Composite laminated bamboo lumber using trapezoidal bamboo chips as raw materials and production method thereof

文档序号:1913816 发布日期:2021-12-03 浏览:20次 中文

阅读说明:本技术 一种以梯形竹片为原料的复合层竹集材及其生产方法 (Composite laminated bamboo lumber using trapezoidal bamboo chips as raw materials and production method thereof ) 是由 钟元桂 钟元飞 钟泽檍 于 2021-09-27 设计创作,主要内容包括:一种以梯形竹片为原料的复合层竹集材,包括若干块相互连接的竹片层板,所述竹片层板由若干片梯形竹片平卧平铺、且相邻梯形竹片头尾相接地拼接组合而成,所述梯形竹片为采用原竹进行剖开后沿其长度方向分切成同一厚度的竹片,且竹片的沿其长度方向的剖面为梯形。该复合层竹集材,通过相邻梯形竹片头尾相接平卧平铺的组合方式,提高对竹木的利用率;且由于每一层竹片层板的纹理与相邻层的竹片层板不是垂直重叠,而是以斜纹理叠合,使复合层竹集材的受力点不集中,其横向拉力显著增强,不易开裂、不易变形,进而提高其整体的受力强度。(The utility model provides an use compound layer bamboo collection material of trapezoidal bamboo chip as raw materials, includes a plurality of interconnect's bamboo chip plywood, the bamboo chip plywood is laid flat by a plurality of trapezoidal bamboo chips, and adjacent trapezoidal bamboo chip head and the tail are mutually ground connection concatenation combination and are formed, trapezoidal bamboo chip is for adopting former bamboo to cut open the back and is cut into the bamboo chip of same thickness along its length direction branch, and the section of bamboo chip along its length direction is trapezoidal. The composite bamboo layer lumber improves the utilization rate of bamboo wood by a combined mode that adjacent trapezoidal bamboo chips are horizontally laid and tiled end to end; and because the texture of each layer of bamboo chip laminate is not vertically overlapped with the adjacent layer of bamboo chip laminate, but is overlapped by oblique textures, the stress points of the composite layer bamboo collection material are not concentrated, the transverse tension is obviously enhanced, the cracking and deformation are not easy to occur, and the integral stress strength is further improved.)

1. The utility model provides an use compound layer bamboo collection material (3) of trapezoidal bamboo chip (1) as raw materials, its characterized in that includes a plurality of interconnect's bamboo chip plywood (2), bamboo chip plywood (2) are laid flat by a plurality of trapezoidal bamboo chips (1) and are tiled, and adjacent trapezoidal bamboo chip (1) splice combination end to end forms, trapezoidal bamboo chip (1) is cut into the bamboo chip of same thickness along its length direction branch after adopting former bamboo to cut open, and the section of bamboo chip along its length direction is trapezoidal.

2. The composite laminated bamboo lumber (3) using trapezoidal bamboo chips (1) as a raw material according to claim 1, wherein the side surfaces of the trapezoidal bamboo chips (1) are vertical planes.

3. A composite laminated bamboo lumber (3) made of trapezoidal bamboo chips (1) as claimed in claim 1, wherein the side surfaces of the trapezoidal bamboo chips (1) are inclined planes, and the 2 opposite inclined planes of adjacent trapezoidal bamboo chips (1) are complementary.

4. A composite laminated bamboo lumber (3) made of trapezoidal bamboo chips (1) as claimed in claim 3, wherein the angle of inclination of at least one side of the head of the trapezoidal bamboo chip (1) is complementary to the angle of inclination of one or 2 sides of the tail thereof.

5. The composite laminated bamboo lumber (3) using trapezoidal bamboo chips (1) as raw materials according to claim 2 or 3, wherein the composite laminated bamboo lumber (3) is formed by vertically stacking and gluing bamboo chip veneers (2).

6. A composite laminated bamboo lumber (3) using trapezoidal bamboo chips (1) as raw material according to claim 2 or 3, wherein the composite laminated bamboo lumber (3) is formed by horizontally stacking and gluing adjacent bamboo chip laminates (2) in a staggered manner.

