阅读说明：本技术 一种管道清孔器及使用方法 (Pipeline hole cleaner and using method ) 是由 刘培江 丛森 陶峰峰 于 2021-06-11 设计创作，主要内容包括：本发明公开一种管道清孔器及使用方法,管道清孔器,包括控制器、绕线器组件和检孔、清孔组件；绕线器组件包括绕线器和缠绕在绕线器上的线团；检孔、清孔组件包括支架、第一驱动装置、行轮组件、第二驱动装置、螺旋钻杆和储土仓,行轮组件设置于支架上,第一驱动装置连接并驱动行轮组件前进/后退,螺旋钻杆设置于支架的前端,第二驱动装置连接并驱动螺旋钻杆,储土仓设置于支架的底部；线团一端连接支架、另一端连接控制器,控制器电信号连接第一驱动装置和第二驱动装置；本发明提供了一种携带便捷、成本低、操作方便的管道清孔器及使用方法。(The invention discloses a pipeline hole cleaner and a use method thereof, wherein the pipeline hole cleaner comprises a controller, a winder assembly, a hole inspection assembly and a hole cleaning assembly; the winder assembly comprises a winder and a coil wound on the winder; the hole detecting and cleaning assembly comprises a support, a first driving device, a travelling wheel assembly, a second driving device, a spiral drill rod and a soil storage bin, the travelling wheel assembly is arranged on the support, the first driving device is connected with and drives the travelling wheel assembly to move forward/backward, the spiral drill rod is arranged at the front end of the support, the second driving device is connected with and drives the spiral drill rod, and the soil storage bin is arranged at the bottom of the support; one end of the coil is connected with the bracket, the other end of the coil is connected with the controller, and the controller is in electric signal connection with the first driving device and the second driving device; the invention provides a pipeline hole cleaner which is convenient to carry, low in cost and convenient to operate and a using method thereof.)

1. A pipeline hole cleaner is characterized by comprising a controller, a winder assembly, a hole inspection assembly and a hole cleaning assembly;

the winder assembly comprises a winder and a coil wound on the winder;

the hole detecting and cleaning assembly comprises a support, a first driving device, a travelling wheel assembly, a second driving device, an auger stem and a soil storage bin, the travelling wheel assembly is arranged on the support, the first driving device is connected with and drives the travelling wheel assembly to move forward/backward, the auger stem is arranged at the front end of the support, the second driving device is connected with and drives the auger stem, and the soil storage bin is arranged at the bottom of the support;

one end of the coil is connected with the support, the other end of the coil is connected with the controller, and the controller is in electric signal connection with the first driving device and the second driving device.

2. The pipe cleaner of claim 1, wherein the rack includes 2 horizontally parallel screws and a driven wheel, the driven wheel being disposed at a distal end of the screws.

3. The pipe cleaner of claim 1, wherein the travelling wheel assembly comprises a first drive gear, a second drive gear, a worm gear, a third drive gear, a drive wheel; the first transmission gear is connected with a driving shaft of the first driving device, the second transmission gear is meshed with the first transmission gear in a tooth form, the worm gear is inserted in the middle of the second transmission gear, the third transmission gears are arranged at two ends of the worm gear, and the driving wheel is arranged on a connecting rod connected with 2 third transmission gears in the horizontal direction.

4. The pipe cleaner of claim 1, further comprising a camera disposed at a forward end of the cradle.

5. A pipe cleaner according to claim 1, wherein the coil is a graduated cable.

6. The pipe cleaner of claim 1, further comprising a horn disposed on the cradle.

7. The pipe cleaner of claim 1, wherein the first drive and the second drive each comprise a motor.

8. The pipe cleaner according to claim 2, further comprising a C-shaped aluminum alloy groove, a threaded hole plate, a bolt and a fixed arc, wherein the threaded hole plate is arranged at an opening of the C-shaped aluminum alloy groove, the fixed arc is arranged in the C-shaped aluminum alloy groove, the bolt is inserted into the threaded hole of the threaded hole plate, the tail end of the bolt is connected with the fixed arc, and the screw can be clamped in the fixed arc.

