阅读说明：本技术 剑杆、利用该剑杆拉入纬纱的方法和包括该剑杆的织机 (Rapier, method for pulling in weft yarn using the same, and loom including the same ) 是由 S·H·特雷莫 E·施米德克 S·莫罗金 M·斯格尔 于 2021-05-25 设计创作，主要内容包括：剑杆,用于沿着拉入路径将纬纱拉入至织机(2)的梭口中。所述剑杆包含安装于剑杆的一个端部处的剑杆头部(206),剑杆头部沿着剑杆的主纵向轴线延伸并且由驱动件沿着拉入路径驱动。剑杆还包含用于捕捉纬纱的夹具(320),夹具安装于剑杆头部中,能够在打开构造与闭合构造之间操作。剑杆还包含安装于剑杆主体上的用于致动夹具的致动器(208)以及用于将致动器的输出运动转换为夹具的打开或闭合运动的运动转换机构(260至328)。致动器为电动马达(208)。而且,马达的输出运动为围绕平行于剑杆(20)的主纵向轴线(A20)的旋转轴线(A208)的旋转。(A rapier for pulling the weft thread along a pull-in path into a shed of the weaving machine (2). The rapier includes a rapier head (206) mounted at one end of the rapier, the rapier head extending along a main longitudinal axis of the rapier and being driven along a pull-in path by a drive. The rapier further comprises a clamp (320) for capturing the weft yarn, the clamp being mounted in the rapier head, operable between an open configuration and a closed configuration. The rapier further comprises an actuator (208) mounted on the rapier body for actuating the gripper, and a motion converting mechanism (260 to 328) for converting an output motion of the actuator into an opening or closing motion of the gripper. The actuator is an electric motor (208). Furthermore, the output motion of the motor is a rotation about a rotation axis (a208) parallel to the main longitudinal axis (a20) of the rapier (20).)

1. A rapier (20) for pulling a weft yarn (34) from a pick-up position (P1) along a pull-in path (Y20) into a shed of a weaving machine (2), said rapier comprising:

-a rapier head (206) mounted at one end of the rapier, said rapier head extending along a main longitudinal axis (a20) of the rapier and driven by a drive (203) along the pull-in path;

-a clamp (320) for capturing a weft yarn, the clamp being mounted in the rapier head and being operable between an open configuration and a closed configuration;

-an actuator (208) mounted on the rapier for actuating the gripper; and

-a motion conversion mechanism (260 to 328) for converting an output motion of the actuator into an opening or closing motion of the clamp,

wherein the actuator is an electric motor (208) and the output motion of the electric motor is a rotation around a rotation axis (A208) parallel to the main longitudinal axis (A20) of the rapier (20).

2. The rapier of claim 1, wherein the motion conversion mechanism (260 to 328) is configured to operate the gripper (320) from its closed configuration to its open configuration when the output shaft (208a) of the electric motor (208) is rotated about the rotation axis (a208) in a first direction (R1), and to operate the gripper from its open configuration to its closed configuration when the output shaft (208a) of the electric motor is rotated about the rotation axis in a second direction (R2) opposite to the first direction.

3. The rapier according to claim 2, wherein the motion conversion mechanism (260 to 328) comprises a slide (260) which is movable in translation between a first longitudinal position and a second longitudinal position along a direction parallel to the main longitudinal axis (A20), the slide being configured to operate the gripper (320) from its closed configuration to its open configuration when the slide is moved from its first longitudinal position to its second longitudinal position and to operate the gripper from its open configuration to its closed configuration when the slide is moved from its second longitudinal position to its first longitudinal position.

4. The rapier according to claim 3, wherein the slider comprises a set of two plates (262, 264) extending on both lateral sides thereof parallel to the main longitudinal axis (A20), each plate comprising a first and a second sliding surface (279, 281) separated from each other along the main longitudinal axis and configured to slide along corresponding guide surfaces (S294) provided on a frame (290) of the rapier head (206).

5. Rapier according to one of claims 1 to 4, wherein the clamp comprises two jaws (322, 324), wherein at least a first jaw (322) is hinged relative to the frame (290) of the rapier head (206) about a pivot axis (A322; A320) perpendicular to the main longitudinal axis (A20), wherein the first jaw extends along the longitudinal axis at least between the pivot axis and a jaw end (322a) which is configured to cooperate with a further jaw (324) of the clamp to catch a weft thread (34) to be pulled into the shed, and wherein preferably the jaw end is a clamping edge (322a) perpendicular to the main longitudinal axis.

6. The rapier of any one of claims 1 to 4, wherein said clip comprises: a first jaw (322) articulated with respect to a frame (290) of the rapier head (206) about a first pivot axis (A322; A320) perpendicular to the main longitudinal axis (A20); and a second jaw (324) articulated with respect to the frame of the rapier head about a second pivot axis (A324; A320) perpendicular to the main longitudinal axis, and wherein the first and second pivot axes (A322, A324; A320) are parallel and/or overlap.

7. The rapier of claim 6, wherein the first and second claws (322, 324) extend symmetrically on both sides of the main longitudinal axis (A20) and the motion conversion mechanism (260 to 328) exerts opposing forces on the first and second claws for pivoting the first and second claws towards or away from each other relative to the main longitudinal axis (A20).

8. The rapier according to any one of claims 3 and 4, wherein,

-the clamp comprises two jaws (322, 324), wherein at least a first jaw (322) is articulated with respect to a frame (290) of the rapier head (206) about a pivot axis (A322; A320) perpendicular to the main longitudinal axis (A20), wherein the first jaw extends along the longitudinal axis at least between the pivot axis and a jaw end (322a), which jaw end (322a) is configured to cooperate with another jaw (324) of the clamp to catch a weft thread (34) to be pulled into the shed, and wherein preferably the jaw end is a clamping edge (322a) perpendicular to the main longitudinal axis,

-the first jaw (322) is provided with a slot (328) and the slider (260) is equipped with a driven member (278) engaging in the slot of the first jaw, or the slider (260) is provided with a slot and the first jaw is equipped with a driven member (278) engaging in the slot of the slider; and

-the slot is configured for guiding a driven member engaged in the slot and for converting a translational movement of the slider (260) parallel to the main longitudinal axis (a20) into a pivoting movement of the first jaw (322).

9. The rapier according to claim 8, wherein,

-the trough (328) has a curved profile extending between a first end (328a) and a second end (328 b);

-when the driven member (278) is at the first end (328a), the clamp (320) is in its open configuration;

-when the driven member is at the second end (328b), the clamp is in its closed configuration; and

-the second end (328b) of the profile extends a distance (d3), measured parallel to the main longitudinal axis (a20), equal to less than 35%, preferably about 25%, of a distance (L320) between the pivot axis (a322, a324) and the jaw end (322a, 324a), measured along the main longitudinal axis.

10. The rapier according to any one of claims 3 and 4, wherein,

-the slide (260) is equipped with a nut (266) integral with the slide or rotationally fixed with the slide, and the electric motor (208) is equipped with a threaded rod (284) engaged in the nut; or

-the electric motor (208) is equipped with a nut integral with or rotationally fixed to the electric motor, and the slide (260) is equipped with a threaded rod engaged in the nut,

such that a rotational movement of an output shaft (208a) of the electric motor is converted into a translational movement of the slider.

11. The rapier according to any one of claims 1 to 4, wherein the rapier comprises: a position encoder (210) for measuring a geometric parameter representative of the opening of the clamp (320), and/or a torque controller (212) for measuring the torque delivered by the electric motor (208).

12. A method for pulling a weft yarn (34) into a shed (S) on a weaving machine (2), the weaving machine comprising:

-a warp transfer unit;

-heddles (17) for moving the warp yarns for shedding;

-a shed-forming mechanism (6), which shed-forming mechanism (6) moves the heddles;

-a weft yarn bobbin (26) providing a weft yarn to the weaving machine; and

-a rapier (20) for pulling a weft thread from a pick-up position (P1) into the shed along a pull-in path (Y20),

the method at least comprises the following steps:

a) -catching (Φ 3) the weft thread (34) at the pick-up position (P1);

b) -pulling (Φ 3) the weft yarn along the pull-in path (Y20) into the shed to a predetermined position (P3);

c) releasing (Φ 4) the weft yarn at the predetermined position (P3); and

d) withdrawing the rapier from the shed from the predetermined position (P3);

wherein the content of the first and second substances,

-carrying out the method with a rapier (20) according to any one of the preceding claims, and

-measuring during at least one of step a), step b) or step d) a geometrical parameter (θ) representative of the opening of the clamp and a parameter (T) representative of the clamping force_mot) And the value of the measured parameter (theta, T) is compared with a threshold value (theta)_T，

T_T) Or to compare two values of the parameter measured during two different steps with each other.

