Fine matte marble ceramic tile and preparation method thereof
阅读说明：本技术 一种细腻哑光大理石瓷砖及其制备方法 (Fine matte marble ceramic tile and preparation method thereof ) 是由 黄春林 谢怡伟 徐雪莹 伍志良 朱光耀 陈育昆 仝松贞 傅建涛 宁毓胜 韦前 叶 于 2021-08-20 设计创作，主要内容包括：本发明公开了一种细腻哑光大理石瓷砖及其制备方法,涉及瓷砖技术领域。本发明所述细腻哑光大理石瓷砖由下至上依次为坯体层、釉料层、图案色彩层、功能墨水层、釉料保护层；以质量百分比计,制备所述釉料保护层的化学成分为：SiO-(2)49～50％、Al-(2)O-(3)19～20％、Fe-(2)O-(3)0.2～0.4％、TiO-(2)0.1～0.2％、CaO 14～16％、MgO 3.1～3.3％、K-(2)O 0.8～1％、Na-(2)O 2～2.5％、ZrO-(2)0.1～0.2％、BaO 0～0.05％、ZnO5～5.5％和P-(2)O-(5)0.1～0.3％,灼减2.6～2.9％。本发明所述瓷砖手感细腻,表面光泽度为5～15度,不透水,且具有良好的耐污性、耐蚀性和耐磨性。(The invention discloses a fine matte marble ceramic tile and a preparation method thereof, and relates to the technical field of ceramic tiles. The fine matte marble ceramic tile sequentially comprises a blank layer, a glaze layer, a pattern color layer, a functional ink layer and a glaze protective layer from bottom to top; the glaze protective layer is prepared from the following chemical components in percentage by mass: SiO 2 2 49～50％、Al 2 O 3 19～20％、Fe 2 O 3 0.2～0.4％、TiO 2 0.1～0.2％、CaO 14～16％、MgO 3.1～3.3％、K 2 O 0.8～1％、Na 2 O 2～2.5％、ZrO 2 0.1-0.2%, BaO 0-0.05%, ZnO 5-5.5%, and P 2 O 5 0.1-0.3%, scorchingAnd reducing by 2.6-2.9%. The ceramic tile disclosed by the invention is fine in handfeel, waterproof, and has the surface gloss of 5-15 degrees, and good stain resistance, corrosion resistance and wear resistance.)
1. A fine matte marble ceramic tile is characterized in that a blank layer, a glaze layer, a pattern color layer, a functional ink layer and a glaze protective layer are sequentially arranged from bottom to top; the glaze protective layer is prepared from the following chemical components in percentage by mass: SiO 2249～50％、Al2O3 19～20％、Fe2O3 0.2～0.4％、TiO20.1～0.2％、CaO 14～16％、MgO 3.1～3.3％、K2O 0.8～1％、Na2O 2～2.5％、ZrO20.1-0.2%, BaO 0-0.05%, ZnO 5-5.5% and P2O50.1-0.3% and 2.6-2.9% of ignition loss.
2. The fine matte marble tile of claim 1, wherein the glaze layer is prepared from the following chemical components in percentage by mass: SiO 22 57～59％、Al2O3 24～26％、Fe2O30.11～0.3％、TiO2 0.1～0.3％、CaO 0.3～0.5％、MgO 0.5～0.7％、K2O 0.8～1.1％、Na2O 3.6～4％、ZrO2 8.5～9％、BaO 0.4～0.6％、HfO20.1-0.3%, ZnO 0.1-0.3% and P2O50.1-0.3% and 2-2.5% of scorching.
3. The fine matte marble tile of claim 2, wherein the raw materials for preparing the glaze layer comprise the following components in parts by weight: 90-100 parts of matte glaze powder and ZrSiO415-20 parts of calcined talc, 1-3 parts of calcined kaolin, 0.3-0.5 part of sodium tripolyphosphate, 0.15-0.35 part of sodium carboxymethylcellulose and 0.2-0.4 part of dispersing agent.
