阅读说明：本技术 一种无缝直充针织羽绒服面料的加工装置 (Seamless processing device for directly filling knitted down jacket fabric ) 是由 陈岩 吴昆明 张传贵 李伟 于 2021-09-10 设计创作，主要内容包括：本发明属于无缝针织服装设备技术领域,具体涉及一种无缝直充针织羽绒服面料的加工装置,包括安装板,纱线,安装板的下端通过驱动电机传动设有储纬筒,储纬筒的另一端与安装板的下端面之间设有快拆机构,快拆机构用以快速更换储纬筒；快拆机构包括滑板,安装板下端面开设有配合滑板水平滑动的第一滑槽,滑板与第一滑槽的一端侧壁间设有第一弹簧；安装板下端面设有供纱线穿过的导纱吊杆；本发明通过设置纱线稳定机构,一方面能够降低纱线的张力,防止纱线发生断裂,能够使纱线的张力受外界因素影响时还是动态平衡的,另一方面可以提醒工作人员,储纬筒的转速降低,纱线受到的外界因素干扰较大,排除外界因素干扰后提高无缝针织的效率。(The invention belongs to the technical field of seamless knitted garment equipment, and particularly relates to a processing device for seamless straight-filling knitted down jacket fabric, which comprises a mounting plate and yarns, wherein the lower end of the mounting plate is provided with a weft storage cylinder through the transmission of a driving motor, a quick-release mechanism is arranged between the other end of the weft storage cylinder and the lower end surface of the mounting plate, and the quick-release mechanism is used for quickly replacing the weft storage cylinder; the quick-release mechanism comprises a sliding plate, a first sliding chute matched with the sliding plate to horizontally slide is arranged on the lower end face of the mounting plate, and a first spring is arranged between the sliding plate and the side wall of one end of the first sliding chute; a yarn guide suspender for a yarn to pass through is arranged on the lower end surface of the mounting plate; according to the invention, by arranging the yarn stabilizing mechanism, on one hand, the tension of the yarn can be reduced, the yarn is prevented from being broken, and the tension of the yarn is dynamically balanced when being influenced by external factors, on the other hand, the yarn knitting machine can remind workers that the rotating speed of the weft storage cylinder is reduced, the yarn is greatly interfered by the external factors, and the seamless knitting efficiency is improved after the interference of the external factors is eliminated.)

1. The utility model provides a processingequipment of knitting down coat surface fabric is directly filled to seamless, includes mounting panel (1), yarn (3), its characterized in that: the lower end of the mounting plate (1) is provided with a weft storage cylinder (8) in a transmission way through a driving motor (7), a quick-release mechanism (9) is arranged between the other end of the weft storage cylinder (8) and the lower end surface of the mounting plate (1), and the quick-release mechanism (9) is used for quickly replacing the weft storage cylinder (8);

the quick-release mechanism (9) comprises a sliding plate (91), a first sliding chute (15) matched with the sliding plate (91) to horizontally slide is formed in the lower end face of the mounting plate (1), and a first spring (92) is arranged between the sliding plate (91) and one end side wall of the first sliding chute (15); a yarn guide suspension rod (10) for yarns (3) to pass through is arranged on the lower end face of the mounting plate (1), the yarn guide suspension rod (10) comprises a limiting sleeve (101), a vertical rod (102), a guide wheel (103) arranged in the limiting sleeve (101), a steel cable (104) and a yarn guide sleeve (105), one end of the steel cable (104) is fixed on the upper end face of the vertical rod (102), and the other end of the steel cable passes through the guide wheel (103) and is fixedly connected with the side wall of the sliding plate (91);

the yarn stabilizing mechanism (14) is arranged in the mounting plate (1) and above the sliding plate (91), the yarn stabilizing mechanism (14) comprises a metal sliding sleeve (141) arranged on the upper end face of the sliding plate (91) and a resistance wire (142) arranged in the mounting plate (1) in the horizontal direction, the metal sliding sleeve (141) is sleeved on the resistance wire (142), a power supply access end (143) is arranged on the metal sliding sleeve (141), and an output end (144) is arranged at the end part of the resistance wire (142).