13. Method according to claim 12, wherein said geometric parameter (θ) representative of the opening of said clamp (320) or said parameter (T) representative of said clamping force_mot) Respectively, the first and the second of the two-phase flow,

-measured by the electric motor (208) as an angular position of an output shaft (208a) of the electric motor around the rotation axis (a208), or

-measured as a torque (T) applied to the clamp with the electric motor (208)_mot) Proportional physical values.

14. The method of claim 12, wherein,

-placing the clamp (320) in its open configuration at step c);

-during step d), performing a sub-step comprising:

-d1) operating (Φ 5) the clamp from its open configuration to its closed configuration,

-d2) measuring a geometric parameter (θ) representative of the opening of the clamp in the closed configuration,

and wherein the one or more of the one or more,

-at least one step in step a), step b) or step d)Measured in steps and related to said threshold value (theta)_T) The geometric parameter to be compared is the geometric parameter (θ) measured at sub-step d2), or

-the two values of the geometric parameter (θ) measured during the two different steps comprise the values measured in sub-step d 2).

15. Method according to claim 14, wherein the value of the geometric parameter (θ) representative of the opening of the clamp (320) measured during step b) is compared with the value of the same geometric parameter measured during sub-step d 1).

16. Method according to claim 12, wherein the rapier (20) is a rapier according to any one of claims 5 to 11, wherein the clamping force exerted by the clamp (320) in its closed configuration or the angle (θ) between the two jaws (322, 324) of the clamp at the picking position can be adjusted between two successive picks according to a parameter depending on the weft yarn characteristics or according to an external parameter, and wherein the clamping force or opening of the clamp is measured by the electric motor during step a).

17. A loom (2) for weaving a fabric with warp yarns (18) and interwoven weft yarns (34), the loom comprising:

-a warp transfer unit;

-heddles (17) for moving the warp yarns for shedding;

-a shed-forming mechanism (6) which moves the heddles;

-a weft yarn bobbin (26) providing a weft yarn to the weaving machine; and

-a rapier (20) for pulling a weft thread from a pick-up position (P1) into the shed along a pull-in path (Y20),

wherein the rapier (20) is a rapier according to any one of claims 1 to 11, and comprises an embedded control unit (207) communicating with a main control unit (82) of the weaving machine (2), and the embedded control unit controls an electric motor (208) of the rapier based on data provided by the main control unit of the weaving machine.

Technical Field

The invention relates to a rapier for pulling a weft thread from a pick-up position into a shed of a weaving machine. The invention also relates to a method for pulling a weft thread into a shed on a weaving machine and to a weaving machine in which such a rapier is incorporated.

The technical field of the invention is that of the weaving of two-or three-dimensional fabrics, and more particularly of devices for inserting weft yarns in sheds on weaving looms.

Background

In the weaving field, rapier are used for inserting weft yarns through sheds. Most known systems capture the weft thread by the mechanical action of the feed gripper and the pick gripper cooperating with each other. The transfer of the weft thread takes place approximately in the middle of the shed by means of spring-loaded devices acting on the ends of the weft thread. Alternatively, the opening of the gripper can be controlled from outside the shed by operating elements, the implementation of which in the environment of the weaving machine is complex.

In the field of weaving reinforcing fabrics, in which the weft yarns to be pulled into the shed can be formed by tapes or cylindrical yarns made of carbon fibres, kevlar fibres or similar materials, the situation is more interesting than the insertion of cotton weft yarns, since the weft yarns are fragile, cannot be twisted and may have a thickness, smoothness or width that can vary. Conventional weft insertion systems are unsatisfactory and may not be reliable in the field.

EP- ｃA-1082478 discloses ｃA rapier with ｃA gripper comprising ｃA movable claw which is movable relative to ｃA fixed claw under the action of an electromagnetic actuator and under the action of ｃA spring. Such a method does not allow to precisely control the clamping force exerted on the weft yarn, which may lead to damage of the weft yarn. Moreover, the electromagnetic actuator is heavy and fragile. With this known device, the feed rapier operates together with the pick-up rapier such that weft yarn transfer takes place in the center of the shed. The feed rapier may damage, cut or twist the weft yarn due to its oscillating movement. Finally, the catching of a weft thread with a movable clamping part and a fixed clamping surface is neither reliable nor accurate, in particular because the fixed clamping surface may hit the weft thread or change the positioning of the weft thread before clamping.

On the other hand, it is known from EP- ｃA-2464768 to use ｃA gripper head with ｃA gripping device for the tape-like weft material, wherein an actuator moves ｃA movable gripping part relative to ｃA fixed gripping part. The spring forces the clamp closed and the actuator must act against the force of the spring. Therefore, it is difficult to control and monitor the clamping force applied to the weft yarn. In addition, the adjustment of the spring force is manual, which is cumbersome.

Finally, it is known from CN-U-203498583 to use a piston to drive a screw in order to actuate some of the jaws of the chuck member. The control of the jaw movement is imprecise.

Disclosure of Invention

The present invention aims to solve the above problems by providing a new rapier which is versatile in that it is compatible with many weft yarn types including reinforced weft yarns, which allows to efficiently control the clamping force applied to said weft yarns and which can allow to adjust the clamping force. This prevents damage to the weft thread and allows for the release of different kinds of weft thread anywhere along the pull-in path. The present invention also provides a lightweight rapier head that allows for high speed movement of the rapier.

To this end, the invention relates to a rapier for pulling a weft thread along a pull-in path from a pick-up position into a shed of a weaving machine, said rapier comprising:

-a rapier head mounted at one end of the rapier, the rapier head extending along a main longitudinal axis of the rapier and being driven by a drive along the pull-in path;

-a clamp for catching a weft thread, mounted in the rapier head and operable between an open configuration and a closed configuration;

-an actuator mounted on the rapier for actuating the gripper; and

-a motion conversion mechanism for converting an output motion of the actuator into an opening or closing motion of the clamp,

according to the invention, the actuator is an electric motor and the output movement of the motor is a rotation about a rotation axis parallel to the main longitudinal axis of the rapier.

For the purposes of the present invention, the warp yarns may be of any known type, having a circular, oval or rectangular cross section with rounded edges, and may be made of any material, in particular a relatively rigid material, such as carbon, glass, ceramic, aramid or kevlar. When the warp yarn has a rectangular cross-section or an elliptical cross-section, it may also be referred to as a ribbon, a tape, or a band.

Thanks to the invention, the electric motor can be used to transmit a precisely defined clamping force via the motion conversion mechanism. Thus, the clamp is precisely controlled to efficiently capture weft yarns, even reinforcing or fragile weft yarns, without damaging the yarns. Moreover, the physical arrangement of the electric motor in the rapier head makes the rapier head very compact. This allows high speed movement of the rapier head in a relatively small shed.

According to advantageous alternative aspects of the invention, such a rapier may comprise one or several of the following features, in any technically admissible configuration:

-the motion conversion mechanism is configured to operate the clamp from its closed configuration to its open configuration when the output shaft of the electric motor is rotated in a first direction about the axis of rotation, and to operate the clamp from its open configuration to its closed configuration when the output shaft of the electric motor is rotated in a second direction about the axis of rotation, opposite to the first direction. Thanks to this aspect of the invention, the rapier gripper functions without a spring and it can be programmed with dynamic parameters in both directions, i.e. opening and closing.

-the motion conversion mechanism comprises a slide movable in translation between a first longitudinal position and a second longitudinal position along a direction parallel to the main longitudinal axis, the slide being configured to operate the clamp from its closed configuration to its open configuration when the slide is moved from its first longitudinal position to its second longitudinal position and to operate the clamp from its open configuration to its closed configuration when the slide is moved from its second longitudinal position to its first longitudinal position. Thanks to this aspect of the invention, the slider can be integrated in the gripper head and the forward position of the slider facilitates the application of force at the nose of the gripper, i.e. at its forward end.

