上模板底部右侧的第一凸块靠在下模板的顶部,下模板顶部左侧的第二凸块靠在上模板底部,第一凸块和第二凸块之间保留间距；将上模板和下模板捆绑,保持上模板和下模板能向一个方向相对滑动；旋转机器启动,线圈紧紧的缠绕在第一凸块和第二凸块上并形成多圈；线圈与侧边槽具有间隙,用绑带穿过侧边槽,绑带扎好每一捆线圈；将上模板和下模板从旋转机器上取下,相对推动上模板和下模板,滑动上模板或下模板使其发生错位移动,第一凸块和第二凸块的间距缩小,然后线圈松动将其取下。(The invention provides a winding method of a winding former of a motor coil, which is characterized in that an upper template and a lower template are superposed, a first lug on the right side of the bottom of the upper template leans against the top of the lower template, a second lug on the left side of the top of the lower template leans against the bottom of the upper template, and a space is reserved between the first lug and the second lug; binding the upper template and the lower template, and keeping the upper template and the lower template capable of relatively sliding towards one direction; starting the rotary machine, and tightly winding the coil on the first lug and the second lug to form a plurality of turns; gaps are reserved between the coils and the side edge grooves, and the binding bands penetrate through the side edge grooves and bind each bundle of coils; the upper template and the lower template are taken down from the rotating machine, the upper template and the lower template are relatively pushed, the upper template or the lower template is slid to enable the upper template and the lower template to move in a staggered mode, the distance between the first lug and the second lug is shortened, and then the coil is loosened to take down the coil.)

1. A winding method of a winding former of a motor coil is characterized in that,

s1, superposing the upper template and the lower template, wherein the first bump on the right side of the bottom of the upper template leans against the top of the lower template, the second bump on the left side of the top of the lower template leans against the bottom of the upper template, and a space is reserved between the first bump and the second bump;

s2, binding the upper template and the lower template, and keeping the upper template and the lower template capable of relatively sliding towards one direction;

s3, inward-concave side grooves are arranged on two sides of the middle parts of the upper template and the lower template, and the width of the middle parts of the upper template and the lower template is smaller than the width of the first convex block and the second convex block;

s4, placing the upper template and the lower template on a rotating machine, wherein the shaft of the rotating machine passes through the centers of the upper template and the lower template, and is vertical to coils wound on the upper template and the lower template;

s5, the top end of the metal wire of the coil is firstly wound on the shaft of the rotary machine for several turns, and then wound on the first lug and the second lug after winding the wire passing grooves of the upper template and the lower template;

s6, starting the rotary machine, and tightly winding the coil on the first lug and the second lug to form a plurality of turns;

s7, a gap is reserved between the coil and the side groove, a binding band penetrates through the side groove, and each bundle of coils is bound by the binding band;

and S8, taking down the upper template and the lower template from the rotating machine, relatively pushing the upper template and the lower template, sliding the upper template or the lower template to make the upper template and the lower template move in a dislocation way, reducing the distance between the first bump and the second bump, and taking down the upper template and the lower template after the coil loosens.

2. The drawing of claim 1, wherein the loops formed by winding the bindings in the step S2 are perpendicular to the sliding direction of the upper and lower templates.

3. The method of claim 2, wherein in step S1, the upper and lower templates are stacked in pairs to form a set, and the top and bottom of the upper or lower template are respectively provided with a protrusion, which is respectively disposed at two ends of the upper or lower template.

4. The method of claim 3, wherein the next set of templates is wound after winding one set in step S5, and the next set of templates is also wound from the wire passing slot.

Technical Field

The invention relates to the technical field of motor production, in particular to a winding method of a winding former of a motor coil.

Background

With market demands, customer demand for electric motors is increasing. Motor performance is strongly related to the stator coils, and the process of the stator coils includes the winding of the coils. In the coil winding process, copper wires are regularly and orderly arranged on a winding former. Meanwhile, the stator coil also has requirements on the overall dimension, the winding quality is not in accordance with the requirements, the wire embedding quality and the wire embedding difficulty can be influenced, the coil length at the end part can be caused to be uneven, the appearance is attractive, the assembly difficulty can be caused, the creepage distance can be influenced, the motor performance can be directly influenced, a multi-purpose copper wire is used in the manufacturing process, and the manufacturing cost of the motor is directly increased.

The multifunctional motor coil winding mold is CN205986556U as an authorized announcement, has the advantages of simple structure, convenient use, stable performance, reasonable and compact structure, small occupied space, capability of effectively improving the production efficiency of the motor coil, guarantee of the consistency of the motor coil products, capability of manufacturing the motor coils with different specifications in one-step production process and good adaptability.