4. The fine matte marble tile of claim 3, wherein the matte glaze powder comprises the following chemical components in percentage by mass: SiO 22 47～50％、Al2O3 21～23％、Fe2O3 0.1～0.2％、TiO2 0.05～0.1％、CaO 9～10％、MgO 3.5～4％、K2O 0.1～0.3％、Na2O 5.3～5.8％、ZrO2 0～0.01％、BaO 0.05～0.1％、P2O50.3-0.5 percent, 0.05-0.1 percent of ZnO and 9-12 percent of ignition loss.
5. The fine matte marble tile of claim 1, wherein the blank layer is prepared from the following chemical components in percentage by mass: SiO 22 68～69％、Al2O3 18.5～19.5％、Fe2O31.10～1.35％、TiO2 0.15～0.25％、CaO 0.75～1.85％、MgO 1.35～1.45％、K2O2.6-2.7% and Na21.9-2.1% of O and 4.85-4.95% of ignition loss.
6. The fine matte marble tile of claim 5, wherein the raw materials for preparing the green body layer comprise the following components in parts by weight: 12-16 parts of ball clay, 8-12 parts of porcelain mud, 4-8 parts of bauxite, 28-33 parts of water abrasive, 19-23 parts of feldspar powder, 10-14 parts of sodium sand, 5-7 parts of high-strength sand, 3-5 parts of medium-temperature sand, 0.2-0.3 part of multifunctional polymer liquid and 0.3-0.4 part of degumming agent.
7. The fine matte marble tile of claim 1, wherein the pattern color layer is prepared from ceramic ink and the functional ink layer is prepared from carved ink.
8. The method for preparing the fine matte marble tile according to any one of claims 1 to 7, comprising the following steps:
(1) mixing the raw materials for preparing the green body layer, and performing ball milling to obtain slurry;
(2) carrying out spray granulation on the slurry to obtain powder;
(3) pressing and molding the powder to obtain a green body;
(4) drying the green body to obtain a green body layer;
(5) spraying the glaze layer on the surface of the blank layer to obtain a glaze layer;
(6) ink-jet printing a pattern color layer and a functional ink layer;
(7) spraying a glaze protective layer on the pattern color layer and the functional ink layer by adopting a high-pressure glaze spraying technology;
(8) firing at 1200-1230 ℃ for 50-70 min to obtain the fine matte marble ceramic tile.
9. The method for preparing the fine matte marble tile according to claim 8, wherein in the step (1), the specific gravity of the slurry is 1.6-1.7 g/mL, the flow rate is 30-80 s, the water content is 34-36%, and the standard sieve residue of 250 meshes is 0.9-1.1 g/100 mL; in the step (2), the mixture is granulated in a spray drying tower, and the obtained powder has the grain composition of 20 meshes or less and 1 percent, 40 meshes 28-36 percent, 60 meshes 42-52 percent, 80 meshes 8-13 percent, 120 meshes or less and 6.4-7 percent of water.
10. The process for preparing fine matte marble tiles according to claim 8, wherein said process comprisesThe thermal expansion coefficient of the green body layer is 210-230E-5/DEG C, and the thermal expansion coefficient of the glaze layer is 210-220E-5/DEG C; the glaze layer has the following construction parameters: the glaze amount is 430-500 g/m2The specific gravity is 1.75-1.85 g/mL, and the flow rate is 35-45 s; the glaze slurry used for the glaze protective layer has a standard screen residue of 325 meshes of 0.8-1 g/100mL, a specific gravity of 1.35-1.45 g/mL, a flow rate of 20-40 s, and a glaze amount of 280-340 g/m2。
Technical Field
The invention relates to the technical field of architectural ceramic decorative materials, in particular to a fine matte marble ceramic tile and a preparation method thereof.
Background
The marble ceramic tile is a revolutionary renovator of the ceramic building industry and is also a representative of the modern top-grade ceramic tile manufacturing process. At present, marble tiles are various and flexible in expression method, have bright surfaces, mostly have the glossiness of more than 50 degrees, and also have soft surfaces of more than 20 degrees, and the stain resistance of the soft tiles with the glossiness of more than 20 degrees is always a hard flaw which cannot be completely and thoroughly solved by the industry, so that the use effect of the product is greatly influenced; for matte tiles below 20 degrees, the stain resistance is more difficult to solve.
