阅读说明：本技术 一种用于高炉湿法除尘原地进行干法除尘快速改造方法及装置 (Method and device for in-situ dry dedusting rapid reconstruction of blast furnace wet dedusting ) 是由 张全一 曹兵 于 2021-07-30 设计创作，主要内容包括：本发明公开了一种用于高炉湿法除尘原地进行干法除尘快速改造方法及装置,属于煤气系统改造技术领域。本发明的装置包括除尘框架、在原湿法除尘场地上建好的框架基础和用于移动的推移结构；所述的推移结构设置在除尘框架底部的底部框架下部,支撑底部框架；框架基础上部建设有立柱基础；所述的除尘框架在框架基础旁临时固定,除尘框架与框架基础之间由轨道连接。本发明的方法在停炉前完成干法除尘结构和设备的施工,在停炉后,只进行干法除尘基础和部分平移轨道施工,利用轨道平移技术将干法除尘系统结构与基础连接,最终完成干法除尘改造,极大的节约了工期,能够在高炉大修的有限时间内,完成在湿法除尘原地进行干法除尘的改造。(The invention discloses a method and a device for in-situ dry dedusting quick reconstruction of blast furnace wet dedusting, belonging to the technical field of coal gas system reconstruction. The device comprises a dust removal frame, a frame foundation built on the original wet dust removal field and a moving structure for moving; the pushing structure is arranged at the lower part of the bottom frame at the bottom of the dust removing frame and supports the bottom frame; a column foundation is built on the upper part of the frame foundation; the dust removal frame is temporarily fixed beside the frame foundation, and the dust removal frame is connected with the frame foundation through a rail. The method of the invention completes the construction of the dry dedusting structure and the equipment before the furnace is shut down, only performs the construction of the dry dedusting foundation and part of the translation track after the furnace is shut down, utilizes the track translation technology to connect the dry dedusting system structure with the foundation, and finally completes the dry dedusting reconstruction, thereby greatly saving the construction period and completing the reconstruction of the dry dedusting in situ in the limited time of the blast furnace overhaul.)

1. The utility model provides a be used for blast furnace wet dedusting in situ to carry out dry dedusting and reform transform device fast which characterized in that: comprises a newly-built dust removal frame (1), a frame foundation (5) built on the original wet dust removal field and a pushing structure (7) for moving the dust removal frame (1); the pushing structure (7) is arranged at the lower part of the bottom frame (3) at the bottom of the dust removing frame (1) and supports the bottom frame (3); a column foundation (6) is built at the upper part of the frame foundation (5); the dust removal frame (1) is temporarily fixed beside the frame foundation (5), and the dust removal frame (1) is connected with the frame foundation (5) through a rail (4).

2. The device for performing dry dedusting and rapid in-situ dry dedusting on the blast furnace wet dedusting according to claim 1, is characterized in that: the pushing structure (7) comprises a bottom plate (71), a clamping groove (72), section steel (73), a bearing platform (74) and a pile foundation (75); the bottom plate (71) is arranged at the bottom of the dust removing frame (1) and bears the upright posts (13) of the dust removing frame (1); the bottom plate (71) is fixedly connected with the clamping groove (72), and the clamping groove (72) is clamped on the rail (4) and slides on the rail (4); the lower part of the track (4) is sequentially provided with section steel (73), a bearing platform (74) and a pile foundation (75) from top to bottom, and the section steel is used for supporting the track (4) and the dust removal frame (1).

3. The device for performing dry dedusting and rapid in-situ dry dedusting on the blast furnace wet dedusting according to claim 2 is characterized in that: the dust removal frame (1) is formed by crossing a main beam (11) and an upright post (13), a through hole is formed in the main beam (11), and the upright post (13) penetrates through the through hole and is fixed on the main beam (11); an auxiliary cross beam (12) is arranged between every two main cross beams (11), and the auxiliary cross beam (12) penetrates through a through hole formed in the upright post (13) to fix the upright post (13).

4. The device for performing in-situ dry dedusting and rapid reconstruction on the wet dedusting of the blast furnace according to claim 3, is characterized in that: steel wire ropes (14) are arranged among the main beam (11), the auxiliary beam (12) and the upright post (13); the upright post (13) at the outermost side of the dust removing frame (1) is also provided with an outward protrusion, and a steel wire rope (14) is also arranged between the protrusion and the upright post (13).