However, the template of the multifunctional motor coil winding former which is granted and announced as CN205986556U has no hollow structure, so that the upper plate and the lower plate can not be directly separated when the template is opened and closed, and the coils are inconvenient to be rapidly separated.

Disclosure of Invention

The technical problem to be solved by the invention is that the coil on the winding former of the motor coil is inconvenient and quick to provide.

The technical scheme adopted by the invention for solving the technical problems is as follows: motor coil's winding former, including an at least cope match-plate pattern and an at least lower bolster, cope match-plate pattern and lower bolster stack are in the same place and fixed mutually with tying up the piece, be equipped with between cope match-plate pattern and the lower bolster and be used for wire-wound sunken position, its characterized in that, only be equipped with first lug on the bottom right side of cope match-plate pattern, only be equipped with the second lug on the top left side of lower bolster, the bottom of cope match-plate pattern is towards the top of lower bolster, first lug can paste the top of leaning on at the lower bolster, the second lug can paste the bottom of leaning on the cope match-plate pattern, be equipped with the interval between first lug and the second lug, cope match-plate pattern and lower bolster ability relative slip make the interval change, the coil is around on first lug and second lug.

The binding piece is a rope belt and wound between the upper template and the lower template, and a loop formed by winding the binding piece is vertical to the sliding direction of the upper template and the lower template.

The outer sides of the first lug and the second lug are both arc-shaped, the arc-shaped directions of the first lug and the second lug are opposite, and the coil is wound on the arc-shaped direction.

The sizes of the first lug and the second lug are the same, and the maximum widths of the first lug and the second lug are smaller than the sizes of the widest positions of the upper template and the lower template.

The width directions of the middle parts of the upper template and the lower template are inwards sunken to form side grooves, and the maximum widths of the first lug and the second lug are larger than the widths of the middle parts of the upper template and the lower template.

The width of a connecting line at two arc ends of the first lug or the second lug is larger than the width of the middle parts of the upper template and the lower template.

The coil is wound on the first lug and the second lug, and a gap is reserved between the coil and the side groove of the upper template or the lower template for inserting the binding band.

A winding method of a winding former of a motor coil is characterized in that,

s1, superposing the upper template and the lower template, wherein the first bump on the right side of the bottom of the upper template leans against the top of the lower template, the second bump on the left side of the top of the lower template leans against the bottom of the upper template, and a space is reserved between the first bump and the second bump;

s2, binding the upper template and the lower template, and keeping the upper template and the lower template capable of relatively sliding towards one direction;

s3, inward-concave side grooves are arranged on two sides of the middle parts of the upper template and the lower template, and the width of the middle parts of the upper template and the lower template is smaller than the width of the first convex block and the second convex block;

s4, placing the upper template and the lower template on a rotating machine, wherein the shaft of the rotating machine passes through the centers of the upper template and the lower template, and is vertical to coils wound on the upper template and the lower template;

s5, the top end of the metal wire of the coil is firstly wound on the shaft of the rotary machine for several turns, and then wound on the first lug and the second lug after winding the wire passing grooves of the upper template and the lower template;

s6, starting the rotary machine, and tightly winding the coil on the first lug and the second lug to form a plurality of turns;

s7, a gap is reserved between the coil and the side groove, a binding band penetrates through the side groove, and each bundle of coils is bound by the binding band;

and S8, taking down the upper template and the lower template from the rotating machine, relatively pushing the upper template and the lower template, sliding the upper template or the lower template to make the upper template and the lower template move in a dislocation way, reducing the distance between the first bump and the second bump, and taking down the upper template and the lower template after the coil loosens.

The loop formed by winding the binding in the step S2 is perpendicular to the sliding direction of the upper and lower templates.

In step S1, the upper and lower templates are stacked two by two to form a set, and the top and bottom of the upper or lower template are respectively provided with a bump, which are respectively disposed at two ends of the upper or lower template.

And in the step S5, winding one group of templates and then entering the next group of templates for winding, and entering the next group of templates from the wire passing groove.

Compared with the prior art, the invention has the advantages that the upper template and the lower template can be directly separated during opening and closing compared with the file with the authorization notice of CN205986556U without a hollow structure, the upper template and the lower template which are designed in the way are pushed to the hollow position relatively, so that coils are loosened, and the operation is more convenient.