-said slider comprises a set of two plates extending parallel to said main longitudinal axis on both lateral sides of this axis, each plate comprising a first sliding surface and a second sliding surface separated from each other along said main longitudinal axis and configured to slide along corresponding guide surfaces provided on the frame of the rapier head. Thanks to this aspect of the invention, the two plates avoid the oscillation of the clamp about the longitudinal axis, and the slide can be relatively long and therefore stable and reliable. The two separate sliding surfaces of the plate are compatible with movement within a frame in which one or more bosses define an axis of rotation for a portion of the clamp. The screw-nut subassembly of the motion conversion mechanism is efficiently guided by the two plates, which is advantageous for the lifetime of the electric motor.

-the clamp comprises two jaws, wherein at least a first jaw is hinged relative to the frame of the rapier head about a pivot axis perpendicular to the main longitudinal axis, wherein the first jaw extends along the longitudinal axis at least between the pivot axis and a jaw end configured to cooperate with another jaw of the clamp to catch a weft thread to be pulled into the shed, and wherein preferably the jaw end is a clamping edge perpendicular to the main longitudinal axis. The articulated claw provides a good positioning accuracy and thus a good accuracy of the clamping force exerted on the weft thread. In addition, when the claw end defines a gripping edge, it provides a vertical line of contact over the entire width of the weft yarn, which is reliable for any kind and size of weft yarn.

-the gripper comprises a first jaw articulated with respect to the frame of the rapier head about a first pivot axis perpendicular to the main longitudinal axis, and a second jaw articulated with respect to the frame of the rapier head about a second pivot axis perpendicular to the main longitudinal axis, and the first and second pivot axes are parallel and/or overlap. Due to this aspect of the invention, the two jaws move towards each other faster than if there was only one movable jaw. Since both jaws can be guided over their entire width, their parallelism is well controlled.

-the first and second jaws extend symmetrically on either side of the main longitudinal axis, and the motion conversion mechanism exerts opposing forces on the first and second jaws for pivoting the first and second jaws towards or away from each other relative to the main longitudinal axis. Thanks to this aspect of the invention, the yarn is reliably caught at the pick-up position where the weft end is present and remains reliably clamped during the pull-in process.

-the first jaw is provided with a slot and the slider is equipped with a driven member engaging in the slot of the first jaw, or the slider is provided with a slot and the first jaw is equipped with a driven member engaging in the slot of the slider, and the slot is configured for guiding the driven member engaging in the slot and for converting a translational movement of the slider parallel to the main longitudinal axis into a pivotal movement of the first jaw. This structure of the rapier provides a reliable mechanical connection between the slider and the claw. The contact area formed between the slider and each jaw may be a contact line. Thus, the movement of the or each moveable jaw is accurate without twisting. No strong clamping force needs to be applied to ensure efficient catching of the weft yarn. The output torque of the electric motor can be adjusted, which reduces the risk of cutting weft ends.

-the groove has a curved profile extending between a first end and a second end; when the driven member is at the first end, the clamp is in its open configuration; when the driven member is at the second end, the clamp is in its closed configuration and the second end of the profile extends a distance, measured parallel to the main longitudinal axis, equal to less than 35%, preferably about 25%, of the distance between the pivot axis and the jaw end, measured along the main longitudinal axis. Due to this aspect of the invention, the acceleration profile of the movable jaw(s) may be adjusted as desired. With relatively long jaws, cams and slides, an accurate and reliable movement can be obtained, which allows accelerating the movement of the jaws relative to each other. Due to this aspect of the invention, the force applied to the jaws to close the clamp is applied close to the jaw ends so that bending of the jaws is minimized and the dynamic response of the motion conversion mechanism is direct and fast.

The slider is equipped with a nut integral with or rotationally fixed to the slider, and the electric motor is equipped with a threaded rod engaged in the nut. Alternatively, the electric motor is equipped with a nut integral with or rotationally fixed to the electric motor, and the slider is equipped with a threaded rod engaged in the nut. In both cases, the rotary motion of the output shaft of the electric motor is converted into a translational motion of the slider. This screw-nut assembly allows to achieve a reduction of the output movement of the electric motor and a possible adjustment of the torque.

-the rapier comprises: a position encoder for measuring a geometric parameter relating to the opening of the clamp, and/or a torque controller for measuring the torque transmitted by the electric motor. The position encoder and/or torque sensor allow the clamping force of the jaws to be adjusted based on the information collected by the sensor.

According to another aspect of the invention, the invention also relates to a method for pulling a weft thread onto a shed on a weaving machine, said weaving machine comprising:

-a warp transfer unit;

-heddles for moving said warp yarns for shedding;

-a shed-forming mechanism that moves the heddles;

-a weft yarn bobbin providing a weft yarn to the weaving machine; and

a rapier for pulling a weft thread along a pull-in path from a pick-up position into the shed,

the method at least comprises the following steps:

a) capturing the weft yarn at the pick-up location;

b) drawing the weft yarn into the shed along the draw-in path to a predetermined position;

c) releasing the weft yarn at the predetermined position; and

d) withdrawing the rapier from the shed from the predetermined position (P3).

According to the invention, the method is carried out with a rapier as described above, and at least one of the geometrical parameters representing the opening of the gripper and the parameters representing the clamping force is measured during at least one of the steps a), b) or d), and the value of the measured parameter is compared with a threshold value or the two values of the measured parameter during two different steps are compared with each other.

Thanks to the method of the invention, it is possible to check the presence and thickness of the weft thread during the pull-in movement of the rapier. Advantageously, no supplementary external equipment parts (such as cameras or sensors) are required to monitor the wet yarn in the closed environment of the loom, in which the shed is dense, the yarn is fragile, and neither the rapier nor the weft yarn have sufficient visibility to be monitored from the outside.

According to advantageous alternative aspects of the invention, such a method may comprise one or several of the following features, in any technically admissible configuration:

-said geometrical parameter representative of the opening of the clamp or said parameter representative of the clamping force, respectively: is measured by the electric motor as an angular position of an output shaft of the electric motor about the axis of rotation; or as a physical value proportional to the torque applied to the clamp by the electric motor.

-placing the clamp in its open configuration in step c), during step d), performing a sub-step comprising:

d1) -operating (Φ 5) the clamp from its open configuration to its closed configuration, and

d2) -measuring a geometrical parameter (θ) representative of the opening of the clamp in the closed configuration,

and the number of the first and second electrodes,

the geometric parameter measured in at least one of steps a), b) or d) and compared with the threshold value is the geometric parameter measured at sub-step d2), or

The two values of the geometric parameter (θ) measured during the two different steps comprise the values measured in sub-step d 2).

-comparing the value of said geometric parameter representative of the opening of said clamp measured during step b) with the value of the same geometric parameter measured during sub-step d 1).

-the clamping force exerted by the clamp in its closed configuration or the angle between the two jaws of the clamp at the picking position can be adjusted between two successive picks according to a parameter depending on the weft yarn characteristics or according to an external parameter, and the clamping force of the clamp is measured or the clamp is opened during step a) by means of the electric motor. This aspect of the method of the invention allows the action of the clamp on the weft thread to be adapted to the weft thread material inserted at each pick-up.

According to yet another aspect of the present invention, the present invention also relates to a loom for weaving a fabric using warp yarns and interwoven weft yarns, the loom comprising a warp yarn transfer unit; a heddle for moving said warp yarns to form a shed; a shed-forming mechanism that moves the heddle; a weft yarn bobbin that supplies a weft yarn to the loom; and a rapier for pulling the weft thread along a pull-in path from a pick-up position into the shed.

According to this aspect of the invention, the rapier is as described above and comprises an embedded control unit communicating with the control unit of the weaving machine, and the embedded control unit controls the electric motor of the rapier on the basis of data provided by the control unit of the weaving machine.

Drawings

The invention will be better understood and other advantages will appear more clearly on reading the following description of two embodiments of a rapier, a weaving method and a weaving machine according to the invention, which description is provided by way of example only and made with reference to the accompanying drawings, in which:

figure 1 is a schematic perspective view of a weaving machine according to the invention;

fig. 2 is an enlarged view of detail II on fig. 1, in which the harness cords of the loom have been omitted for the sake of simplicity;

fig. 3 is a schematic perspective view of the rapier of the weaving machine of fig. 1 and 2 and of some parts around it;

fig. 4 is a perspective view of one end of the rapier of fig. 3 on its head side, wherein a part of the frame of the rapier head has been omitted for the sake of clarity;

figure 5 is a partial perspective exploded view of the head of the rapier;

FIG. 6 is a perspective view of the rapier head interacting with the weft yarns;

fig. 7 is a perspective view of the forward end of the rapier and some parts around it;

figure 8 is a side view of a portion of the head of the rapier with the clamp in the closed configuration;

figure 9 is a side view similar to figure 8, with the clamp in the open configuration;

fig. 10 is a side view similar to fig. 9 of a rapier according to a second embodiment of the invention; and

fig. 11 is a schematic view of the weaving method of the invention, showing the variation over time of the opening angle of the clamps and of the torque applied by the electric motor.