2. The processing device of the seamless direct-filling knitted down jacket fabric according to claim 1, wherein: the output end (144) is electrically connected with the driving motor (7).

3. The processing device of the seamless direct-filling knitted down jacket fabric according to claim 1, wherein: quick detach mechanism (9) still include connecting plate (96), locate second spout (93) of terminal surface under slide (91), gliding movable block (94) in second spout (93), second spring (95), connecting rod (97), specifically be the lower terminal surface rotation of connecting plate (96) and slide (91) and be connected, second spring (95) are located between movable block (94) and slide (91) lower extreme, and connecting rod (97) and movable block (94), connecting plate (96) are all articulated to be set up.

4. The processing device of the seamless direct-filling knitted down jacket fabric according to claim 3, wherein: the stiffness coefficient of the second spring (95) is much larger than the stiffness coefficient of the first spring (92).

5. The processing device of the seamless direct-filling knitted down jacket fabric according to claim 3, wherein: one end of the weft storage cylinder (8) and a left limiting plate (6) is arranged between the driving motors (7), the other end of the weft storage cylinder is movably provided with a right limiting plate (13), the right limiting plate (13) is fixedly connected with the connecting plate (96), and a handle (12) is further arranged on the side edge of the right limiting plate (13).

6. The processing device of the seamless direct-filling knitted down jacket fabric according to claim 1, wherein: terminal surface under mounting panel (1) with be equipped with between driving motor (7) and hang case (2), be equipped with static eliminator (4) in hanging case (2), driving motor (7) top is equipped with guide roll (5), pass static eliminator (4), guide roll (5) before yarn (3) are convoluteed in proper order.

7. The processing device of the seamless direct-filling knitted down jacket fabric according to claim 6, wherein: the guide rollers (5) are arranged in the vertical direction, and the height of the base of the guide rollers (5) is adjustable.

8. The processing device of the seamless direct-filling knitted down jacket fabric according to claim 1, wherein: the lower extreme of mounting panel (1) still is equipped with guide eye (11), guide thread cover (105) with all be equipped with the wearing layer in guide eye (11).

Technical Field

The invention belongs to the technical field of seamless knitted garment equipment, and particularly relates to a processing device for seamless directly-filled knitted down jacket fabric.

Background

Seamless knitting, also called three-dimensional body once shaping knitting technology, its production process is based on human body curve database and human body physiological function required digitized model, rely on the computer to assist the design tool to finish the style design, adopt the industrial intelligent digital control technology, make the yarn become the clothing product directly from the industrial knitting machine with the stereoscopic, one-piece molding structure, it is a digital intelligent modern clothing production technology, in short, the seamless knitting technology uses the specialized seamless knitting equipment, utilize the digitized analog function of the computer, the disposable shaping produced in the form of three-dimensional solid, make the curve position such as neck, waist, hip, etc. needn't sew up, can accomplish from the yarn to the ready-made clothes directly.

The weft accumulator is a yarn storing and feeding device for a loom, generally mainly comprises a motor and a winding drum, wherein the motor rotates to drive the winding drum to rotate when the weft accumulator works, so that the yarn naturally moves towards one end, and the yarn is separated from the winding drum and enters the sand guide hole.

Because seamless knitting is higher to the toughness requirement of wool yarn, because in the weaving process, turn over the back before turning over between the front and back faller, toughness is very easy broken string inadequately, current weft accumulator can both control the rotational speed, but it is still dynamic balance when the tension that is difficult to guarantee the yarn in the in-service use process receives external factors, and the weft accumulator of weft accumulator can remain the dirt in long-term use, be infected with the yarn, inconvenient washing after the down coat surface fabric is infected with the dirt, and the inconvenient staff of current weft accumulator changes, the operation is comparatively troublesome, consequently, need to design a processing apparatus that seamless directly fills knitting down coat surface fabric to solve above-mentioned problem urgently.

Disclosure of Invention

The invention aims to solve the problems and provide a processing device for seamless directly-filled knitted down jacket fabric, which is simple in structure and reasonable in design.