Drawings

The present invention will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of illustrating the preferred embodiments and therefore should not be taken as limiting the scope of the invention, and further that, unless otherwise indicated, the drawings are only schematic in nature and represent compositions or configurations of the described objects and may contain exaggerated displays, and that the drawings are not necessarily drawn to scale.

FIG. 1 is an exploded view of a winding former;

FIG. 2 is a second exploded view of the winding former;

FIG. 3 is a schematic view of a closing structure of the winding former;

fig. 4 is a second schematic view of the closing structure of the winding former.

In the figure: 1. the upper die plate, 2, the lower die plate, 3, first lug, 4, second lug, 5, side groove, 6, first line groove of crossing, 7, the second line groove of crossing, 8 intervals, 9 ligatures.

Detailed Description

Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, and those skilled in the art will appreciate that the descriptions are illustrative only, exemplary and should not be construed as limiting the scope of the present invention.

It should be noted that: like reference numerals refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.

With market demands, customer demand for electric motors is increasing. Motor performance is strongly related to the stator coils, and the process of the stator coils includes the winding of the coils. In the coil winding process, copper wires are regularly and orderly arranged on a winding former. Meanwhile, the stator coil also has requirements on the overall dimension, the winding quality is not in accordance with the requirements, the wire embedding quality and the wire embedding difficulty can be influenced, the coil length at the end part can be caused to be uneven, the appearance is attractive, the assembly difficulty can be caused, the creepage distance can be influenced, the motor performance can be directly influenced, a multi-purpose copper wire is used in the manufacturing process, and the manufacturing cost of the motor is directly increased.

However, the template of the multifunctional motor coil winding mold with the publication of CN205986556U has no hollow structure, so that the upper plate and the lower plate can not be directly separated when the upper plate and the lower plate are opened and closed, and the coils are inconvenient to be quickly separated, and the winding mold of the motor coil is provided to solve the problems

As shown in fig. 1, the winding former of the motor coil comprises an upper template 1 made of a wood board material, wherein a first bump 3 is only arranged on the right side of the bottom of the upper template 1 in the Y-axis direction of fig. 1, a first wire passing groove 6 is only arranged on the right side of the upper template 1, a lower template 2 made of a wood board material is arranged under the upper template 1, a second bump 4 is arranged on the left side of the top of the lower template 2, and a second wire passing groove 7 is arranged on two sides of the lower template 2.

The bottom of cope match-plate pattern 1 faces the top of lower bolster 2, and when cope match-plate pattern 1 and lower bolster 2 superpose in the Z axial, first protruding 3 pieces can paste and lean on the top at lower bolster 2, and second lug 4 can paste and lean on the bottom at cope match-plate pattern 1, is equipped with interval 8 between first lug 3 and the second lug 4.

In fig. 1-3, only one set of upper and lower templates 1 and 2 is provided, and preferably, a plurality of sets of upper and lower templates 1 and 2 are combined and stacked together. More preferably, a bump is respectively arranged at the upper and lower positions of one template, and the bumps are respectively arranged at two ends of the template. The upper template 1 and the lower template 2 can slide relatively.

The first bump 3 and the second bump 4 are the same in size, the outer sides of the first bump 3 and the second bump 4 are both arc-shaped, and the arc-shaped directions of the two bumps are opposite; so as to ensure the coil standard of the outer surface winding of the first projection 3 and the second projection 4, and in the arc-shaped arrangement, the coil is wound on the arc-shaped to reduce the crease problem when the coil is wound.

A concave part for winding is arranged between the upper template 1 and the lower template 2, namely the maximum width of the first lug 3 and the second lug 4 is smaller than the maximum width of the upper template 1 and the lower template 2. Preferably, the width of the connecting line between the two ends of the arc of the first bump 3 or the second bump 4 is smaller than the width of the two ends of the upper template 1 and the lower template 2, and when winding, the coil is limited by the upper template and the lower template up and down to prevent separation.

As shown in fig. 4, the upper and lower templates 1 and 2 are stacked and fixed to each other by the binding 9, and the upper and lower templates 1 and 2 can slide relatively. Preferably, the binding 9 is a rope belt, the binding 9 is wound between the upper template 1 and the lower template 2, and the loop formed by winding the binding 9 is perpendicular to the sliding direction of the upper template 1 and the lower template 2. The sliding direction of the upper template 1 and the lower template 2 is the Y-axis direction, and the sliding time interval 8 of the upper template 1 and the lower template 2 can be changed at the moment.