Detailed Description

The weaving machine 2 shown in fig. 1 comprises a gantry 4, which gantry 4 supports a jacquard machine 6 and also some control cabinets 8 above a weaving machine 10 fixed on a floor G. The gantry 4 has a plurality of uprights 12, also fixed to the ground, which together support a platform 14 on which the jacquard machine 6 and the control cabinet 8 are located.

The harness 16 made of heddles 17 and not shown strands is vertically movable to form the shown shed S with warp yarns 18 from a not shown creel at the level of the weaving machine 10.

The alternating vertical movement of the harness cord and the heddle 17 is represented in fig. 1 by the double arrow a 1.

Rapier 20 is used to insert weft yarn 34 into the shed to weave fabric 22. In fig. 1 to 3, the double arrow a2 represents the alternating horizontal movement of the rapier 20 along the weft insertion axis Y20 as it is guided by the rail 201 of the rapier unit 200. The rapier unit 200 forms a weft insertion mechanism and further comprises a driving member 203 for moving the rapier 20 back and forth along the weft insertion axis Y20.

In fig. 2, arrow a3 represents the unidirectional movement of the woven fabric 22 toward the take-up carriage (take-up carriage) 24.

After each pick-up, the weft yarn 34 is beaten into the fabric 22 using the reed 23. In fig. 2, the double arrow a23 represents the beating motion of the reed.

The weft thread 34 is unwound from a bobbin 26 located beside the weaving machine 10 and is supplied to the rapier 20 by a weft thread selector 28 fed from the bobbin via a compensator 30, which is known per se and is designed to avoid shaking during the supply of the weft thread. The compensator 30 ensures a substantially constant tension of the weft yarn 34 leaving the compensator.

In the example of the figures, six bobbins 26 are mounted beside the weft thread selector 28 and the compensator 30 on a support bracket 32 fixed to the ground G. The weft thread selector 28 can be fed with weft threads from up to twelve bobbins 26. The number of bobbins 26 can be increased to match the number of different weft yarns to be used in the weaving loom 2.

In this example, the warp yarns 18 are made of polyester, polyamide or other relatively inexpensive thermoplastic material. Alternatively, these warp yarns may be made of glass, carbon or another finer material for creating a three-dimensional technical multilayer fabric, for example for blades of propellers, or a two-dimensional multilayer fabric, which may be cut and assembled together by a laying process, for example for shaping technical parts of automobiles.

The weft yarns 34 are made of reinforced plastic or of fibres such as carbon, kevlar, ceramic, aramid or glass. As mentioned above, these yarns may have a circular, oval, rectangular cross-section, or have a generally rectangular cross-section with rounded edges. They may form circular yarns, tapes, ribbons or ribbons having a width of between 0.014mm and 5 mm.

The rapier 20 comprises a rapier rod 202 which is made of metal and extends the main longitudinal axis a20 of the rapier 20. The lever 202 is provided with a series of teeth which together form a rack 202a in meshing engagement with a drive wheel 203a of a drive member 203. Thus, as indicated by arrow a203 in fig. 3, rotation of the driving wheel 203a about the vertical axis Z203 causes displacement of the rapier 20 along the weft insertion axis Y20, as indicated by double arrow A2.

The rapier body 204 is rigidly mounted at one end of the rapier rod 202 by an assembling mechanism 205 including a bracket 205a and some screws 205 b. In this example, the rapier body 204 comprises an armature 204a formed of a rigid metal plate and an adapter-block 204b rigidly mounted on said armature. The armature is elongated with its longest dimension parallel to the major longitudinal axis a 20. Thus, the rapier body 204 is also elongate and extends along the main longitudinal axis. Due to the rigid connection between the members 204 and 202, the rapier body 204 is driven along the pull-in axis Y20 by the rapier lever 202 driven by the driving wheel 203 a.

A cover, not shown, belongs to the rapier body 204 and is configured for mounting on the parts 204a and 204 b.

The rapier lever 202 is made of a rigid metal member. Alternatively, the rapier lever can be replaced by a rapier band made of semi-rigid plastic, said rapier band also being provided with a rack configured for cooperating with the driving wheel 203 a.

An electronic control unit or ECU207 is embedded in the rapier 20, more precisely mounted on the rapier body 204. An electric motor 208 is mounted on the adapter-block 204b, with its output shaft 208a oriented opposite the ECU 207. A208 denotes the longitudinal axis of the output shaft 208a, which is also the axis of rotation of said output shaft. To illustrate the output shaft 208a, the motor 208 is represented in fig. 5 as an adapter-block 204b offset along a longitudinal axis a 20. Its normal position is as shown in fig. 4 and 7.

The longitudinal axis a208 is aligned on the longitudinal axis a 20. In other words, the output motion of the electric motor 208 is a rotational motion about an axis a208 that is parallel to and overlaps the longitudinal axis a 20. Alternatively, the longitudinal axis a208 of the output shaft 208a and the main longitudinal axis a20 of the rapier 20 may be offset and parallel. In such a case, the output motion of the motor 28 is a rotation about a rotation axis a208 that is parallel to but does not overlap the main longitudinal axis a20 of the rapier 20.

In practice, the electric motor 208 is a servo motor, more precisely a brushless DC motor.

The ECU207 and the electric motor 208 are connected to each other by an electric wire 209. The position encoder 210 is integrated into the electric motor 208 and allows measuring the angular position of the output shaft 208a about the rotation axis a208, i.e. measuring the opening of the clamp 320, or the rotational speed thereof. Alternatively, the position encoder may be assembled with the electric motor 208. At the rear of the position encoder 210, a torque sensor 212 is also included in the rapier 20 and measures a torque T representative of the torque transmitted to the motor 208_motThe instantaneous value of the current of (c). Alternatively, a torque controller is included in the ECU207 and may detect the mechanical torque of the motor 208. An electrical line 209 allows for providing electrical power to the electric motor 208 and transmitting data from the encoder 210 to the ECU 207.

The ECU207 is connected to a cable connector 216 by a corresponding electric wire 214. Between the ECU and the cable connector 216, the wires 214 circulate in the track 201 and a cable drag chain (drag-chain) 220.

The cable connector 216 is connected by a first power line 222 to a power source 224 which provides power for actuating the electric motor 208 through the control unit 207. The cable connector 216 is also connected via a data line or bus 226 to a main control unit or main ECU 82, which in this example is mounted in one of the cabinets 8, as can be seen in fig. 1.

The main ECU 82 communicates with a memory 84 in which a program P is loaded for guiding the different components of the loom 2 according to a predetermined pattern.

Alternatively, the memory 84 may be part of the main ECU 82.

The main ECU 82 is connected to the controlled parts of the equipment of the weaving machine 2, such as the drive member 203, the reed 23 and the take-up carriage 24, by means of a respective bus 228.

As indicated by the double arrows in fig. 3, the data lines or buses 226 and 228 allow for two-way communication so that the main ECU 82 can direct the respective parts of the device according to the selected program P and obtain feedback of the actual operating conditions and parameters of these parts of the device.

In particular, the main ECU 82 provides, via the data line or bus 226 and the electric line 214, certain data for the inserts in the ECU207 for controlling the electric motor 208 according to the selected program P and according to the position of the heddle 17.

The rapier head 206 is mounted at one end of the rapier 20 and belongs to the rapier. The rapier body is inserted between the rapier shaft 202 and the rapier head 206 along the main longitudinal axis a 20.

The structure of the rapier head 206 will now be described.

The rapier head 206 comprises a slider 260 made of two rigid plates 262 and 264 and a nut 266, all preferably made of a synthetic material such as plastic (in particular PEEK). Each plate 262 or 264 is provided with a beveled aperture 268 for receiving a respective screw 270 threaded into a corresponding threaded aperture 272 of nut 266. This allows the slider 260 to be made up by fixing the two plates 262 and 264 to the nut 266 relative to the axis a 20. With this configuration, the slider 260 is rigid and can move reliably in a direction parallel to the axis a20, as explained below.