In addition, the preparation method of the matte ceramic tile is often complex, for example, chinese patent CN 107555790B discloses a production process of a 16-degree matte marble ceramic tile, and the glaze line process is improved, so that after the polishing process is removed from the ceramic tile, the surface of the tile body can still retain soft gloss, and the overall gloss reaches 16 degrees. However, the preparation process of the ceramic tile is complex, the labor intensity is high, the technical control requirement is strict, and the difficulty is high when the gloss needs to be adjusted; chinese patent application CN 111943729 a discloses a manufacturing method of a matte marble tile, comprising the following steps: s1, preparing a biscuit; s2, applying marble overglaze; s3, printing, and then spraying matte polishing glaze; s4, firing, wherein the firing temperature is 1050-1200 ℃, the firing period is 40-60 minutes, and the glossiness is 5-10 degrees after firing; s5, performing dummy polishing, namely, preparing a finished product by adopting a foam elastic polishing module with the polishing mesh number of 240-300 meshes; similarly, the process flow is complicated, the labor intensity is high, and the production cost is high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the fine matte marble tile and the preparation method thereof, the tile has good stain resistance, corrosion resistance and wear resistance, is impermeable, and the preparation method is simple, and is more energy-saving and environment-friendly.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a fine matte marble ceramic tile comprises a blank layer, a glaze layer, a pattern color layer, a functional ink layer and a glaze protective layer from bottom to top in sequence; the glaze protective layer is prepared from the following chemical components in percentage by mass: SiO 22 49～50％、Al2O3 19～20％、Fe2O3 0.2～0.4％、TiO2 0.1～0.2％、CaO 14～16％、MgO 3.1～3.3％、K2O 0.8～1％、Na2O 2～2.5％、ZrO20.1-0.2%, BaO 0-0.05%, ZnO 5-5.5% and P2O50.1-0.3% and 2.6-2.9% of ignition loss.
SiO2Is the main component of the ceramic tile, has great influence on the strength, the thermal stability and the like of the ceramic tile, and is SiO2Too little content, insufficient strength of the ceramic tile, too high content and poor thermal stability; al (Al)2O3Can be mixed with SiO2The reaction generates reticular mullite crystals which are used as a framework, the mechanical property, the chemical stability and the thermal stability of the ceramic tile are improved, but the sintering temperature is improved when the content is too high; CaO has good fluxing action and can be mixed with SiO2、Al2O3The reaction produces a mixture of eutectic silicate and aluminosilicate. ZnO has good dissolution assisting effect in the glaze, can reduce the thermal expansion coefficient of the glaze and improve the thermal stability. ZrO (ZrO)2The addition of (2) can improve the strength and hardness of the ceramic tile and improve the corrosion resistance of the ceramic tile. By controlling the content of each oxide in the glaze protective layer within the above range, a fine glaze effect can be formed, and the stain resistance of the glaze is improved.
Preferably, the glaze layer is prepared from the following chemical components in percentage by mass: SiO 22 57～59％、Al2O324～26％、Fe2O3 0.11～0.3％、TiO2 0.1～0.3％、CaO 0.3～0.5％、MgO 0.5～0.7％、K2O 0.8～1.1％、Na2O 3.6～4％、ZrO2 8.5～9％、BaO 0.4～0.6％、HfO20.1-0.3%, ZnO 0.1-0.3% and P2O5 0.1～03% and 2-2.5% of scorching.
The zirconia has good wear resistance, corrosion resistance and high temperature resistance, and can increase the mechanical properties of the ceramic tile, such as strength, hardness and the like, and the limitation on the components of the glaze layer can ensure that the glaze layer and the glaze protective layer do not have the defects of deformation and the like after being fired.
Preferably, the raw materials for preparing the glaze layer comprise the following components in parts by weight: 90-100 parts of matte glaze powder and ZrSiO415-20 parts of calcined talc, 1-3 parts of calcined kaolin, 0.3-0.5 part of sodium tripolyphosphate, 0.15-0.35 part of sodium carboxymethylcellulose and 0.2-0.4 part of dispersing agent.