The invention realizes the purpose through the following technical scheme:

a processing device for seamless direct-filling knitted down jacket fabric comprises a mounting plate and yarns, wherein a weft storage cylinder is arranged at the lower end of the mounting plate through transmission of a driving motor, and a quick-release mechanism is arranged between the other end of the weft storage cylinder and the lower end face of the mounting plate and used for quickly replacing the weft storage cylinder;

the quick-release mechanism comprises a sliding plate, a first sliding chute matched with the sliding plate to horizontally slide is arranged on the lower end face of the mounting plate, and a first spring is arranged between the sliding plate and the side wall of one end of the first sliding chute; the lower end face of the mounting plate is provided with a yarn guide suspender for yarns to pass through, the yarn guide suspender comprises a limiting sleeve, a vertical rod, a guide wheel arranged in the limiting sleeve, a steel cable and a yarn guide sleeve, one end of the steel cable is fixed on the upper end face of the vertical rod, and the other end of the steel cable passes through the guide wheel and is fixedly connected with the side wall of the sliding plate;

and a yarn stabilizing mechanism is arranged in the mounting plate and above the sliding plate, the yarn stabilizing mechanism comprises a metal sliding sleeve arranged on the upper end surface of the sliding plate and a resistance wire arranged in the mounting plate in the horizontal direction, the metal sliding sleeve is sleeved on the resistance wire, a power supply access end is arranged on the metal sliding sleeve, and the end part of the resistance wire is provided with an output end.

The further improvement lies in that the output end is electrically connected with the driving motor.

The quick release mechanism is further improved in that the quick release mechanism further comprises a connecting plate, a second sliding groove formed in the lower end face of the sliding plate, a movable block sliding in the second sliding groove, a second spring and a connecting rod, the connecting plate is specifically rotatably connected with the lower end face of the sliding plate, the second spring is arranged between the movable block and the lower end of the sliding plate, and the connecting rod is hinged with the movable block and the connecting plate.

In a further refinement, the second spring has a substantially greater coefficient of stiffness than the first spring.

The improved weft storage device is characterized in that a left limiting plate is arranged between one end of the weft storage cylinder and the driving motor, a right limiting plate is movably arranged at the other end of the weft storage cylinder, the right limiting plate is fixedly connected with the connecting plate, and a handle is further arranged on the side edge of the right limiting plate.

The improved yarn winding machine is characterized in that a hanging box is arranged between the lower end face of the mounting plate and the driving motor, a static eliminator is arranged in the hanging box, a guide roller is arranged above the driving motor, and the yarn sequentially passes through the static eliminator and the guide roller before being wound.

The further improvement is that the guide rollers are arranged in the vertical direction, and the height of the base of the guide rollers is adjustable.

The improved structure is characterized in that the lower end of the mounting plate is also provided with a yarn guide hole, and the yarn guide sleeve and the yarn guide hole are both provided with wear-resistant layers.

The invention has the beneficial effects that:

1) by arranging the yarn stabilizing mechanism, on one hand, the tension of the yarn can be reduced, the yarn is prevented from being broken, and the tension of the yarn can be dynamically balanced when being influenced by external factors, on the other hand, the yarn knitting machine can remind workers that the rotating speed of the weft storage cylinder is reduced, the yarn is greatly interfered by the external factors, and the seamless knitting efficiency is improved after the interference of the external factors is eliminated;

2) the invention prevents dirt yarn on the weft storage cylinder after long-time use by arranging the quick-release mechanism, and solves the problem that the conventional weft storage cylinder is inconvenient for workers to replace;

3) the invention has simple structure, high stability and reasonable design, and is convenient for popularization and use in the industry.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural diagram of the quick release mechanism of the present invention;

fig. 3 is a schematic view of the structure of the yarn stabilizing mechanism of the present invention.

In the figure: 1. mounting a plate; 2. hanging a box; 3. a yarn; 4. a static eliminator; 5. a guide roller; 6. a left limiting plate; 7. a drive motor; 8. a weft storage cylinder; 9. a quick release mechanism; 10. a guide boom; 11. a yarn guide eye; 12. a handle; 13. a right limiting plate; 14. a yarn stabilizing mechanism; 15. a first chute; 91. a slide plate; 92. a first spring; 93. a second chute; 94. a movable block; 95. a second spring; 96. a connecting plate; 97. a connecting rod; 101. a limiting sleeve; 102. a vertical rod; 103. a guide wheel; 104. a steel cord; 105. a yarn guide sleeve; 141. a metal sliding sleeve; 142. a resistance wire; 143. a power supply access end; 144. and (4) an output end.