Each plate 262 or 264 is also provided with two cylindrical bores 274, each of which receives a cam barrel 276. In general, the rapier head 206 includes four cam cylinders, two on each plate 262 or 264. Two cam cylinders 276 mounted in the upper cylindrical bores 274 of the two plates 262 and 264 are aligned along a first axis a 276. Similarly, two cam cylinders 276 mounted in the lower cylindrical bores 274 of the two plates 262 and 264 are aligned along a second axis A' 276. The axes a276 and a' 276 are perpendicular to the major longitudinal axis a20 and are offset in a direction perpendicular to the axis (here, the vertical direction). The cam shaft 278 extends between two pairs of cam barrels 276 aligned along the same axis a276 or a' 276.

As can be seen in fig. 5, each camshaft 278 has a central portion with a relatively large diameter and two end portions with a reduced diameter adapted to introduce each of these end portions into the central bore of the cam barrel 276.

Plates 262 and 264 are identical. Plate 262 is described below and its description applies to plate 264 as well.

The plate 262 is shaped in an I-shape with a central section 262a parallel to the axis a20 and two end sections 262b and 262c perpendicular to the central section 262a and parallel to each other.

The rapier 20 is designed for picking up a weft thread 34 at a pick-up position P1 and for pulling it into the shed outside the shed in a movement ending at a withdrawal position P2 on the other side of the shed. A weft insertion path is defined along the pull-in axis Y20 between these positions P1 and P2. The rapier 20 can release the weft thread 34 along the pull-in axis Y20 at any release position P3 selected between positions P1 and P2.

When the rapier head is moved along the pull-in axis Y20 from the withdrawal position P2 to the pick-up position P1, the front side of the rapier 20 is defined as the side of the rapier oriented towards the weft yarn 34 to be picked up. In particular, the rapier head 206 is mounted on the front side of the rapier body 204, which is mounted on the front side of the rapier rod 202.

The rear side of the rapier is opposite to its front side.

Under this definition, end segment 262b is a forward end segment of plate 262 and end segment 262c is a rearward end segment of plate 262. A beveled hole 268 is drilled through the rear end section 262c and a cylindrical hole 274 is drilled through the front end section 262 b.

Between the front and rear end segments 262b, 262c and on either side of the central segment 262a, the plate 262 defines two longitudinal slots 280 whose largest dimension is parallel to the longitudinal axis a 20. This corresponds to the I-shape of the plate 262.

Nut 266 includes an internally threaded portion 282 that receives a threaded spindle 284. The spindle is caused to rotate rapidly about the axis of rotation a208 and via the threaded collar 286 with the output shaft 208a of the servo motor 208. Due to the screw and nut assembly formed by the components 282 and 284, the rotational output motion of the servomotor shaft 208a about the axis a208 is converted into a translational motion of the slider 260 along the longitudinal axis a 20.

279 and 281 denote the tip surfaces of the front end segment 262b and the rear end segment 262c, respectively. These end surfaces are parallel to the longitudinal axis a20 and perpendicular to the longest dimension of each end segment 262b and 262 c. In the configuration shown in the figures, these surfaces 279 and 281 form the upper and lower surfaces of the end sections 262b and 262 c.

The rapier head 206, on the other hand, comprises a frame 290 formed by a first shell 292 and a second shell 294. The housing 292 is omitted in fig. 4, 5, and 7-9 for clarity.

The housings 292 and 294 are identical. Housing 294 is described below and its description applies to housing 292.

The housing 294 is made of a metallic material such as light aluminum and has a concave shape with its concave surface oriented toward the slider 260 so that the slider 260 and any components located between the two plates 262 and 264 can be housed within the frame formed by the housings 292 and 294.

The housing 294 is provided with two rear holes 296 for the passage of two screws 298 which engage in corresponding threaded holes 300 of the adapter block 204 a. This allows the housing 294 to be securely attached to one side of the adapter block 204a (not visible in fig. 5). Thus, the frame 290 and the adapter block 204 are fixed to each other along the longitudinal axis a 20.

The housing 294 is also provided with two blind holes 302 configured to receive a portion of a pin 304 that also engages in similar blind holes of the housing 292. Two pins 304 engaged in the four blind holes 302 allow the two shells 292 and 294 of the frame 290 to be centered with respect to each other.

The housing 294 also contains two internal bosses 306, each boss 306 defining a through-hole 308 capable of receiving the end of a cylindrical sleeve 310 forming a flat bearing for the clamp-jaws, as explained below.

Each end of each sleeve 310 is internally threaded for receiving the end of a support screw 302 inserted from the exterior of the housing 292 or 294 into a corresponding through hole 308 drilled in the housing. Thus, once the two housings are assembled together to form the frame 290, the two sleeves are securely retained and precisely positioned within the interior space defined between the two walls of the two housings parallel to the plates 262 and 264.

As shown in fig. 5, the housing 294 defines four guide surfaces S294 that are parallel to the axis a20 and are configured to receive the lateral surfaces 279 and 281 of the plates 262 and 264 in a sliding contact configuration. The four guide surfaces S294 are provided on the inner sides of the upper and lower walls of the housing. In fig. 5, surfaces S294 provided on the upper wall of housing 294 are shown in phantom because they are visible through the upper wall.

The surface S294 is divided into a front surface S294 configured for mating with the front lateral surface 279 and a rear surface S294 configured for mating with the rear lateral surface 281 of the two plates 262 and 264. The contact of the metal surface S294 with the two plates 262 and 264 made of PEEK is improved in smoothness and life.

The slots 280 defined by the plates 262 and 264 receive the bosses 306 when the plates 262 and 264 are adjacent the walls of the housings 292 and 294 perpendicular to the guide surface S294 and are mounted within the housings 292 and 294 where the rear apertures 296 are provided. Because of the notches, the bosses 306 do not impede the back and forth movement of the plates 262 and 264 within the frame 290.

The pair of two jaws 322 and 324 together form a gripper 320 embedded within the rapier head 306. In the configuration of the figures, jaw 322 may be identified as the upper jaw and jaw 324 may be identified as the lower jaw.

The upper jaw 322 is hinged about an axis a322 defined by an upper sleeve 310 held in place within the frame 290 via upper through holes 308 of the two housings 292 and 294. Similarly, lower jaw 324 is hinged about a lower axis a324 defined as the central axis of lower sleeve 310, which is held in place within frame 290 via lower through-hole 308.

In order to allow such mounting of the jaws with the possibility of rotation about the axes a322 and a324, each jaw 322 or 324 is provided with a through hole 326 near its rear extremity.

On the other hand, each pawl 322 or 324 is provided with a cam slot 328 that receives one of the cam shafts 278. Thus, each cam shaft 278 forms a follower that engages in the cam slot 328 of the pawl 322 or 324. Each cam shaft 278 forms a linear contact region between slider 260 and slot 328 into which it is inserted. Alternatively, a point-like contact may be made between the slider 260 and the slot 328, but the point contact is less advantageous.

The parts 260 to 328 allow hinging of the two jaws 322 and 324 about two axes a322 and a324 perpendicular to the longitudinal axis a20 of the rapier 20 and controlling the position of said two jaws about these axes via a translational movement of the slider 260 along this longitudinal axis.

In practice, the components 260 to 328 together form a motion conversion mechanism for converting the output rotary motion of the output shaft 228a of the servomotor 208 about the axis of rotation a208 into a relative motion between the two pawls 322 and 324. More precisely, motion-converting mechanisms 260-328 exert opposing forces on first jaw 322 and second jaw 324 via cam shaft 278 for pivoting the first and second jaws toward or away from each other, as may be derived from a comparison of fig. 8 and 9. The cam shaft 278 forms an output member of the motion conversion mechanism to operate the first and second jaws 322 and 324 of the clamp 320 into their opening or closing relative motion. In practice, the motion conversion mechanisms 260 to 328 are configured to open the clamp 320, i.e., operate the clamp from its closed configuration to its open configuration, when the output shaft 208a of the electric motor is rotated about the rotation axis a208 in the first direction indicated by the arrow R1 in fig. 5. Conversely, the motion conversion mechanism is configured to close the clamp, i.e., operate the clamp from its open configuration to its closed configuration, when the output shaft 208a of the electric motor rotates about the rotational axis a208 in a second direction opposite the first direction and indicated by arrow R2 in fig. 5.

322a represents the front edge of the upper jaw 322. The front edge is rectilinear and parallel to the axes a322 and a324, and therefore perpendicular to the axis a 20. Similarly, the front edge 324a of the lower jaw 324 is linear and parallel to axes a322 and a324 and perpendicular to axis a 20.