5. The method for performing in-situ dry dedusting rapid reconstruction on the blast furnace wet dedusting by using the equipment of claim 4 is characterized by comprising the following steps of:

step one, selecting a temporary construction site beside an original wet dust removal site, and paving a track (4) on the site;

secondly, a moving structure (7) is built on the basis of the track (4);

thirdly, constructing a dry dedusting frame (1) on the basis of a pushing structure (7) constructed in a temporary site;

fourthly, after the blast furnace overhaul is started, dismantling wet dust removal equipment facilities, and constructing a frame foundation (5);

fifthly, paving the track (4) from the temporary construction site to the constructed frame foundation (5), and constructing an upright column foundation (6);

sixthly, moving the dust removal frame (1) to a frame foundation (5) by using the pushing structure (7);

and seventhly, dismantling the track (4), fixing the bottom plate (71) and the section steel (73) by using bolts, and performing secondary concrete pouring.

6. The method for performing in-situ dry dedusting rapid reconstruction on the wet dedusting of the blast furnace according to claim 5, is characterized in that: in the first step, the selected temporary construction site is larger than the areas of the dry dedusting frame (1) and the accessory facilities; the laid track (4) is arranged in line with the original wet dust removal field.

7. The method for performing in-situ dry dedusting rapid reconstruction on the wet dedusting of the blast furnace according to claim 6, is characterized in that: in the second step, profile steels (73), bearing platforms (74) and pile foundations (75) in the pushing structure (7) are arranged at intervals along the track (4), and a middle base plate (71) and clamping grooves (72) of the pushing structure (7) are only arranged at the bottom of the dust removing frame (1); before the dust removing frame (1) is not moved, the bottom plate (71) and the section steel (73) are fixed by bolts.

8. The method for performing in-situ dry dedusting rapid reconstruction on the wet dedusting of the blast furnace according to claim 7, is characterized in that: in the third step, the dust removing frame (1) and the existing position of wet dust removal are positioned on the same central line and are arranged longitudinally or transversely in parallel; when the dust removal frame (1) is built, the dust removal cylinders (2) and other auxiliary equipment are simultaneously installed, so that the dust removal frame (1) forms an integral structure; the upright posts (13) of the dust removing frame (1) are all arranged on a bottom plate (71) of the pushing structure (7).

9. The method for performing in-situ dry dedusting rapid reconstruction on the wet dedusting of the blast furnace according to claim 8, is characterized in that: in the fourth step, four rails (4) are arranged, and the four rails (4) are arranged in parallel.

10. The method for performing in-situ dry dedusting rapid reconstruction for blast furnace wet dedusting according to claim 9, is characterized in that: in the sixth step, the whole dedusting frame (1) is slowly pushed to move by using hydraulic equipment, and the clamping groove (72) is in linear contact with the rail (4).

Technical Field

The invention relates to the technical field of coal gas system modification, in particular to a method and a device for performing dry dedusting quick modification in situ for blast furnace wet dedusting.

Background

In the metallurgical industry, a large amount of raw coke oven gas is generated in the production process of a blast furnace, the pressure is generally 0.2-0.25 Mpa, and the raw coke oven gas needs to be purified and dedusted before being merged into a gas pipe network. The traditional process flow is that gravity dust removal is used for primary dust removal, a Venturi scrubber tower or a circular seam scrubber tower is used for wet secondary dust removal, and the coal gas purified by the scrubber tower is subjected to power generation through a TRT (residual pressure turbine) and then is merged into a coal gas pipe network in a low-pressure coal gas state.

The discharge of washing water in a Venturi washing tower or a circular seam washing tower is a problem which is difficult to completely solve. With the improvement of the environmental protection requirement, the wet dust removal process is gradually replaced by a dry dust removal process, and particularly, in a newly-built blast furnace project, the dry dust removal process is basically designed as a standard configuration. The dry dedusting has the characteristics of high dedusting efficiency, low pollution and the like, and is widely applied to blast furnace gas system engineering. However, in recent years, the rapid and integrated blast furnace overhaul technology gradually occupies the stage, and in this case, the improvement of the dry dedusting in situ by wet dedusting is difficult to be completed in a short overhaul period due to the short overhaul period, tight time and limited site of the blast furnace; if other positions are selected for dry dedusting, the rationality of the gas pipeline system is broken, and the smoothness, the rationality and the safety of the gas pipeline system can be greatly influenced. Therefore, under the current mode of blast furnace rapid overhaul, the transformation construction of dry dedusting can not be carried out, a rapid overhaul process is generally adopted, and a wet dedusting system is continuously reserved, which is also a bottleneck of the current blast furnace rapid overhaul.