7. A method for producing a composite laminated bamboo lumber (3) made of trapezoidal bamboo chips (1) as set forth in any one of claims 1 to 6, comprising the steps of:

1) processing the trapezoidal bamboo chips (1);

2) processing the bamboo chip laminate (2): horizontally laying and flatly paving a plurality of trapezoidal bamboo chips (1) prepared in the step 1), and splicing and combining adjacent trapezoidal bamboo chips (1) end to end;

3) and (3) combining and forming the bamboo chip laminate (2): the bamboo chip laminates (2) are stacked and then combined and fixed by steel wires (15) or adhesives for forming.

8. The composite laminated bamboo lumber (3) using the trapezoidal bamboo chips (1) as the raw material according to claim 7, wherein the step 1) of processing the trapezoidal bamboo chips (1) comprises the following specific operations: splitting original bamboo into arc bamboo chips, beating bamboo partition joints in the lower surface, softening, modifying, flattening and drying to enable the upper surface and the lower surface of each bamboo chip to be trapezoidal, and planing and processing into trapezoidal bamboo chips (1) according to the thickness of the tail parts of the bamboo chips.

9. The composite laminated bamboo lumber (3) using trapezoidal bamboo chips (1) as raw materials according to claim 7, wherein the specific operations of stacking the bamboo chip laminates (2) in the step 3) are as follows: the bamboo chip laminates (2) are vertically stacked, and the trapezoidal bamboo chips (1) at the same horizontal position of the adjacent bamboo chip laminates (2) are arranged in opposite directions.

10. The composite laminated bamboo lumber (3) using trapezoidal bamboo chips (1) as raw materials according to claim 7, wherein the specific operations of stacking the bamboo chip laminates (2) in the step 3) are as follows: the bamboo chip laminates (2) are laid and stacked, and the length extension directions of the adjacent bamboo chip laminates (2) are mutually vertical.

Technical Field

The invention relates to the technical field of bamboo processing, in particular to a composite laminated bamboo lumber taking trapezoidal bamboo chips as raw materials and a powder making device consisting of the composite laminated bamboo lumber.

Background

The bamboo integrated material is also called bamboo furniture board, bamboo panel and bamboo veneer, is a square material and a board which are formed by gluing and pressing a sheet or a piece of bamboo strip, has excellent physical and mechanical properties, and has the advantages of small coefficient of water absorption expansion, no crack and no deformation.

China is the first big bamboo resource country in the world, the bamboo processing industry develops quickly, but the utilization rate of bamboo materials is low, and the utilization rate of the whole bamboo is less than 25% taking a bamboo floor as an example. The bamboo has the characteristics of rapid growth, short felling period and the like, and the hollow bamboo is processed into a novel composite material, so that the bamboo has a good application prospect. The existing bamboo recombination technology mainly comprises the following steps:

(1) rectangular recombination technology: the hollow bamboo is split into arc bamboo blanks, the bamboo blanks are processed into rectangular (or square) strips with certain specifications, and the bamboo strips are glued together to form the bamboo board or the bamboo square board. Its disadvantages and shortcomings are: the arc-shaped bamboo blank is cut into square strips, which causes the waste of a large amount of raw materials, and the general utilization rate is less than 30 percent.

(2) The original state recombination technology of the trapezoidal bamboo wood comprises the following steps: the hollow bamboo is processed into an arc-shaped bamboo blank, and then the arc-shaped bamboo blank is recombined and glued together by matching the inner arc with the outer arc to form a bamboo plate or a bamboo square material. Although the recombination efficiency is improved compared with the rectangular recombination, the following defects and shortcomings still exist: 1) the requirement on the splicing precision of the inner arc and the outer arc is high, and the processing difficulty is high; 2) the inner arc and the outer arc must be equal, the diameter requirement of the round bamboo is consistent, and the scale production is not facilitated.

The bamboo recombination technology has low utilization rate of raw bamboo, and the stress strength of the processed bamboo is weak, so that the demand of the market on high stress strength of bamboo collection materials is difficult to meet.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the invention overcomes the defects of the prior art, provides the composite laminated bamboo lumber taking the trapezoidal bamboo chips as the raw materials, which has simple structure and high stress strength and is convenient for large-scale production, and also discloses a production method of the composite laminated bamboo lumber taking the trapezoidal bamboo chips as the raw materials.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the utility model provides an use compound layer bamboo collection material of trapezoidal bamboo chip as raw materials, includes a plurality of interconnect's bamboo chip plywood, the bamboo chip plywood is laid flat by a plurality of trapezoidal bamboo chips, and adjacent trapezoidal bamboo chip head and the tail are mutually ground connection concatenation combination and are formed, trapezoidal bamboo chip is for adopting former bamboo to cut open the back and is cut into the bamboo chip of same thickness along its length direction branch, and the section of bamboo chip along its length direction is trapezoidal.