Detailed Description

The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.

Example 1

As shown in fig. 1-3, a processing device for seamless direct-filling knitted down jacket fabric comprises a mounting plate 1 and yarns 3, wherein a weft storage cylinder 8 is arranged at the lower end of the mounting plate 1 through transmission of a driving motor 7, a quick-release mechanism 9 is arranged between the other end of the weft storage cylinder 8 and the lower end surface of the mounting plate 1, and the quick-release mechanism 9 is used for quickly replacing the weft storage cylinder 8; dirt can be remained to the weft storage cylinder of weft accumulator in long-term use, be infected with the yarn, the inconvenient washing after the down coat surface fabric is infected with the dirt, and the inconvenient staff of the inconvenient staff change of current weft storage cylinder, and the operation is comparatively troublesome, and quick detach mechanism 9's setting can quick replacement weft storage cylinder 8.

The quick release mechanism 9 comprises a sliding plate 91, a first sliding chute 15 matched with the sliding plate 91 to horizontally slide is arranged on the lower end surface of the mounting plate 1, and a first spring 92 is arranged between the sliding plate 91 and one end side wall of the first sliding chute 15; a yarn guide suspension rod 10 for the yarn 3 to pass through is arranged on the lower end face of the mounting plate 1, the yarn guide suspension rod 10 comprises a limiting sleeve 101, a vertical rod 102, a guide wheel 103 arranged in the limiting sleeve 101, a steel cable 104 and a yarn guide sleeve 105, one end of the steel cable 104 is fixed on the upper end face of the vertical rod 102, and the other end of the steel cable passes through the guide wheel 103 and is fixedly connected with the side wall of the sliding plate 91; because seamless knitting has higher requirement for the toughness of wool yarn, because in the knitting process, after turning over before turning over between the front needle plate and the back needle plate, toughness is very easy to break, the rotating speed can be controlled by the existing weft accumulator, but the tension of the yarn is difficult to guarantee in the actual use process and is still dynamically balanced when being influenced by external factors, the application leads the yarn hanger rod 10 by arranging, the yarn 3 is led through leading the yarn hanger rod 10, when the tension of the yarn is influenced by the external factors, the tension of the yarn is increased, in order to prevent the thread breakage, the vertical rod 102 is upwards driven, the vertical rod 102 drives the steel cable 104 to pull the sliding plate 91 to move to the right, at the moment, the first spring 92 is compressed, and the effect of force leakage can be played when the tension is increased.

A yarn stabilizing mechanism 14 is arranged in the mounting plate 1 and above the sliding plate 91, the yarn stabilizing mechanism 14 comprises a metal sliding sleeve 141 arranged on the upper end surface of the sliding plate 91 and a resistance wire 142 arranged in the mounting plate 1 in the horizontal direction, the metal sliding sleeve 141 is sleeved on the resistance wire 142, a power supply access end 143 is arranged on the metal sliding sleeve 141, and an output end 144 is arranged at the end part of the resistance wire 142; when the tension of the yarn 3 is increased, the sliding plate 91 moves to the right, and at the same time, the metal sliding sleeve 141 also moves to the right, so that the resistance value of the resistance wire 142 between the output end 144 and the metal sliding sleeve 141 is increased, and the voltage distributed in the series circuit is larger.

It is specific, output 144 and driving motor 7 electric connection, like this when 3 tensions of yarn increase, the resistance grow of resistance wire 142 between output 144 and the metal sliding sleeve 141, then driving motor 7's input voltage diminishes, then driving motor 7 slows down this moment, the rotational speed of a storage weft section of thick bamboo 8 reduces like this, can reduce yarn 3's tension on the one hand, prevent that yarn 3 from breaking off, on the other hand can remind the staff, the rotational speed of a storage weft section of thick bamboo 8 reduces, the external factor interference that yarn 3 received is great, seamless knitted efficiency is improved.