9. A method of using a pipe cleaner according to any one of claims 1 to 8, characterised by the steps of:

s1, the controller controls the first driving device to start, the first driving device rotates to drive the first transmission gear to rotate, then the second transmission gear is driven, the worm and gear transmission shaft is driven, the third transmission gear is driven to be transmitted to the driving wheel, and the pipeline hole cleaner is enabled to walk in the pipeline;

s2, observing the situation in the pipe through a camera in the walking process, if the blockage in the pipe is found, controlling a second driving device to start by a controller, driving a spiral drill rod to drill and clear the hole by the second driving device, shoveling soil and sundries in the pipeline into a soil storage bin with an open front end through a pipeline hole cleaner, and finally transporting the soil and the sundries out of the pipeline, wherein the soil and the sundries in the pipeline can be drilled and transported out for multiple times if the sundries in the pipeline are more;

and S3, after the hole inspection and hole cleaning are finished, the controller controls the first driving device to withdraw the hole cleaner.

10. The method of using a pipe cleaner according to claim 9, further comprising the steps of: if the sundries in the pipe are too much observed through the camera in the hole cleaning process and the drilling operation cannot be implemented through the spiral drill rod, the clogging distance is measured through a cable with scales or the specific position of the blockage is measured through horn sound auxiliary positioning, and then the hole is opened and cleaned on the ground.

Technical Field

The invention relates to the technical field of pipeline cleaning, in particular to a pipeline hole cleaner and a using method thereof.

Background

Electric power pipeline spreads all over the town road pipe network, and the pipeline wiring untimely causes silt up in the pipeline stifled, and downthehole hole inspection and clear hole become present comparatively awkward affairs, and the clear hole of present traditional pipeline inspection mainly relies on the threading apparatus to go on, but the threading apparatus carries inconveniently, and the clear hole operation of examining the hole relies on the manual work completely, wastes time and energy, and the aspect of comparatively advanced hole robot construction efficiency of examining has showing the improvement, but the cost is expensive, and construction cost is high, and does not possess clear hole function.

Chinese patent publication No. CN111412342A discloses a pipeline inspection robot, which includes: a vehicle body; the driving mechanism is arranged on the vehicle body and used for driving the vehicle body; and the camera shooting mechanism is arranged on the vehicle body and comprises a first camera shooting device, a plurality of second camera shooting devices and a cloud platform, wherein the first camera shooting device is arranged at the end part of the cloud platform, and the second camera shooting devices are arranged at the periphery of the cloud platform and are uniformly distributed on the circumference of the cloud platform as the center. A pipeline detection method comprises the following steps: placing a pipeline detection robot in a pipeline to be detected; the pipeline detection robot is controlled to move and shoot at the same time, the first camera shooting device shoots images in front of the pipeline when the pipeline detection robot moves, and the plurality of second camera shooting devices shoot images of all visual angles of the inner wall of the pipeline; and processing the image to judge the state of the pipeline damage and the gap. The pipeline robot and the pipeline detection method can carry out shooting detection in the pipeline in all directions, and improve efficiency and accuracy.

However, the traditional threading apparatus and the traditional hole inspection robot have the problems of inconvenient carrying, low degree of mechanization, time and labor waste, high price and the like in the hole inspection and cleaning construction operation of pipelines.

Disclosure of Invention

The invention provides a pipeline hole cleaner which is convenient to carry, low in cost and convenient to operate and a using method thereof.

To achieve the purpose, the invention provides the following technical scheme:

in a first aspect of the invention, the invention provides a pipeline hole cleaner, which comprises a controller, a winder assembly, a hole inspection assembly and a hole cleaning assembly;

the winder assembly comprises a winder and a coil wound on the winder;

the hole detecting and cleaning assembly comprises a support, a first driving device, a travelling wheel assembly, a second driving device, an auger stem and a soil storage bin, the travelling wheel assembly is arranged on the support, the first driving device is connected with and drives the travelling wheel assembly to move forward/backward, the auger stem is arranged at the front end of the support, the second driving device is connected with and drives the auger stem, and the soil storage bin is arranged at the bottom of the support;

one end of the coil is connected with the support, the other end of the coil is connected with the controller, and the controller is in electric signal connection with the first driving device and the second driving device.