The key point of the invention is that the distance 8 can be reduced, if the traditional structure is adopted, when the coil of the upper template 1 and the lower template 2 is wound and taken down, the upper template 1 and the lower template 2 are opened, the waist part between the upper template 1 and the lower template 2 is an invariable area, and the coil is difficult to take down when wound on the waist part and needs to be scratched and broken. The invention can loosen the coil wound on the first lug 3 and the second lug 4 only by relatively pushing the first lug 3 and the second lug 4, thereby being convenient for taking off.

The connecting line of the two ends of the arc of the first lug 3 and the second lug 4 is the maximum width. The middle parts of the upper template 1 and the lower template 2 are inwards sunken to form a side groove 5, the maximum width of the first lug 3 and the second lug 4 is far larger than the width of the middle parts of the upper template 1 and the lower template 2, and the width of the middle parts is changed and is also called as the width of a waist line. The side slots of the coil, the upper template 1 and the lower template 2 are provided with gaps for inserting the binding bands. Through the design, the hand of a worker can be inserted into the coil, so that the wiring harness of the coil can be bundled.

In other embodiments, the first wire passing groove 6 and the second wire passing groove 7 are arranged at two ends of the upper template 1 and the lower template 2, the first wire passing groove 6 and the second wire passing groove 7 are the same in size, and the coil firstly passes through the wire passing grooves and then enters the winding wire. The first and second wire passing grooves 6 and 7 are rectangular in opening shape. The left sides and the right sides of the upper template 1 and the lower template 2 are arc-shaped edges so that sharp tips can not exist during rotation, and safety during low-speed rotation is guaranteed.

In other embodiments, the outer surfaces of the first and second protrusions 3 and 4 are wound with coils, and one sides of the coils are bound by a binding band; can wind various size coils according to different boards, tie up the coil that needs to be wound through the bandage to carry out fixed connection to it.

The winding method comprises the following steps:

s1, overlapping the upper template 1 and the lower template 2 in pairs, wherein the first lug 3 on the right side of the bottom of the upper template 1 leans against the top of the lower template 2, the second lug 4 on the left side of the top of the lower template 2 leans against the bottom of the upper template 1, and a space 8 is reserved between the first lug 3 and the second lug 4;

s2, binding the upper template 1 and the lower template 2, winding the binding 9 between the upper template 1 and the lower template 2, and making the loop opening formed by winding the binding 9 vertical to the sliding direction of the upper template 1 and the lower template 2;

s3, inward-concave side grooves 5 are arranged on two sides of the middle parts of the upper template 1 and the lower template 2, and the width of the middle parts of the upper template 1 and the lower template 2 is smaller than the width of the first bump 3 and the second bump 4;

s4, placing the upper template 1 and the lower template 2 on a rotating machine, wherein the shaft of the rotating machine passes through the centers of the upper template 1 and the lower template 2, and the shaft of the rotating machine is vertical to the coil;

s5, the top end of the metal wire of the coil is firstly wound on the shaft of the rotary machine for several turns, and then wound on the first lug 3 and the second lug 4 after wound on the first wire passing groove 6 or the second wire passing groove 7;

s6, starting the rotating machine, winding the coil tightly around the first projection 3 and the second projection 4 to form multiple turns; when the winding former rotates, the metal wire is automatically wound;

s7, winding the first group of templates and then winding the templates, wherein the first group of templates and the second group of templates enter the first wire passing groove 6 or the second wire passing groove 7;

s8, a gap is formed between the coil and the side groove 5, a binding band penetrates through the side groove 5, and each bundle of coil is bound by the binding band;

and S9, taking down the upper template 1 and the lower template 2 from the rotating machine, relatively pushing the upper template 1 and the lower template 2 to enable the sliding upper template 1 and the sliding lower template 2 to be dislocated, reducing the distance 8 between the first bump 3 and the second bump 4, and taking down the coils after loosening.

The wound coil can be placed in a stator core of the motor.

The materials on the side edges of the upper template 1 and the lower template 2 are removed, so that the weight of the winding former is reduced. Secondly, it is convenient for staff's hand to stretch into to bind for the coil.

In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally arranged when products of the present invention are used, and are used for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

The above-mentioned detailed description of the winding former of the motor coil provided by the present invention, and the specific examples applied herein to illustrate the principles and embodiments of the present invention, are only for the purpose of helping understanding the present invention and the core idea, it should be noted that, for those skilled in the art, it can be modified and modified without departing from the principle of the present invention, and the modified and modified embodiments also fall within the protection scope of the appended claims.