Due to the orientation of the two edges 322a and 324a parallel to each other, and the symmetrical shape of the two jaws 322 and 324 with respect to the longitudinal axis a20, a linear contact of these two edges with the weft thread 34 on the upper and lower sides thereof is obtained, which avoids damaging the weft thread or reduces the risk of damaging the thread.

For this aspect, a non-abrasive coating may be applied over the two edges 322a and 324a, or the surface of the jaws may be grit blasted at the level of the edges. For example, the coating may be copper, zinc, plastic or rubber.

The rapier unit 200 controls the oscillating movement of the rapier 20 along the pull-in axis, wherein the rapier head 206 follows the pull-in path between a pick-up position P1 immediately adjacent to the receiving basket 29 close to the weft thread selector 28 and a withdrawal position P2 on the other side of the shed. The rapier 20 is guided through the shed by a rod 202 which floats above the warp yarns 18 of the shed. The gripper 320 at the nose of the rapier 20 (i.e. the forward end of the rapier head 206) captures the weft yarn 34 from the weft yarn selector 28 on one side of the loom and inserts it into the shed by pulling it from the pick-up position to a predetermined position P3 for releasing the weft yarn. As described above, the predetermined position P3 may be located at any point along the pull-in axis Y20 between positions P1 and P2. Once the weft yarn 34 has been released at position P3, the rapier 20 withdraws the rapier head 206 from the shed in a withdrawal position P2 by bringing it to the side of the weaving machine opposite the items 28 and 29.

As can be seen, for example, in fig. 6, the overall shape of the rapier head 206 as defined by the frame 290 is such that this rapier head 206 has an overall rectangular cross-section perpendicular to the longitudinal axis a20 and a beveled shape at the level of its forward end or nose oriented towards the weft thread selector 28 and basket 29. As can be seen in fig. 6, the clamp 320 may capture the weft yarn 34 through an opening 291 defined at the front end of the frame 290 between the two shells 292 and 294.

Each jaw 322 or 324 is provided with a lightening hole 329 reducing the inertia of the jaw in rotation about the corresponding axis a322 or a 324.

In a direction perpendicular to axes a322, a324 and a20, axes a322 and a324 are separated by a distance d, which in this example is vertical, set between 5mm and 15mm, preferably equal to about 9 mm.

As can be seen in fig. 6 and 7 to 9, the front ends of the jaws 322 and 324 converge to the front towards the main longitudinal axis a20, so that they do not risk interfering with the warp yarns 18 of the shed when the rapier head is moved forward from position P2 to position P1. Also, the clamp 320 may remain closed, thereby reducing this risk.

Since each jaw 322 or 324 is precisely guided by the sliding bearing formed by its through hole 326 and the corresponding sleeve 310 cooperating over its entire width measured parallel to the axis a322 or a324, the rotational and linear play between the jaw and its surroundings can be reduced. The parallelism and accuracy of the contact lines between the edges 322a and 322b and the weft thread is precisely defined, which is important for catching thin weft threads such as 3K, 6K or 12K weft threads as well as thin tapes.

In particular, the clamp 320 is particularly suitable for catching weft yarns in the form of tapes, ribbons or ribbons having a rectangular, approximately rectangular, circular or elliptical cross section, with a width of between 0.014mm and 2cm and a thickness of between 0.014mm and 5 mm. These ranges are not limiting.

The bidirectional linear motion of the slider 260 along the rapier longitudinal axis a20 is converted into bidirectional non-linear motion, in this example rotation about the axes a322 and a324 of the sleeve 310, by the cooperation of the cam shaft 278 and the cam groove 328.

More specifically, the shape of the cam slot 328 defines the magnitude and speed of the rotational movement of the pawls 322 and 324.

As can be seen more clearly from the groove 328 of the upper jaw 322 in fig. 8, this groove has the shape of a hook with two straight branches, namely a front branch 328a and a rear branch 328b, which converge back towards the main longitudinal axis a 20. The rear branch 328b converges toward the longitudinal axis a20 faster than the front branch 328 a. α represents the angle between the centerline of the front branch 328a and the major longitudinal axis a20, and β represents the angle between the centerline of the rear branch 328b and the same axis a 20. The angle β is greater than the angle α, which means that the rear branch 328b is more inclined or steeper than the front branch 328a relative to the axis a 20. The geometry of the branches 328a and 328b determines the stroke, dynamics of the jaw movement and the strength of the force applied to the weft yarn by the clamp 320. The opening or closing movement is slow by the sub-phase of driven member 278 engagement with limb 328a as compared to the sub-phase of driven member engagement with limb 328 b.

The diameter of the main portion of each camshaft or driven member 278 is selected to be as close as possible to the transverse dimension of the cam slot 328 measured perpendicular to the plane of fig. 8 and the centerlines of the branches 328a and 328 b. This limits the clearance between the camshaft 278 and the cam slot 328. In practice, this clearance is only a few tenths of a millimeter, so that the driving of the jaws 322 and 324 about the axes a322 and a324 is accurate and the dynamic response of the gripper 320 is rapid. Also, a coating may be applied to the cam slots 328 to optimize the rolling of the camshaft and the life of the mechanism. For example, the coating may be copper or zinc.

328c define a rearward end of the cam slot 328 that is closer to the corresponding pivot axis a322 or a324 than the remainder of the cam slot. When the clamp 320 is in its open configuration as shown in fig. 9, the driven member formed by the cam shaft 278 is located in this rearward end. Similarly, 328d represents the forward end of the cam slot 328 at which the corresponding follower member or cam shaft 278 is located when the clamp 320 is in its closed configuration as shown in fig. 8.

When the clamp is in the closed position of fig. 8, L320 represents the length of the jaw 322 or 324 measured parallel to the longitudinal axis a20 between its pivot axis a322 or a324 and its forward edge 322a or 324 a. d1 represents the distance measured parallel to the longitudinal axis A20 between the pivot axis A322 or A324 of the pawl and the rearward end 328c of the corresponding cam slot 328. The ratio d1/L320 is between 0.4 and 0.6, preferably equal to about 0.5. d2 represents the distance measured parallel to the longitudinal axis a20 between the pivot axis a322 or a324 and the forward end 328d of the corresponding cam slot 328. The ratio d2/L320 is between 0.65 and 0.85, preferably equal to about 0.75. In other words, the distance d3 measured between the forward end 328d of the pawl 322 or 324 and the forward edge 322a or 324a is equal to less than 35%, preferably about 25%, of the length L320. The following equation applies:

d3/L320 ≦ 0.35 (equation 1)

The position encoder 210 may be incremental. It may comprise a disc rotationally fixed with the rotor of the servomotor 208, the disc being provided with an angular degree that is used as a scale. On the other hand, due to the accuracy and reversibility of the transfer of motion between the output shaft 208a on the one hand and the jaws 322 and 324 on the other hand, the angular position of the rotor of the servomotor 208 (which is detected by the position encoder 210) can be considered as a geometric parameter representative of the angular position of the gripper, in particular of the jaws 322 and 324 about their pivot axes a322 and a324, respectively. This allows the distance d4 between the jaw edges 322a and 324a, measured parallel to the distance d, to be estimated after calibration and consideration of the profile of the slot 328.

The embedded ECU207 performs closed loop control, which is well known in control electronics. The control unit receives the set point signal from the main ECU 82 and compares it to the current position of the motor shaft 208a as provided by the position encoder 210. Then, embedded ECU207 can determine a possible positional offset and reduce the positional offset by sending a corresponding command to servo motor 208.

Therefore, the opening range of the clamp 320 can be precisely controlled based on the shape and material of the weft yarn 34 to be caught at the pick-up position P1, in particular.

Similarly, the position encoder 210 allows knowing the speed of movement of the jaws relative to each other, which is also controlled by the embedded ECU207 performing closed-loop control.

The rapier gripper 320 can also be controlled based on the torque transmitted by the electric motor 8. After calibration, the torque sensed by the torque sensor 212 represents the clamping force applied by the jaws 322 and 324 when they clamp the weft yarn. The sensed torque may be set and compared to a set point value. Furthermore, the sensed torque can be compared with a limit value so as not to exceed the limit value in order not to damage the weft thread when clamped.