The diameters of the raw bamboos from the root (head) to the top (tail) can be gradually reduced, and the widths of the head and the tail of the bamboo chips after the bamboo chips are spread are different, so that when the bamboo chips are horizontally laid, the head and the tail of the adjacent bamboo chips are oppositely connected and combined and spliced, namely the tail of the second bamboo chip is connected with the head of the first bamboo chip in a side-by-side mode, and the width difference of the head and the tail of the raw bamboos can be balanced in the splicing mode of connecting the head and the tail of the bamboo chips, and because the texture of each layer of bamboo chip laminate is not vertically overlapped with the texture of the adjacent layer of bamboo chip laminate but is overlapped in an inclined texture mode, stress points of the composite layer bamboo aggregate are not concentrated, the transverse tension of the composite layer bamboo aggregate is obviously enhanced, the composite layer bamboo aggregate is not easy to crack and deform, and the integral stress strength of the composite layer bamboo aggregate is improved.

The side surface of the trapezoidal bamboo chip is a vertical plane.

The side of trapezoidal bamboo chip is the plane of slope, and adjacent trapezoidal bamboo chip relative 2 planes of slope are complementary, namely, trapezoidal bamboo chip head has the inclination of a side at least and its afterbody one or 2 side inclination complementary, the concatenation of adjacent trapezoidal bamboo chip head and the tail in turn of being convenient for.

The composite laminated bamboo lumber is formed by vertically stacking and gluing bamboo chip laminates.

The composite bamboo collection material is formed by horizontally stacking and gluing adjacent bamboo sheet laminates in a mutually staggered manner.

A production method of a composite layer bamboo lumber taking trapezoidal bamboo chips as raw materials comprises the following steps:

1) processing the trapezoidal bamboo chips: splitting original bamboo into arc bamboo chips, beating bamboo partition joints in the lower surface, softening, modifying, flattening and drying to make the upper and lower surfaces of the bamboo chips trapezoidal, and planing and processing into trapezoidal bamboo chips according to the thickness of the tail parts of the bamboo chips;

2) processing a bamboo chip laminate: horizontally laying and tiling a plurality of trapezoidal bamboo chips prepared in the step 1), and splicing and combining the heads and the tails of the adjacent trapezoidal bamboo chips in a grounding way;

3) and (3) combining and forming bamboo sheet laminates: the bamboo sheet laminates are stacked and then combined and fixed by steel wires or adhesives for forming.

The specific operation of stacking the bamboo sheet laminates in the step 3) is as follows: the bamboo chip laminates are vertically stacked, trapezoidal bamboo chips at the same horizontal position of the adjacent bamboo chip laminates are placed in opposite directions, if the front end faces of the trapezoidal bamboo chips at the bottoms of the bamboo chip laminates of the second layer correspond to the heads of the original bamboos, the front end faces of the trapezoidal bamboo chips at the bottoms of the bamboo chip laminates of the first layer and the third layer correspond to the tails of the original bamboos.

The specific operation of stacking the bamboo sheet laminates in the step 3) is as follows: the bamboo chip laminates are laid and stacked, and the length extension directions of the adjacent bamboo chip laminates are mutually vertical.

The composite layer bamboo lumber taking the trapezoidal bamboo chips as the raw materials has the advantages that:

the composite layer bamboo collection material is made of bamboo chip laminates formed by horizontally laying a plurality of trapezoidal bamboo chips and splicing and combining adjacent trapezoidal bamboo chips in a head-tail connection mode, the width difference of the head and tail parts of the original bamboo is reduced by the combined mode that the adjacent trapezoidal bamboo chips are horizontally laid in a head-tail connection mode, the utilization rate of bamboo is improved, and because the textures of each layer of bamboo chip laminate are not vertically overlapped with the adjacent layer of bamboo chip laminate but are overlapped in inclined textures, stress points of the composite layer bamboo collection material are not concentrated, the transverse tension of the composite layer bamboo collection material is obviously enhanced, the composite layer bamboo collection material is not prone to cracking and deformation, and further the integral stress strength of the composite layer bamboo collection material is improved.