Preferably, the support comprises 2 screws and a driven wheel which are arranged in parallel in the horizontal direction, and the driven wheel is arranged at the tail end of the screw.

Preferably, the travelling wheel assembly comprises a first transmission gear, a second transmission gear, a worm wheel and worm, a third transmission gear and a driving wheel; the first transmission gear is connected with a driving shaft of the first driving device, the second transmission gear is meshed with the first transmission gear in a tooth form, the worm gear is inserted in the middle of the second transmission gear, the third transmission gears are arranged at two ends of the worm gear, and the driving wheel is arranged on a connecting rod connected with 2 third transmission gears in the horizontal direction.

Preferably, still include the camera, the camera set up in the front end of support.

Preferably, the clew is a graduated cable.

Preferably, the device further comprises a loudspeaker, and the loudspeaker is arranged on the bracket.

Preferably, the first drive means and the second drive means each comprise a motor.

Preferably, still include C type aluminum alloy groove, screw orifice plate, bolt, fixed nock, the screw orifice plate set up in the opening part in C type aluminum alloy groove, fixed nock set up in C type aluminum alloy inslot, the bolt inserts in the screw orifice of screw orifice plate, just the end-to-end connection of bolt fixed nock, but the screw rod joint is in fixed nock.

In a second aspect of the invention, a method for using a pipe cleaner is provided, which comprises the following steps:

s1, the controller controls the first driving device to start, the first driving device rotates to drive the first transmission gear to rotate, then the second transmission gear is driven, the worm and gear transmission shaft is driven, the third transmission gear is driven to be transmitted to the driving wheel, and the pipeline hole cleaner is enabled to walk in the pipeline;

s2, observing the situation in the pipe through a camera in the walking process, if the blockage in the pipe is found, controlling a second driving device to start by a controller, driving a spiral drill rod to drill and clear the hole by the second driving device, shoveling soil and sundries in the pipeline into a soil storage bin with an open front end through a pipeline hole cleaner, and finally transporting the soil and the sundries out of the pipeline, wherein the soil and the sundries in the pipeline can be drilled and transported out for multiple times if the sundries in the pipeline are more;

and S3, after the hole inspection and hole cleaning are finished, the controller controls the first driving device to withdraw the hole cleaner.

Preferably, the method further comprises the following steps: if the sundries in the pipe are too much observed through the camera in the hole cleaning process and the drilling operation cannot be implemented through the spiral drill rod, the clogging distance is measured through a cable with scales or the specific position of the blockage is measured through horn sound auxiliary positioning, and then the hole is opened and cleaned on the ground.

Compared with the prior art, the invention has the beneficial effects and remarkable progresses that:

1. the mechanical degree is high, the hole inspection and cleaning operation can be carried out by freely penetrating through a narrow pipeline, and the operation is convenient;

2. the pipeline inspection hole and the pipeline cleaning function are integrated, visual operation is achieved, the pipeline is positioned by listening, and measurement and positioning are achieved. Can deal with the problem of pipeline clogging under different conditions.

3. The hole inspection device is flexible to use, simple and understandable, and can achieve the purpose of hole inspection according to the size of the pipe diameter adjusting device in the construction process;

4. the device has wide application range, is suitable for most small-sized pipeline hole inspection and cleaning operations, and can also be used for pipeline endoscopic inspection on large-sized pipelines.

5. And the engineering construction cost is greatly saved.

Drawings

To more clearly illustrate the technical solution of the present invention, the drawings required for the embodiment of the present invention will be briefly described below.

It should be apparent that the drawings in the following description are only drawings of some embodiments of the invention, and that other drawings can be obtained by those skilled in the art without inventive exercise, and the other drawings also belong to the drawings required by the embodiments of the invention.