The sodium tripolyphosphate can improve the fluidity of the glaze slurry, so that the slurry has low water content, good fluidity, no flocculation and precipitation and convenient operation. Sodium carboxymethyl cellulose (CMC) is a ceramic glaze slip suspending agent, a small amount of CMC is added into glaze slip to prevent the component with high density from precipitating too fast, and the CMC has the function of thickening in the glaze slip and a certain dispersion effect, can improve the processing speed of a glaze layer, reduce the production energy consumption, prevent the defects of glaze rolling, glaze shortage and the like, has a certain effect on improving the mechanical property of the glaze layer, can ensure that the moisture in a blank is uniformly evaporated, and prevent drying and cracking. The dispersant has the functions of uniformly dispersing the glaze slurry, enabling the slurry to be finer and more uniform, increasing the compatibility of each component of the slurry, effectively improving the particle wettability, the suspension stability and the slurry rheological property of the slurry, enabling the slurry to have proper viscosity and achieving the purposes of saving energy and reducing consumption.
Preferably, the matte glaze powder comprises the following chemical components in percentage by mass: SiO 22 47～50％、Al2O3 21～23％、Fe2O3 0.1～0.2％、TiO2 0.05～0.1％、CaO 9～10％、MgO 3.5～4％、K2O 0.1～0.3％、Na2O 5.3～5.8％、ZrO2 0～0.01％、BaO 0.05～0.1％、P2O50.3-0.5 percent, 0.05-0.1 percent of ZnO and 9-12 percent of ignition loss.
Preferably, the chemical composition of the green body layer is prepared in mass percentComprises the following steps: SiO 22 68～69％、Al2O318.5～19.5％、Fe2O3 1.10～1.35％、TiO2 0.15～0.25％、CaO 0.75～1.85％、MgO 1.35～1.45％、K2O2.6-2.7% and Na21.9-2.1% of O and 4.85-4.95% of ignition loss.
SiO in the green body2The content of (A) is relatively higher because of SiO2In addition to Al2O3The reaction generates reticular mullite (3 Al)2O3·2 SiO2) The crystal becomes the free SiO outside the powder framework2Also has the function of a framework, and can further improve the strength of the blank.
Preferably, the raw materials for preparing the green body layer comprise the following components in parts by weight: 12-16 parts of ball clay, 8-12 parts of porcelain mud, 4-8 parts of bauxite, 28-33 parts of water abrasive, 19-23 parts of feldspar powder, 10-14 parts of sodium sand, 5-7 parts of high-strength sand, 3-5 parts of medium-temperature sand and 0.2-0.3 part of multifunctional polymer liquid and 0.3-0.4 part of degumming agent.
The ball clay comprises the following chemical components in percentage by mass: SiO 22 48.5～50％、Al2O3 34～35％、K2O 1.5～1.7％、Na2O 0.03～0.08％、CaO 0.08～0.12％、MgO 0.18～0.25％、Fe2O3 1.35～1.5％、TiO20.15-0.25% and 11-13% of scorching.
The porcelain mud comprises the following chemical components in percentage by mass: SiO 22 62～63％、Al2O3 23～24％、K2O 0.8～1.2％、Na2O 0.05～0.1％、CaO 0.1～0.15％、MgO 0.2～0.35％、Fe2O3 1.9～2.2％、TiO20.45-0.55% and 9-10% of scorching.
The bauxite comprises the following chemical components in percentage by mass: SiO 22 30～31.5％、Al2O3 49～50％、K2O 0.9～1.2％、Na2O 0.1～0.2％、CaO 0.35～0.45％、MgO 0.5～1％、Fe2O3 1.5～2.2％、TiO22-2.5% of burn weight 12～13％。
The water abrasive comprises the following chemical components in percentage by mass: SiO 22 64～66％、Al2O3 19～20.5％、K2O 2～3％、Na2O 2～3％、CaO 2～3％、MgO 1～2％、Fe2O3 1.2～2％、TiO20.2-0.3% and 3.5-4.5% of ignition loss.