The trapezoidal bamboo chips adopted by the composite bamboo lumber are characterized in that when the side faces of the trapezoidal bamboo chips are inclined planes, the opposite side faces are vertical planes, and the utilization rate of bamboo wood can be further improved. When the cross sections of the head and the tail of the trapezoidal bamboo chips are isosceles trapezoids, the consistency of the inclination of the side surfaces of the head and the tail is ensured, the splicing of the head and the tail of the adjacent trapezoidal bamboo chips after the head and the tail are exchanged is more convenient, the processing efficiency is improved,

drawings

FIG. 1 is a schematic view of a raw bamboo cut to form an arc-shaped bamboo sheet blank;

FIG. 2 is a three-dimensional structure view of trapezoidal bamboo chips of a composite laminated bamboo lumber in example 1, wherein the trapezoidal bamboo chips are used as raw materials;

FIG. 3 is a perspective view of a bamboo chip laminate of a composite laminated bamboo lumber in example 1, wherein trapezoidal bamboo chips are used as raw materials;

FIG. 4 is a schematic perspective view of a composite bamboo-layer assembled material made of trapezoidal bamboo chips in example 1;

FIG. 5 is a three-dimensional view of a trapezoidal bamboo chip of the composite bamboo assembly in example 2, wherein the trapezoidal bamboo chip is used as a raw material;

FIG. 6 is a perspective view of a bamboo chip laminate of a composite laminated bamboo lumber in example 2, wherein trapezoidal bamboo chips are used as raw materials;

fig. 7 is a schematic perspective view of a composite bamboo-layer assembled material made of trapezoidal bamboo chips in example 2.

In the figure: 1. the bamboo joint comprises trapezoidal bamboo chips, 11, the heads of the trapezoidal bamboo chips, 12, the tails of the trapezoidal bamboo chips, 13, the side faces of the bamboo chips, 14, the upper surfaces of the bamboo chips, 15 and steel wires; 2. a bamboo chip laminate; 3. and (4) collecting the bamboo materials of the composite layer.

Detailed Description

The invention is further explained with reference to the drawings and the embodiments.

Example 1

Referring to fig. 1-4, a composite layer bamboo lumber using trapezoidal bamboo chips as raw materials comprises a plurality of bamboo chip laminates 2 connected with each other, the bamboo chip laminates 2 are formed by horizontally laying and tiling a plurality of trapezoidal bamboo chips 1 and splicing and combining adjacent trapezoidal bamboo chips 1 end to end, the trapezoidal bamboo chips 1 are bamboo chips cut into the same thickness along the length direction after being split by adopting original bamboos, and the section of the bamboo chips along the length direction is trapezoidal, that is, the upper surfaces 14 of the trapezoidal bamboo chips 1 are trapezoidal.

The side surfaces 13 of the trapezoidal bamboo chips 1 are inclined planes, and the 2 opposite inclined planes of the adjacent trapezoidal bamboo chips 1 are complementary, namely, the cross sections of the head parts 11 and the tail parts 12 of the trapezoidal bamboo chips 1 are trapezoidal, and the side surfaces are quadrilateral. The inclination angle of at least one side 13 of the head 11 of the trapezoidal bamboo chips 1 is complementary with the inclination angle of one or 2 sides 13 of the tail 12 of the trapezoidal bamboo chips, so that the head and the tail of the adjacent trapezoidal bamboo chips 1 can be spliced alternately.

The composite bamboo laminated timber 3 is formed by mutually and horizontally overlapping and gluing adjacent bamboo chip laminated boards 2 in a staggered manner.

Referring to fig. 1, it can be known that the diameters of the raw bamboos are gradually reduced from the root (head 11) to the top (tail 12), and the widths of the head and the tail of the bamboo chips are different after the bamboo chips are spread, so that when the bamboo chips are horizontally spread, the head and the tail of the adjacent bamboo chips are oppositely connected and combined and spliced, that is, the tail 12 of the second raw bamboo chip and the head 11 of the first raw bamboo chip are connected side by side, and the width difference of the head and the tail 12 of the raw bamboo can be balanced by the splicing way of connecting the head and the tail of the bamboo chips, and because the texture of each layer of bamboo chip laminate 2 is not vertically overlapped with the adjacent layer of bamboo chip laminate 2, but is overlapped by oblique texture, the stress points of the composite layer bamboo collection material 3 are not concentrated, the transverse tension thereof is obviously enhanced, and the bamboo collection material is not easy to crack and deform, and the whole stress strength of the composite layer bamboo collection material is further improved.