FIG. 1 is a schematic structural diagram of a pipe cleaner according to an embodiment of the present invention;

FIG. 2 is a bottom view of a partial structure of a pipe cleaner according to an embodiment of the present invention;

FIG. 3 is a schematic front view of a partial structure of a pipe cleaner according to an embodiment of the present invention;

FIG. 4 is a sectional view taken along section A-A of a pipe cleaner in accordance with an embodiment of the present invention;

FIG. 5 is a sectional view of a section B-B of a pipe cleaner in accordance with an embodiment of the present invention;

FIG. 6 is an enlarged view of a portion of the structure of a pipe cleaner in accordance with an embodiment of the present invention;

in the figure, the device comprises a controller 1, a controller 2, a cable with scales 3, a winder 4, cable jacks A and 5, cable jacks B and 6, screws 7, a first motor 8, a first transmission gear 9, a second transmission gear 10, a worm gear 11, a third transmission gear 12, a driving wheel 13, a camera 14, a second motor 15, a spiral drill rod 16, a protective cover 17, a soil storage bin 18, a U-shaped fixing frame 19, a C-shaped aluminum alloy groove 20, driven travelling wheels 21, a horn 22 and a connecting shaft.

Detailed Description

In order to make the objects, technical solutions, advantageous effects and significant progress of the embodiments of the present invention clearer and more complete, the technical solutions in the embodiments of the present invention will be described below with reference to the drawings provided in the embodiments of the present invention.

It is to be understood that all of the described embodiments are merely some, and not all, embodiments of the invention; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It is to be understood that:

in the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are to be understood broadly, and for example, may be fixedly connected, detachably connected, movably connected, or integrated; either directly or indirectly through intervening media, intangible signal, or even optical, communication between two elements, or an interaction between two elements, unless expressly limited otherwise.

The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

It should be further noted that the following embodiments may be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments.

The technical means of the present invention will be described in detail below with specific examples.

As shown in fig. 1-6, a pipeline hole cleaner is shown, which comprises a controller 1, a cable 2 with scales, a winder 3, a cable jack a4, a cable jack B5, a screw rod 6, a first motor 7, a first transmission gear 8, a second transmission gear 9, a worm gear 10, a third transmission gear 11, a driving wheel 12, a camera 13, a second motor 14, a auger stem 15, a protective cover 16, a soil storage bin 17, a U-shaped fixing frame 18, a C-shaped aluminum alloy groove 19, a driven wheel 20, a horn 21 and a connecting shaft 22. The winder assembly comprises a winder 3 and a graduated cable 2 wound on the winder 3; examine the hole, clear hole subassembly includes the support, first motor 7, go round subassembly, second motor 8, auger stem 15, storage soil bin 17, camera 13, loudspeaker 21, goes round the subassembly and sets up on the support, and first motor 7 is connected and is driven and go round subassembly and go forward/retreat, and auger stem 15 sets up in the front end of support, and second motor 14 is connected and is driven auger stem 15, stores up soil bin 17 and sets up in the bottom of support, and camera 13 sets up in the front end of support. The horn 21 is disposed on the bracket. One end of the cable 2 with the scales is connected with the bracket through a cable jack B5, the other end of the cable is connected with the controller 1 through a cable jack A4, and the controller 1 is in electric signal connection with the first motor 7 and the second motor 8. In this embodiment, the bracket includes 2 screws 6 arranged in parallel in the horizontal direction and a driven pulley 20, and the driven pulley 20 is disposed at the end of the screw 6. The travelling wheel assembly comprises a first transmission gear 8, a second transmission gear 9, a worm gear 10, a third transmission gear 11 and a driving wheel 12; the first transmission gear 8 is connected with a driving shaft of the first motor 7, 2 second transmission gears 9 are arranged on the left side and the right side of the first transmission gear 8 and meshed with the first transmission gear 8 in a tooth form, 2 worm gears 10 are also arranged and inserted in the middle of the second transmission gears 9, the third transmission gears 11 are arranged at two ends of the worm gears 10, and the driving wheel 12 is arranged on a connecting rod connected with the 2 third transmission gears 11 in the horizontal direction. Still include C type aluminum alloy groove 19, screw hole board, bolt, fixed arc mouth, the screw hole board sets up in C type aluminum alloy groove 19's opening part, and fixed arc mouth sets up in C type aluminum alloy groove 19, and the bolt inserts the screw hole of screw hole board, and the end-to-end connection fixed arc mouth of bolt, but screw rod 6 joint is in fixed arc mouth.