The feldspar powder comprises the following chemical components in percentage by mass: SiO 22 69～71％、Al2O3 11～11.5％、K2O 0.3～1％、Na2O 4.5～5.5％、CaO 4～4.5％、MgO 2.5～3％、Fe2O3 0.2～0.7％、TiO20.02-0.1% and 5-6.5% of scorching.
The sodium sand comprises the following chemical components in percentage by mass: SiO 22 72～73.5％、Al2O3 16～17％、K2O 0.8～1.2％、Na2O 6.8～7.5％、CaO 0.3～0.7％、MgO 0.1～0.5％、Fe2O3 0.1～0.35％、TiO20.1-0.2% and 0.5-1.5% of ignition loss.
The high-strength sand comprises the following chemical components in percentage by mass: SiO 22 75～77％、Al2O3 14～15％、K2O 0.5～1.5％、Na2O 0.3～0.9％、CaO 0.4～1％、MgO 0.5～1.2％、Fe2O3 0.5～0.7％、TiO20.1-0.3% and 4-5.2% of scorching.
The medium temperature sand comprises the following chemical components in percentage by mass: SiO 22 70.8～72.5％、Al2O3 17～18％、K2O 2.8～3.7％、Na2O 0.5～1.5％、CaO 0.2～0.4％、MgO 0.4～0.75％、Fe2O3 0.5～1.1％、TiO20.05-0.25% and 3-4.5% of scorching.
The multifunctional polymerization liquid is a ceramic body reinforcing agent, and comprises at least one of epoxy resin polymerization liquid, acrylic resin polymerization liquid and polyurethane resin polymerization liquid, so that the strength of a body can be enhanced, and the fluidity of slurry can be improved; the dispergator can effectively improve the wettability, suspension stability and rheological property of slurry particles, reduce water content and save energy consumption of ball milling and drying.
Preferably, the preparation raw material of the pattern color layer comprises at least one of ceramic inks such as blue ink, brown ink, coating yellow ink, black ink, orange ink and coating red ink; the preparation raw material of the functional ink layer comprises fine carving ink. The fine carving ink comprises high-boron frit, bismuth vanadate, albite, barium carbonate, a mineralizer, a dispersant, an ester compound and a solvent. The preparation method comprises the following steps:
(1) airflow crushing the high-boron clinker, bismuth vanadate, albite, barium carbonate and mineralizer to less than 2000 meshes;
(2) respectively adding the raw material subjected to jet milling, a dispersing agent, an ester compound and a solvent into a sand mill for grinding;
(3) filtering to obtain filtrate, namely the functional ink.
Meanwhile, the invention also discloses a preparation method of the fine matte marble tile, which comprises the following steps:
(1) mixing the raw materials for preparing the green body layer, and performing ball milling to obtain slurry;
(2) carrying out spray granulation on the slurry to obtain powder;
(3) pressing and molding the powder to obtain a green body;
(4) drying the green body to obtain a green body layer;
(5) spraying the glaze layer on the surface of the blank layer to obtain a glaze layer;
(6) ink-jet printing a pattern color layer and a functional ink layer;
(7) spraying a glaze protective layer on the pattern color layer and the functional ink layer by adopting a high-pressure glaze spraying technology;
(8) firing at 1200-1230 ℃ for 50-70 min to obtain the fine matte marble ceramic tile.
The firing temperature has a crucial effect on the performance of the ceramic tile, the firing temperature is low, the hardness of the ceramic tile is insufficient, scratches are easy to occur in the using process, and the ceramic tile is easy to wear; when the firing temperature is too high, the porosity of the green body tends to increase and expand. The ceramic tile disclosed by the invention can be ensured to have good mechanical property and stain resistance when being sintered at 1200-1230 ℃.
Preferably, in the step (1), the specific gravity of the slurry is 1.6-1.7 g/mL, the flow rate is 30-80 s, the water content is 34-36%, and the 250-mesh standard sieve residue is 0.9-1.1 g/100 mL; in the step (2), the mixture is granulated in a spray drying tower, and the obtained powder has the grain composition of 20 meshes or less and 1 percent, 40 meshes 28-36 percent, 60 meshes 42-52 percent, 80 meshes 8-13 percent, 120 meshes or less and 6.4-7 percent of water.