Therefore, the method and the device for the in-situ dry dedusting rapid reconstruction of the blast furnace wet dedusting are developed, the defects of the rapid blast furnace overhaul technology are effectively overcome, the overhaul technical level is improved, the in-situ wet dedusting reconstruction into a dry dedusting system can be realized within a set time, and the method and the device are an effective way for solving the problem.

Disclosure of Invention

1. Technical problem to be solved by the invention

Aiming at the problem that the transformation of wet dust removal in situ by dry dust removal is difficult to complete within the limited overhaul time of a blast furnace, the invention provides a method and a device for rapidly transforming the wet dust removal in situ by the blast furnace, which effectively overcome the defects of the rapid overhaul technology of the blast furnace, improve the technical level of the overhaul of the blast furnace and provide a referential construction method for the new construction and rapid overhaul of large-scale metallurgical equipment.

2. Technical scheme

In order to achieve the purpose, the technical scheme provided by the invention is as follows:

the invention relates to a device for performing dry dedusting quick reconstruction in situ for blast furnace wet dedusting, which comprises a newly-built dedusting frame, a frame foundation built on an original wet dedusting field and a pushing structure for moving the dedusting frame; the pushing structure is arranged at the lower part of the bottom frame at the bottom of the dust removing frame and supports the bottom frame; a column foundation is built on the upper part of the frame foundation; the dust removal frame is temporarily fixed beside the frame foundation, and the dust removal frame is connected with the frame foundation through a rail.

Furthermore, the pushing structure comprises a bottom plate, a clamping groove, profile steel, a bearing platform and a pile foundation; the bottom plate is arranged at the bottom of the dust removing frame and bears the upright post of the dust removing frame; the bottom plate is fixedly connected with the clamping groove, and the clamping groove is clamped on the rail and slides on the rail; the lower part of the track is sequentially provided with profile steel, a bearing platform and a pile foundation from top to bottom and is used for supporting the track and the dust removal frame.

Furthermore, the dust removing frame is formed by crossing a main beam and an upright post, a through hole is formed in the main beam, and the upright post penetrates through the through hole and is fixed on the main beam; an auxiliary cross beam is arranged between every two main cross beams and penetrates through a through hole formed in the stand column to fix the stand column.

Furthermore, steel wire ropes are arranged among the main cross beam, the auxiliary cross beam and the upright post; the upright post at the outermost side of the dust removing frame is also provided with an outward protrusion, and a steel wire rope is also arranged between the protrusion and the upright post.

The invention discloses a method for rapidly transforming in-situ dry dedusting for blast furnace wet dedusting by using the device, which comprises the following steps:

step one, selecting a temporary construction site beside an original wet dust removal site, and paving a track on the site;

secondly, building a pushing structure on the basis of the track;

constructing a dry dedusting frame on the basis of a pushing structure constructed in a temporary site;

fourthly, after the blast furnace overhaul is started, dismantling wet dust removal equipment facilities, and constructing a frame foundation;

fifthly, paving the track from the temporary construction site to the constructed frame foundation, and constructing a stand column foundation;

moving the dust removal frame to a frame foundation by using a pushing structure;

and seventhly, dismantling the track, fixing the bottom plate and the section steel by using bolts, and pouring secondary concrete.

Furthermore, in the first step, the selected temporary construction site is larger than the areas of the dry dedusting frame and the accessory facilities; the laid track and the original wet dust removal field are arranged in a straight line.

Furthermore, in the second step, profile steel, a bearing platform and a pile foundation in the pushing structure are arranged at intervals along the track, and a bottom plate and a clamping groove in the pushing structure are only arranged at the bottom of the dust removing frame; before the dust removal frame does not move, the bottom plate and the section steel are fixed by bolts.

Furthermore, in the third step, the dust removing frame and the existing position of wet dust removal are positioned on the same central line and are arranged in parallel longitudinally or transversely; when the dust removing frame is built, the dust removing cylinders and other auxiliary equipment are simultaneously installed, so that the dust removing frame forms an integral structure; the upright posts of the dust removing frame are all arranged on the bottom plate of the pushing structure.

Furthermore, in the fourth step, four rails are arranged, and the four rails are arranged in parallel.