In this embodiment, the screw 6 is a galvanized screw with a nominal diameter of 10mm, the driving wheel 12 is a rubber wheel with a diameter of 30mm and a width of 20mm, and is screwed in a C-shaped aluminum alloy groove 19 with a length of 50mm and a thickness of 10mm in cooperation with a U-shaped wheel frame, and the connecting shaft 22 is a hollow aluminum alloy tube with a diameter of 500mm and a thickness of 30 mm.

In this embodiment, the first motor 7 is a speed reduction motor with a diameter of 500mm and a power of 200W, the first transmission gear 8 is a steel gear with a diameter of 30mm, the second transmission gear 9 is a steel gear with a diameter of 30mm, the worm gear 10 is a worm gear with a length of 400mm and a diameter of 15mm, and the driving wheel 12 is a rubber wheel with a diameter of 40mm and a U-shaped wheel carrier.

In this embodiment, the camera 13 is a high-definition camera with pixels 200W and lighting, and the horn 21 is a low-frequency horn with a diameter of 40 mm.

The hole cleaner will be further described in connection with the method of use of the hole cleaner of the present invention.

The use method of the pipeline cleaner comprises the following steps:

step one, taking out the winder 3, inserting one end of the cable 2 with the scales into a cable jack A4 in the controller 1, and inserting the other end of the cable 2 with the scales into a cable jack B5, and screwing the cable jack B5 tightly to prevent the cable from falling off. The size of the winder 3 is 300mm multiplied by 400mm, and the cable 2 with the scales is a multi-core cable with the diameter of 15 mm;

adjusting a screw rod 6, adjusting the hole checking and cleaning assembly to be suitable for the size of the pipeline, placing the hole checking and cleaning assembly into the opening of the pipeline, opening a walking button in the controller 1 and continuously pressing an advancing button, wherein the hole checking and cleaning assembly drives a first transmission gear A8 through the rotation of a first motor 7, then drives a second transmission gear 9, then drives a worm gear 10, then drives a third transmission gear 11 and transmits the third transmission gear to a driving wheel 12, so that the hole checking and cleaning device walks in the pipeline;

thirdly, observing the conditions in the pipe through the camera 13 in the walking process, if the blockage in the pipe is found, opening a drilling button in the controller 1 to enable the second motor B14 to rotate, driving the auger stem 6 to carry out drilling and hole cleaning operation, shoveling soil and sundries in the pipeline into the soil storage bin 17 with an open front end through the advancing device, and finally transporting out the pipeline, wherein if the sundries in the pipeline are more, the soil and the sundries can be drilled and transported out for multiple times;

step four, returning the hole checking and hole cleaning assembly by continuously pressing a back button in the controller 1 after hole checking and hole cleaning are finished;

and step five, if the camera 13 is used for observing that the sundries in the pipe are too much and the drilling operation cannot be implemented through the spiral drill rod 15 in the hole cleaning process, measuring the clogging distance through the cable 2 with scales or measuring the specific position of the blockage through the loudspeaker sound auxiliary positioning, and then opening and cleaning the hole on the ground.

During the description of the above description:

the description of the terms "this embodiment," "an embodiment of the invention," "as shown at … …," "further improved technical solution," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention; in this specification, the schematic representations of the terms used above are not necessarily for the same embodiment or example, and the particular features, structures, materials, or characteristics described, etc., may be combined or brought together in any suitable manner in any one or more embodiments or examples; furthermore, those of ordinary skill in the art may combine or combine features of different embodiments or examples and features of different embodiments or examples described in this specification without undue conflict.

Finally, it should be noted that:

the above embodiments are only used for illustrating the technical solution of the present invention, and not for limiting the same;

although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that various changes and modifications may be made, and equivalents may be substituted for elements thereof without departing from the scope of the embodiments of the present invention.