Considering that a weft thread may change between two successive picks during the weaving process carried out on the weaving machine 2, the set point parameters with respect to position, displacement speed and/or torque applied to the servomotor 208 by the ECU207 may be adjusted between two successive picks according to parameters that depend on the weft thread characteristics, such as its cross-section, its shape, its thickness or its material. Such control of the applied torque and/or position/velocity results in control of the clamping force applied by the clamp. For adjusting the clamping force between picks, external parameters such as the number of picks per minute, the temperature or humidity in the workshop or parameters set manually by the weaver can also be taken into account.

When the weaving method according to the invention is carried out on ｃA weaving machine 2, the method developed in EP- ｃA-3121317 for distributing weft yarns into ｃA fabric can be used. However, this is not mandatory and the weaving loom of the invention allows for different weaving methods when using the rapier 20 of the invention.

For each pick-up the memory 84 stores weft parameters such as weft type, weft thickness, weft length, weft width, position of weft along the pull-in axis, coefficient of friction of weft with the jaws, etc.

Main ECU 82 determines the value or range of values of the gripping parameters for rapier head 206 based on the rapier position along pull-in axis Y20 and/or based on the weaving cycle. This value may be:

the angular position of jaws 322 and 324 when the clamp is closed on the weft thread at pick-up position P1,

the angular position of the claw when the rapier head pulls the weft thread 34 into the shed between positions P1 and P3,

the angular position of the claw when the gripper head reaches the release position P3;

-and so on.

The embedded ECU207 controls the continuous operation of the servomotor 208 in cooperation with the main ECU 82 which controls the drive 203 for moving the rapier 20 along the pull-in axis Y20 and the jacquard machine 6 for forming the shed set by the program P selected for weaving. The control units 82 and 207 continuously exchange information via data lines or a bus 226. Further, the ECU207 may optionally communicate with a library to store data and analyze the data, establish statistical information, and identify any deviations during the weaving process.

In a second embodiment of the invention, shown in fig. 10, elements of the rapier that are similar to elements of the first embodiment have the same reference numerals and work in the same way. Hereinafter, only the points different from the first embodiment will be described in detail.

In this second embodiment, the two jaws 322 and 324 of the gripper are hinged along a common axis a320 with respect to the rapier head frame represented by shell 294. In this embodiment, the common axis a320 serves as the axes a322 and a324 (which overlap here) of the first embodiment. The two jaws are not guided along the axis a320 over the entire width of their slide bearing, but each jaw is guided by half of the slide bearing, which in this embodiment is common to both jaws.

As in the first embodiment, the cam shaft 278 moves parallel to the longitudinal axis a20 and engages in the cam slot 328, which allows pivotal movement of the guide pawls 322 and 324 about the common axis a 320.

In the representation of fig. 11, which applies to both embodiments, it is assumed that at time t₀Starts the movement of the rapier for moving its head 206 from the withdrawal position P2 to the pick-up position P1. During the first phase Φ 1, the rapier 20 is moved along the pull-in axis in the forward direction towards the pick-up position P1. The clamp 320 is kept closed so as not to interfere with the shed and the opening angle theta of the jaws 322 and 324 is set to zero. In the configuration of fig. 8, the value of the opening angle θ is set to zero. The servomotor 208 applies no torque. In other words, the motor torque T_motEqual to zero.

When the head of the rapier is at the moment t₁Is about to reach the pick-up position P1, the jaws start to open until the opening angle theta of the gripper 320 reaches a given maximum value theta_MSaid maximum value θ_MAt time t when the rapier is at the pick-up position P1₂And (c) occurs. At time t₁And t₂In between, the torque applied by the motor increases rapidly and then remains at a constant value T_m1And then decreases back to zero. When the jaws are in the fully open position, at time t₂And t₃Meanwhile, the electric motor 208 does not apply torque. Opening of the jaw at time t₁And t₃In between the second phase Φ 2.

At time t₃At this point, the third stage Φ 3 begins, at which the gripper 20 captures the weft yarn 34. To this end, the opening angle θ between jaws 322 and 324 is reduced to an intermediate value θ_iAt time t₄Reaches said intermediate value. In order to change the angle theta from the value theta_MReduced to a value theta_iTorque applied by servomotor 208Moment at time t₃And t₄Becomes negative and takes a second value T_m2. By negative, it is meant that the edge is in line with the torque T_m1Applying torque T in opposite directions_m2. In other words, the servomotor 208 actuates the gripper 20 in opposition by rotating in one direction and in the opposite direction as indicated by arrows R1 and R2. At time t₄Where the clamp is closed around the weft thread 34, where it is equal to the value theta_iIs strictly greater than zero so as not to cut or damage the weft yarn. Angle theta_iIs one of the setting parameters that the embedded ECU207 provides to the electric motor 208 and controls via the encoder 210. From time t₄Starting until another time t₅Angle theta is maintained at value theta_iAnd the torque applied by the servomotor 208 remains at zero and at time t₃And t₄Highest absolute value T applied in between_m2An intermediate value T between_mi. The non-zero torque T_miIt is necessary to keep the weft thread 34 clamped between the claw edges 322a and 324a during the pull-in movement between the positions P1 and P3. During this pulling-in movement, the clamp 320 must overcome the friction of the weft thread 34 in the devices 28 and 30, which tends to block the weft thread in the direction opposite to the pulling-in direction.

At time t₅At this point, the rapier 20 starts to open the gripper 320 so that the angle θ is at the time t₆Until time t₇To retrieve the maximum value theta_M. At time t₅And t₇In this fourth phase Φ 4 which takes place in between, the weft thread 34 is released in the release position P3 and the servomotor 208 follows along with the time t₁And t₂In the same direction therebetween applies a torque T_m1To open the clamp. At time t₆And t₇In between, the clamp 320 remains open, the angle θ is unchanged and no torque is applied.

At time t₇Is started and at time t₈In a fifth phase Φ 5 of end, the clamp is closed again by making the value of the angle θ zero, which passes along with the instant t₃And t₄In the same direction as the other direction. Then theThe torque and angle θ remain constant until the process starts again at the withdrawal position P2 when the rapier reaches the withdrawal position P2.

For example, assuming that the angular orientation of the output shaft 208a about the axis a208 represents the angle θ, a geometric parameter representing the opening of the clamp 320, i.e., the angle θ, is measured by the electric motor during at least the third phase Φ 3. Therefore, if the angle θ is at t₄And t₅In the torque T_miIs reduced by more than a given limit, for example 20%, it can be assumed that position P is present₁And the rapier has lost the weft yarn between P3.

In practice, when the angle theta is changed from the value theta_MWhen the reduction to the zero value moves the clamp back towards its closed configuration, the geometric parameter representative of the opening of the clamp 320 is measured by the electric motor at least during the fifth phase Φ 5. This allows checking whether the weft thread has been released correctly at position P3.

In particular, the angle θ measured during phase Φ 3 may be compared with the angle θ measured during phase Φ 5, which allows checking whether phase Φ 4 has been correctly implemented at the right position P3 along the pull-in axis Y20. In particular, it is determined whether these values are the same or different. By identical, it is meant that these values differ by less than 5%. If these values are different, the process is considered to be operating normally. If these values are the same, the process is considered defective and an alarm is triggered.

The value of the angle theta measured during phase phi 5 may also be compared with a previously preset threshold value theta_TA comparison is made. The threshold value theta preset previously may be determined according to the thickness of the weft yarn_TThe thickness of the weft thread can be provided manually or by the program P. Alternatively, the previously preset threshold value θ can be determined by a calibration step carried out at the beginning of the weaving process with the current weft thread_T。

The value of the angle theta measured during phase phi 5 is related to a threshold value theta_TDuring the comparison step therebetween, it is determined whether the values are the same. By identical, it is meant that the values differ by less than 5% of the total weight of the composition. If these values are the same, the process is considered to be operating normally. If these values are different, the process is considered to be defective and an alarm is triggered.

In addition, assume motor torque T_motRepresenting the clamping force, a parameter representing the clamping force exerted by the clamp 320, i.e. the motor torque T delivered by the motor 208, is measured by the torque sensor 212 during at least the third phase Φ 3 and the fifth phase Φ 5_mot。

Will be at time t₄And t₅Measured motor torque T in between_motIs equal to T_miFirst preset threshold value T_TA comparison is made. The threshold value T_TIt can also be determined according to the thickness of the weft yarn, which can be provided manually or by the program P. Alternatively, the preset threshold value T can be determined by a calibration step carried out at the beginning of the weaving process with the current weft thread_T。

Similarly, it will be at time t₈At the measured motor torque T_motAnd a second preset threshold T equal to 0_TA comparison is made.