The purpose of regulating and controlling the grain composition of the powder is to improve the bulk density of the powder, further reduce the porosity and inhibit shrinkage deformation in the cooling process after sintering.
Preferably, the thermal expansion coefficient of the green body layer is 210-230E-5/DEG C, and the thermal expansion coefficient of the glaze layer is 210-220E-5/DEG C; the glaze layer has the following construction parameters: the glaze amount is 430-500 g/m2The specific gravity is 1.75-1.85 g/mL, and the flow rate is 35-45 s; the glaze slurry used for the glaze protective layer has a standard screen residue of 325 meshes of 0.8-1 g/100mL, a specific gravity of 1.35-1.45 g/mL, a flow rate of 20-40 s, and a glaze amount of 280-340 g/m2。
The thermal expansion coefficients of the body layer and the glaze layer are relatively close, and the thermal expansion coefficient of the body layer is slightly higher than that of the glaze layer, so that the contraction of the blank glaze can be mutually adapted and kept consistent during cooling, and the flatness of the prepared ceramic tile is very good.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, by selecting the components of the ceramic tile, the prepared ceramic tile has a matte color with the glossiness of 5-15 degrees, is waterproof, and has good mechanical property, stain resistance and corrosion resistance; in addition, the aesthetic feeling of the tile is increased by the pattern color layer and the functional ink layer, so that the tile presents hyperfine texture and three-dimensional touch close to natural marble. In addition, the invention also provides a preparation method with simple process, and the method is more energy-saving and environment-friendly and is suitable for industrial application.
Drawings
Fig. 1 is a structural view of a fine matte marble tile of example 1;
wherein, 1 is a blank layer, 2 is a glaze layer, 3 is a pattern color layer, 4 is a functional ink layer, and 5 is a glaze protective layer;
fig. 2 is a flow chart of the preparation of the fine matte marble tile of example 1.
Detailed Description
To better illustrate the objects, aspects and advantages of the present invention, the present invention will be further described with reference to the accompanying drawings and specific embodiments.
Example 1
In an embodiment of the fine matte marble tile of the present invention, the fine matte marble tile has a structure as shown in fig. 1, and comprises a blank layer 1, a glaze layer 2, a pattern color layer 3, a functional ink layer 4, and a glaze protective layer 5 from bottom to top, and the glaze protective layer is prepared from the following chemical components (in mass percent):
SiO2 50％、Al2O3 20％、Fe2O3 0.3％、TiO2 0.15％、CaO 15％、MgO 3.2％、K2O 0.9％、Na2O 2.37％、ZrO2 0.2％、BaO 0.03％、ZnO 5％、P2O50.25% and 2.6% reduced by ignition.
The glaze layer for preparing the fine matte marble tile comprises the following chemical components in percentage by mass:
SiO2 58％、Al2O3 24％、Fe2O3 0.2％、TiO2 0.2％、CaO 0.4％、MgO 0.6％、K2O 1％、Na2O 3.8％、ZrO2 8.7％、BaO 0.5％、HfO2 0.2％、ZnO 0.2％、P2O50.2% and 2% reduced by ignition.
The raw materials used in the glaze layer comprise 95 parts of matte glaze powder and ZrSiO in parts by weight416 parts of calcined talc, 2 parts of calcined kaolin, 0.35 part of sodium tripolyphosphate, 0.3 part of sodium carboxymethyl cellulose and 0.3 part of dispersing agent. The dispersant is purchased from environmental protection new material of Australia da DongguanMaterial Ltd, model number AD 8089.
The matte glaze powder comprises the following chemical components (in percentage by mass):
SiO2 48％、Al2O3 22％、Fe2O3 0.1％、TiO2 0.05％、CaO 9％、MgO 3.5％、K2O 0.2％、Na2O 5.5％、BaO 0.05％、P2O50.4 percent, 0.05 percent of ZnO and 11.15 percent of loss on ignition.
The chemical composition for preparing the green body layer is as follows (in mass percent):
SiO2 68％、Al2O3 18.5％、Fe2O3 1.15％、TiO2 0.2％、CaO 1.2％、MgO 1.4％、K2O 2.65％、Na2o2%, reduced by 4.9%.