Furthermore, in the sixth step, the whole dust removing frame is slowly pushed to move by using hydraulic equipment, and the clamping groove is in linear contact with the rail.

3. Advantageous effects

Compared with the prior art, the technical scheme provided by the invention has the following remarkable effects:

(1) the method for performing dry dedusting and quick reconstruction in situ for blast furnace wet dedusting can complete the construction of a dry dedusting structure and equipment before furnace shutdown, only perform the construction of a dry dedusting foundation and part of translation rails after furnace shutdown, connect a dry dedusting system structure with the foundation by using the rail translation technology, and finally complete the dry dedusting reconstruction, thereby greatly saving the construction period and completing the reconstruction of the dry dedusting in situ in the limited time of blast furnace overhaul.

(2) According to the method for performing dry dedusting and quick reconstruction in situ for blast furnace wet dedusting, the construction of the dry dedusting steel structure frame and equipment installation is completed in advance in a temporary field, and the construction risks of synchronous dismantling and construction and intensive personnel operation are reduced. Construction work is implemented in advance in temporary places, the time is relatively sufficient, and construction quality is guaranteed.

(3) According to the method for rapidly transforming the in-situ dry dedusting for the wet dedusting of the blast furnace, the track and the propelling device are used for pushing the dedusting frame, so that the safety and quality risks caused by secondary hoisting are avoided. The steel structure manufacturing and equipment installation are implemented before furnace shutdown, and only the construction of integral translation and structure and foundation combination is carried out during the furnace shutdown overhaul, so that the overhaul period is effectively shortened. The invention is suitable for most integrally-installed equipment and has wide applicability.

(4) According to the device for performing dry dedusting and rapid reconstruction in situ for blast furnace wet dedusting, the section steel, the bearing platform and the pile foundation are arranged at intervals on the track, so that the dedusting frame can be integrally supported, and the track is prevented from being bent. Meanwhile, the dust removing frames are formed in a crossed mode and pulled by using the steel wire rope, so that the dust removing frames are guaranteed to form a whole. All set up the spout under every stand, when guaranteeing the frame motion overall movement, can not form the resistance and lead to the frame to empty.

Drawings

FIG. 1 is a schematic view of a frame transfer during translation according to the present invention;

FIG. 2 is a schematic view of the installation of the dry dedusting frame and the pushing structure of the present invention;

FIG. 3 is a schematic view of a push structure of the present invention;

fig. 4 is a schematic structural view of the track of the present invention.

The reference numbers in the figures illustrate:

1. a dust removal frame; 11. a main cross beam; 12. a secondary cross beam; 13. a column; 14. a wire rope; 2. a dust removal cylinder; 3. a bottom frame; 4. a track; 5. a frame foundation; 6. a column foundation; 7. a pushing structure; 71. a base plate; 72. a card slot; 73. section steel; 74. a bearing platform; 75. pile foundation.

Detailed Description

For a further understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings and examples.

Examples

With reference to fig. 1, the device for performing in-situ dry dedusting and rapid reconstruction of the wet dedusting of the blast furnace comprises a newly-built dedusting frame 1, a frame foundation 5 built on an original wet dedusting field and a pushing structure 7 for moving the dedusting frame 1; the pushing structure 7 is arranged at the lower part of the bottom frame 3 at the bottom of the dust removing frame 1 and supports the bottom frame 3; the upper part of the frame foundation 5 is provided with an upright column foundation 6; the dust removing frame 1 is temporarily fixed beside the frame foundation 5, and the dust removing frame 1 is connected with the frame foundation 5 through a rail 4.

Referring to fig. 3, in the present embodiment, pushing structure 7 includes a bottom plate 71, a slot 72, a profile steel 73, a bearing platform 74, and a pile foundation 75; the bottom plate 71 is arranged at the bottom of the dust removing frame 1 and bears the upright post 13 of the dust removing frame 1; the bottom plate 71 is fixedly connected with the clamping groove 72, and the clamping groove 72 is clamped on the rail 4 and slides on the rail 4; the lower part of the track 4 is sequentially provided with section steel 73, a bearing platform 74 and a pile foundation 75 from top to bottom, and the section steel is used for supporting the track 4 and the dust removing frame 1. The platform 74 is made of concrete.