A production method of a composite layer bamboo skids 3 taking trapezoidal bamboo chips 1 as raw materials comprises the following steps:

1) processing the trapezoidal bamboo chips 1: splitting original bamboos into arc-shaped bamboo chips, beating bamboo partition joints in the lower surface of the original bamboos, softening, modifying, flattening and drying to enable the upper surface and the lower surface of each bamboo chip to be trapezoidal, and planing and processing the bamboo chips into trapezoidal bamboo chips 1 according to the thickness of tail parts 12 of the bamboo chips;

2) processing the bamboo chip laminate 2: horizontally laying and flatly paving a plurality of trapezoidal bamboo chips 1 prepared in the step 1), and splicing and combining adjacent trapezoidal bamboo chips 1 in a head-to-tail connection manner;

3) and (3) combining and forming the bamboo chip laminate 2: and (3) stacking the bamboo chip laminates 2, and combining, fixing and molding by using an adhesive.

The specific operation of stacking the bamboo chip laminate 2 in the step 3) is as follows: the bamboo chip laminates 2 are laid and stacked, and the length extension directions of the adjacent bamboo chip laminates 2 are mutually vertical.

Example 2

Referring to fig. 5 to 7, the composite bamboo-layer assembled material using trapezoidal bamboo chips as raw materials in the embodiment includes a plurality of bamboo chip laminates 2 connected with each other, the bamboo chip laminates 2 are formed by horizontally laying and tiling a plurality of trapezoidal bamboo chips 1 and splicing and combining adjacent trapezoidal bamboo chips 1 end to end, and the trapezoidal bamboo chips 1 are bamboo chips cut into the same thickness along the length direction after being split by using original bamboos.

The side surface 13 of the trapezoidal bamboo chip 1 is a vertical plane.

The composite bamboo laminated timber 3 is formed by vertically stacking and gluing bamboo chip laminated plates 2.

A production method of a composite layer bamboo skids 3 taking trapezoidal bamboo chips 1 as raw materials comprises the following steps:

1) processing the trapezoidal bamboo chips 1: splitting original bamboos into arc-shaped bamboo chips, beating bamboo partition joints in the lower surface of the original bamboos, softening, modifying, flattening and drying to enable the upper surface and the lower surface of each bamboo chip to be trapezoidal, and planing and processing the bamboo chips into trapezoidal bamboo chips 1 according to the thickness of tail parts 12 of the bamboo chips;

2) processing the bamboo chip laminate 2: horizontally laying and tiling a plurality of trapezoidal bamboo chips 1 prepared in the step 1), splicing and combining adjacent trapezoidal bamboo chips 1 in a head-to-tail connection manner, and fixing the trapezoidal bamboo chips through steel wires 15 penetrating through the side surface 13;

3) and (3) combining and forming the bamboo chip laminate 2: and (3) stacking the bamboo chip laminates 2, and combining, fixing and molding by using an adhesive.

The specific operation of stacking the bamboo chip laminate 2 in the step 3) is as follows: the bamboo chip laminates 2 are vertically stacked, the trapezoidal bamboo chips 1 at the same horizontal position of the adjacent bamboo chip laminates 2 are placed in opposite directions, for example, the front end surfaces of the trapezoidal bamboo chips 1 at the bottoms of the bamboo chip laminates 2 at the second layer correspond to the head parts 11 of the original bamboos, and the front end surfaces of the trapezoidal bamboo chips 1 at the bottoms of the bamboo chip laminates 2 at the first layer and the third layer correspond to the tail parts 12 of the original bamboos.

In the composite bamboo layer gather material using the trapezoidal bamboo chips as the raw materials, for the purpose of quickly splicing the adjacent trapezoidal bamboo chips 1, the cross sections of the head and tail parts 12 of the trapezoidal bamboo chips 1 are isosceles trapezoids, the inclination angles of the two side surfaces 13 of the trapezoidal bamboo chips 1 are the same, and the technical characteristics are changed, so that the composite bamboo layer gather material can be understood and implemented by a person skilled in the art through character description, and therefore, the description of the drawings is not needed.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

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