The raw materials used for preparing the green body layer comprise, by weight, 14 parts of ball clay, 10 parts of porcelain mud, 46 parts of bauxite, 30 parts of water abrasive, 21 parts of feldspar powder, 13 parts of sodium sand, 6 parts of high-strength sand, 4 parts of medium-temperature sand and 0.25 part of multifunctional polymer solution and 0.35 part of degumming agent. The multifunctional polymerization solution is purchased from Aoul New materials Co., Ltd, of Sihui city, and has the model D3; the dispergator is industrial sodium tripolyphosphate which is purchased from Kaiyang Chuandong chemical Co., Ltd, Guizhou, the whiteness is more than or equal to 90 percent, the phosphorus pentoxide is more than or equal to 57 percent, the sodium tripolyphosphate is more than or equal to 96 percent, the water insoluble substance is less than or equal to 0.1 percent, the iron is less than or equal to 0.007 percent, and the pH value (1 percent solution) is 9.2-10.
The chemical analysis components of the raw materials are shown in table 1:
TABLE 1 (mass%)
Name (R)
SiO2
Al2O3
K2O
Na2O
CaO
MgO
Fe2O3
TiO2
Burn and relieve
Total up to
Ball clay
49.34
34.89
1.58
0.05
0.1
0.22
1.42
0.19
12.21
100
Ceramic mud
62.82
23.6
1
0.07
0.12
0.29
2.18
0.52
9.4
100
Bauxite
31.27
49.38
1.16
0.18
0.42
0.72
2.01
2.27
12.59
100
Water abrasive
65.63
19.61
2.45
2.61
2.54
1.41
1.4
0.25
4.1
100
Feldspar powder
70.31
11.18
0.5
4.7
4.23
2.79
0.48
0.07
5.74
100
Sodium sand
72.61
16.67
1.07
7.21
0.53
0.35
0.23
0.15
1.18
100
High-strength sand
76.51
14.78
1.13
0.64
0.56
0.86
0.66
0.2
4.66
100
Medium temperature sand
72.07
17.56
3.37
1
0.35
0.53
1.04
0.2
3.88
100
The pattern color layer uses black ink (CXN40118, available from the dowiicy company); the functional ink layer used an engraved ink (CZN00078, available from the dow-lisi company).
The preparation method of the fine matte marble tile is shown in figure 2 and comprises the following steps:
(1) putting the components for preparing the blank layer into a 100T ball mill, adding water, and carrying out ball milling for 14h to obtain slurry; the specific gravity of the slurry is 1.65g/mL, the flow rate is 50s, the water content is 35.5 percent, and the standard sieve residue of 250 meshes is 1g/100 mL;
(2) the slurry is put into a spray drying tower for granulation and screening, and the grain composition of the obtained powder is 20 meshes or less than 1 percent, 40 meshes or less than 35 percent, 60 meshes or less than 48 percent, 80 meshes or less than 13 percent, 120 meshes or less than 6 percent and the moisture content is 6.5 percent;
(3) pressing and molding the powder material on a SACMI PHC3500 press to obtain a green body;
(4) drying the green body in a drying kiln at the drying temperature of 200 ℃ for 65min to obtain a dried green body, wherein the water content of the dried green body is 0.5%;
(5) adding water into the raw materials of the glaze layer to prepare slurry, and spraying the slurry onto the surface of a dry blank by using a bell jar; the specific gravity of the slurry is 1.8g/mL, the flow rate is 39s, the water content is 34.2 percent, and the glaze amount of a glaze layer is 480g/m2；
(6) Printing black ink and finishing impression ink on the glaze layer by adopting an ink-jet printer to prepare a pattern color layer and a functional ink layer; wherein the black ink has an ink amount of 5.174g/m2Jetting ink by using a star light 1024MC 14 group of nozzles; the ink amount of the finishing impression ink is 15.36g/m2Jetting ink by using a star light 1024LC 14 group of nozzles;
(7) spraying glaze with 5bar high pressure glaze spraying equipment (AIRLE5S 50000 HP ECO) of Italy Airpower to obtain glaze protecting layer slurry with core diameter of 0.52mm and 4 total spraying holesOn top of the layer; wherein the slurry has a standard sieve residue of 325 meshes of 0.9g/100mL, specific gravity of 1.4g/mL, flow rate of 21s, water content of 51.6%, and glaze amount of 300g/m2；
(8) Firing the semi-finished product obtained in the step (7), wherein the firing temperature is 1200-1230 ℃, and the firing time is 65 min;
(9) and edging to obtain the fine matte marble ceramic tile.