Referring to fig. 2, the dust-removing frame 1 of the present embodiment is formed by intersecting a main beam 11 and an upright post 13, wherein the main beam 11 is provided with a through hole, and the upright post 13 passes through the through hole and is fixed on the main beam 11; an auxiliary cross beam 12 is arranged between every two main cross beams 11, and the auxiliary cross beam 12 penetrates through a through hole arranged on the upright column 13 to fix the upright column 13. Steel wire ropes 14 are arranged among the main beam 11, the auxiliary beam 12 and the upright columns 13; the outermost upright post 13 of the dust removing frame 1 is also provided with an outward protrusion, and a steel wire rope 14 is also arranged between the protrusion and the upright post 13.

The device for performing dry dedusting and quick reconstruction in situ for the wet dedusting of the blast furnace is provided with the section steel, the bearing platform and the pile foundation at intervals of the track, and can integrally support the dedusting frame and avoid the track from being bent. Meanwhile, the dust removing frames are formed in a crossed mode and pulled by using the steel wire rope, so that the dust removing frames are guaranteed to form a whole. All set up the spout under every stand, when guaranteeing the frame motion overall movement, can not form the resistance and lead to the frame to empty.

In this embodiment, a method for performing in-situ dry dedusting and rapid reconstruction of a blast furnace by using the above apparatus includes the steps of:

step one, selecting a temporary construction site beside an original wet dust removal site, and paving a track 4 on the site: the selected temporary construction site is larger than the areas of the dry dedusting frame 1 and the accessory facilities; the laid track 4 is arranged in line with the original wet dust removal field. And meanwhile, calculating the coordinates, the dimensions and the positions of the modified dry-method dust removal equipment on the original wet-method dust removal site, and selecting the size of the temporary construction site according to the calculated area required by the dust removal frame 1.

Step two, constructing a pushing structure 7 on the basis of the track 4: the section steel 73, the bearing platform 74 and the pile foundation 75 in the pushing structure 7 are arranged at intervals along the track 4, and the bottom plate 71 and the clamping groove 72 in the pushing structure 7 are only arranged at the bottom of the dust removing frame 1; before the dust removing frame 1 is moved, the bottom plate 71 and the section steel 73 are fixed by bolts.

Step three, constructing a dry dedusting frame 1 on the basis of a pushing structure 7 constructed in a temporary site: the dust removing frame 1 and the existing position of wet dust removal are positioned on the same central line and are arranged longitudinally or transversely in parallel; when the dust removing frame 1 is built, the dust removing cylinder 2 and other auxiliary equipment are simultaneously installed, so that the dust removing frame 1 forms an integral structure; the uprights 13 of the dust-collecting frame 1 are all arranged on the base plate 71 of the pusher structure 7.

And step four, after the blast furnace overhaul is started, dismantling wet dust removal equipment facilities, and constructing the frame foundation 5.

Step five, paving the track 4 from the temporary construction site to the constructed frame foundation 5, and constructing a stand column foundation 6: the rails 4 are arranged in four, and the four rails 4 are arranged in parallel (see fig. 4).

Sixthly, moving the dust removal frame 1 to the frame foundation 5 by using the pushing structure 7: and (3) removing the bolts between the bottom plate 71 and the section steel 73, slowly pushing the dust removing frame 1 to integrally move by using hydraulic equipment, wherein the clamping groove 72 is in linear contact with the rail 4, and meanwhile, a lubricant is smeared between the clamping groove 72 and the rail 4, so that friction is reduced, and smoothness of sliding is ensured.

And seventhly, dismantling the track 4, fixing the bottom plate 71 and the section steel 73 by using bolts, and performing secondary concrete pouring.

The method of the embodiment can complete the construction of the dry dedusting structure and the equipment before the furnace is shut down, only the construction of the dry dedusting foundation and part of the translation rails is carried out after the furnace is shut down, the structure of the dry dedusting system is connected with the foundation by using the rail translation technology, and the dry dedusting reconstruction is finally completed, so that the construction period is greatly saved, and the dry dedusting reconstruction can be completed in situ in the limited time of blast furnace overhaul. The construction of dry dedusting steel structure frame and equipment installation is completed in advance in temporary sites, and the construction risk of synchronous dismantling and construction and intensive personnel operation is reduced. Construction work is carried out in advance in temporary sites, the time is relatively sufficient, and the construction quality is guaranteed; the track and the propelling device are used for pushing the dust removal frame, so that the safety and quality risks caused by secondary hoisting are avoided. The method of the embodiment is rapid and safe in implementation process, and effectively solves the problem of changing wet dust removal into dry dust removal in situ within a limited construction period.

The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.