In addition, it is also possible to compare two values of the motor torque measured during two different steps of the pull-in method.

Motor torque T measured during phases Φ 3 and Φ 5_motValue of (D) and threshold value T_TDuring the comparison step therebetween, it is determined whether the values are the same. By identical, it is meant that these values differ by less than 5%. If these values are the same, the process is considered to be operating normally. If these values are different, the process is considered to be defective and an alarm is triggered.

In addition, it is also possible to compare two values of the motor torque measured during two different steps of the pull-in method.

When using the threshold value theta_TOr T_TThe threshold value is stored in the main ECU 82 of the loom. The measured geometric parameter representative of the opening of the clamp or the measured parameter representative of the clamping force is stored within the main ECU 82, in particular in the memory 84.

Preferably, the measured parameter θ or T_motCorresponding to a threshold value theta_TOr T_TThe comparison between takes place within the main ECU 82. Similarly, the parameter θ or T measured at two different steps_motA comparison between the values of (a) and (b) also occurs in the main ECU 82 in order to detect an abnormal gap. If the result of the comparison meets the criterion for stopping the loom, the main ECU 82 triggers a signal.

Alternatively, the embedded controller ECU207 of the rapier 20 stores successive measured values, different threshold values, compares said successive values with each other or with said threshold values, and/or triggers a signal if the result of the comparison meets the criterion of stopping the loom.

Preferably, as mentioned above, the parameter representing the clamping force, i.e. the motor torque T, is measured via a physical value, preferably an instantaneous value of the current through the electric motor 208_motThe physical value is proportional to the torque applied to the clamp by the servomotor.

Furthermore, the opening of the gripper and/or the torque transmitted by the servomotor can be monitored and/or stored during multiple picks, so that deviations of the process can be controlled and a history data table can be built and stored in a local file. For example, monitoring the opening of clamp 320 and/or the torque transmitted by servo motor 208 also allows monitoring the accumulation of debris (such as dust in rapier head 206), monitoring the wear of clamp 320, which allows detecting drift of the system and scheduling appropriate maintenance operations.

The current weft thread to be pulled in and released in the shed is taken into account and the angular position of the rotor, the applied torque and the moment in pick-up are adjusted partly or completely according to the selected program P. Moreover, certain modifications may be made to the rapier, the loom and the method of the present invention, as described below.

The continuity of the phases Φ 1 through Φ 5 demonstrates that the servomotor 208 and associated motion conversion mechanisms 260 through 312 allow precise control of the fixture 320 and even detection of undesirable conditions by controlling the angular position of the rotor of the servomotor 208 and/or the torque applied by the servomotor. An undesired situation is detected when the result of measuring the angular position of the rotor and/or the torque applied by the servomotor has not reached a threshold value, which is set before the weaving operation or preferably by measuring the angular position of the rotor and/or the torque applied by the servomotor in a previous step. An undesirable condition is detected when the result of measuring the angular position of the rotor and/or the torque applied by the servomotor does not vary by more than a given relative limit.

Furthermore, the opening of the gripper 320 corresponding to the angle θ and/or the torque T transmitted by the servomotor 208 is measured_motAt the different steps of pulling in the weft thread in order to verify whether one or more different steps of picking are carried out correctly.

According to an embodiment of the invention, not shown, one of the jaws of the clamp may be fixed, the other being guided by a slide, as explained above for the two jaws of the first and second embodiments. Alternatively, the jaws may be asymmetrical.

The design of the slider may be different from that shown in the drawings and another type of mechanical member may be used to convert the translational movement of the slider into angular movement of one or more jaws.

Inside the rotary bearing formed by the sleeve 310 in the bore 310, other types of bearings, in particular high precision linear bearings, can be considered.

Alternatively, plates 262 and 264 may be formed as one piece with nut 266. In such a case, the linear arms of the nut used in place of plates 262 and 264 may have extensions oriented toward longitudinal axis 420 that are configured for interacting with cam slots 328 of jaws 322 and 324. In such a case, it is not necessary to use a camshaft and the driven member is formed by these extensions, as in the first two embodiments.

Instead of having a cam shaft mounted on the plate and a cam groove drilled in the pawl, a cam groove on the plate and a cam shaft on the pawl may be used.

The structure of the motion conversion mechanism may be different from that shown in the drawings. For example, the motion conversion mechanism may extend on only one side of the longitudinal axis. In other words, there may be only one plate 262 or 264.

In the depicted example, the driven member formed by the cam shaft 268 may take another form, such as a cylinder, pin, cam, or roller.

In an alternative embodiment, the jaws may move translationally relative to each other rather than rotationally.

The rotary encoder 210 may be optical, magnetic, or mechanical. In the alternative, the rotary encoder 210 may also be an absolute encoder, although it is relatively bulky.

Instead of using the remote power supply 224 and remote control unit 82, all of these parts can be embedded in the rapier along with the control unit 207 and servomotor 208 so that the rapier can be completely autonomous within the shuttle opening.

The rapier may comprise an embedded energy storage capacitor. Such capacitors can be loaded during the rapier motion, either at a specific location, or by converting motion energy, light or temperature into electrical energy.

Instead of data communication via a wire or a bus, data communication may be performed in a wireless manner.

According to an option of the present invention, not shown, the servomotor 208 can be electrically isolated from the rapier body 204 in order to avoid electrostatic problems.

Instead of a brushless DC servomotor, the electric motor 208 may be a conventional DC motor or an AC motor.

Different control options and control architectures may be implemented with the present invention. For example, in the alternative, the ECU207 may be located outside the rapier head, particularly at a remote location in the loom.

The invention is compatible with the use of two stacked active rapiers.

The invention can also be used in a rapier gripper (marker rapier) cooperating with a rapier gripper (giver rapier) and in a rapier gripper cooperating with a rapier gripper.

The jaws, in particular their edges 322a and 324a, may have their surfaces coated with rubber, aluminum or steel. Alternatively or additionally, the edges are arcuate or beveled.

The cam slot 328 may be located forward of the axis of rotation of the cam, as is the cam slot 328 with respect to axes a320, a322, and a324 in the example of the drawing, but the cam slot and associated camshaft may also be located rearward of these axes.

The alternate geometric definition of the cam slot allows for varying the stroke, dynamics of the jaw movement and the strength of the force applied to the weft yarn by the clamp.

The invention is also applicable to ｃA rapier head with magnetic guiding means cooperating with the reed 23 of the weaving machine 2 as disclosed in EP- ｃA-2829646.

Regardless of the embodiments and variations contemplated above, the present invention utilizes a servo driven gripper 320 and provides at least the following benefits:

it allows to reach any arbitrary position of the clamp at any speed and torque within the limits of the output capacity of the electric motor.

Different closing positions can be defined for catching different weft threads.

It allows reaching any angular position for gripping the yarn.

It allows to adjust the clamping force of the jaws based on the weft material and to fix the angular position for clamping between picks.

It provides two parallel gripping edges to effectively catch the weft yarn.

It allows to adjust the closing movement of the jaws by adjusting the torque transmitted by the servomotor while taking into account the friction of the weft thread travelling in the shed.

It allows to adjust the closing movement and position of the jaws according to the conditions of tensioning/braking of the weft thread in the weft thread selector or any feeding device.

It allows to check at the pick-up location whether weft material is present by measuring the torque transmitted by the servomotor in the vicinity of the pick-up location.

It allows to check the thickness of the weft yarn/yarn count by detecting the angular position of the jaws when leaving the pick-up position.

It allows, for example, by verifying the torque applied in phase Φ 3 at time t₄And t₅Does not exceed 20% without checking that the yarn is not lost between the pick-up position and the release position.

It allows to check whether the weft thread has been correctly released at the release position P3 by a continuous opening/closing movement of the jaws and by checking whether the closed position corresponds to a zero value of the angle θ.

It also allows to determine whether the clamp is empty by implementing a small movement of the jaws along the set position for a given signal of the weft yarn. If the clamp is not empty, the sensed position will remain within a given range around the set position.

It allows to determine the length of the weft yarn unwound. Once the clamp is empty, the control unit 207 may detect a successful release. Using information about the cutting time, the pull-in time and the rapier speed, the controller correlates the available data to determine the length of weft yarn that has been captured, pulled in, cut and released into the shed.

It allows to check the position of weft yarns in small and inaccessible sheds.

No spring is required to close the clamp. Its motion is precisely controlled.

The embodiments considered above and alternative embodiments can be combined to create new embodiments of the invention within the scope of the appended claims.