And measuring the volume thermal expansion coefficients of the green body layer and the glaze layer three times respectively, wherein the volume thermal expansion coefficient COE of the green body layer is 210-230E-5/DEG C, and the volume thermal expansion coefficient COE of the glaze layer is 210-220E-5/DEG C.
Example 2
In an embodiment of the fine matte marble tile of the present invention, the fine matte marble tile of the present invention is different from embodiment 1 only in that the ingredients for preparing the glaze protective layer are different, specifically as follows (in mass percent):
SiO2 49.9％、Al2O3 19.8％、Fe2O3 0.4％、TiO2 0.2％、CaO 14.05％、MgO 3.3％、K2O 1％、Na2O 2.5％、ZrO2 0.2％、BaO 0.05％、ZnO 5.5％、P2O50.3% and 2.8% reduced by ignition.
Example 3
In an embodiment of the fine matte marble tile of the present invention, the fine matte marble tile of the present invention is different from embodiment 1 only in that the ingredients for preparing the glaze protective layer are different, specifically as follows (in mass percent):
SiO2 49.7％、Al2O3 19％、Fe2O3 0.2％、TiO2 0.15％、CaO 16％、MgO 3.1％、K2O 0.9％、Na2O 2.3％、ZrO2 0.16％、BaO 0.01％、ZnO 5.4％、P2O50.2% and 2.88% reduced by ignition.
Comparative example 1
A matte marble tile, which differs from the one of example 1 only in the composition of the glaze protective layer, specifically as follows (in mass percent):
SiO2 52％、Al2O3 19.17％、Fe2O3 0.3％、TiO2 0.15％、CaO 12％、MgO 4.15％、K2O 0.9％、Na2O 3.2％、ZrO2 0.2％、BaO 0.03％、ZnO 5.2％、P2O50.2% and 2.5% reduced by ignition.
Comparative example 2
A matte marble tile, which differs from the one of example 1 only in the composition of the glaze protective layer, specifically as follows (in mass percent):
SiO251％、Al2O3 18.75％、Fe2O3 0.3％、TiO2 0.18％、CaO 17％、MgO 2％、K2O 0.9％、Na2O 2.2％、ZrO2 0.2％、BaO 0.03％、ZnO 3.7％、P2O50.2% and 3.54% of causticity reduction.
The matte marble tiles prepared in examples 1-3 and comparative examples 1-2 were subjected to performance tests, and the test standards and test results are shown in table 2.
TABLE 2
As can be seen from Table 2, the components of the oxides in the examples 1-3 are reasonably proportioned, and the prepared fine matte marble tile has obviously better physical properties; in the comparative example 1, the content of sodium oxide and magnesium oxide is increased, the melting temperature of the glaze is reduced, the glossiness of the glaze is bright, meanwhile, the melting temperature is too low, the glaze is sealed early to block a blank layer, a surface glaze layer exhausts to generate pinholes, the product slightly absorbs dirt,the main exhaust materials comprise crystal moisture and CO decomposed from carbonate2SO of sulfate decomposition2(ii) a MgO plays a role in fluxing in glaze, and can also improve the mechanical strength and the thermal stability of the glaze, ZnO has a strong fluxing function in the glaze, can improve the thermal stability of products, and can also increase the glossiness and Al of the glaze2O3Has the functions of improving the melting temperature of the glaze surface, improving the wear resistance and the like, and in the comparative example 2, MgO, ZnO and Al2O3The surface of the glaze surface is reduced to be rough and become dumb, the problem of dirt absorption is caused, the wear resistance is poor, and the thermal stability is also poor.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
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