The device can ensure that the tension of the yarn 3 is dynamically balanced when influenced by external factors, and it needs to be explained that the sliding of the metal sliding sleeve 141 is in a reasonable range, and the service life cannot be influenced by overlarge or undersize motor voltage.

Specifically, the quick release mechanism 9 further includes a connecting plate 96, a second sliding groove 93 formed in the lower end surface of the sliding plate 91, a movable block 94, a second spring 95 and a connecting rod 97 sliding in the second sliding groove 93, specifically, the connecting plate 96 is rotatably connected with the lower end surface of the sliding plate 91, the second spring 95 is arranged between the movable block 94 and the lower end of the sliding plate 91, and the connecting rod 97 is hinged to the movable block 94 and the connecting plate 96.

In particular, the stiffness coefficient of the second spring 95 is much greater than the stiffness coefficient of the first spring 92, so that the yarn stabilizing mechanism 14 does not extend or compress the second spring 95 during operation, which is beneficial to the overall stability of the device.

Specifically, a left side limiting plate 6 is arranged between one end of the weft storage cylinder 8 and the driving motor 7, a right side limiting plate 13 is movably arranged at the other end of the weft storage cylinder, the right side limiting plate 13 is fixedly connected with the connecting plate 96, and a handle 12 is further arranged on the side edge of the right side limiting plate 13.

The working process of the quick-release mechanism 9 is as follows: staff pulling handle 12 when storing up a latitude section of thick bamboo 8 need be changed, because be connected for changeing between connecting plate 96 and the sliding plate 91, simultaneously because connecting rod 97 and movable block 94, all articulated the setting between connecting plate 96, second spring 95 receives tensile emergence deformation, can change storing up a latitude section of thick bamboo 8 this moment, change the completion back, not hard up handle 12, through the elastic reaction of second spring 95, can drive right side limiting plate 13 and carry out the antiport, can carry on spacingly to storing up a latitude section of thick bamboo 8 once more.

It should be noted that the weft storage drum 8 and the right limiting plate 13 are movably inserted, and the right limiting plate 13 does not influence the rotation of the weft storage drum 8 after limiting the weft storage drum.

Specifically, be equipped with between terminal surface and the driving motor 7 under the mounting panel 1 and hang case 2, be equipped with static eliminator 4 in hanging case 2, static eliminator 4 can effectually prevent that the during operation from producing static, and the guarantee is knitted the stability of work and is gone on in winter, and driving motor 7 top is equipped with guide roll 5, passes static eliminator 4, guide roll 5 before the winding of yarn 3 in proper order.

Specifically, the guide roller 5 is arranged in the vertical direction, and the height of the base of the guide roller 5 is adjustable.

Therefore, the height of the guide roller 5 can be conveniently adjusted by workers at any time when the tension of the yarn 3 is changed, so that the tension of the yarn is in a balanced state.

Specifically, the lower end of the mounting plate 1 is further provided with a yarn guide hole 11, and the yarn guide sleeve 105 and the yarn guide hole 11 are internally provided with wear-resistant layers, so that the surface abrasion degree of yarns can be effectively reduced, and the use durability of the yarn guide sleeve 105 and the yarn guide hole 11 is improved.

When the seamless knitting machine is used, firstly, the yarn threading method is determined before the machine is operated, the seamless knitting equipment adopts air pressure as power and acts under the control of a program, after the yarn is threaded, a feeding device is started to convey the yarn, firstly, a static eliminator 4 is started to neutralize the static on the yarn 3, finally, the yarn 3 is conveyed to a weft storage cylinder 8, the weft storage cylinder 8 drives a winding drum to rotate, so that the yarn naturally moves towards one end, the yarn is separated and enters a sand guide hole, the tension of the yarn is difficult to ensure to be dynamically balanced when being influenced by external factors in the process, when the tension of the yarn is influenced by the external factors, the tension of the yarn 3 is increased, the vertical rod 102 is upwards driven to prevent the yarn from being broken, the vertical rod 102 drives a steel cable 104 to pull a sliding plate 91 to move rightwards, at the moment, a first spring 92 is compressed, the effect of force release can be achieved when the tension is increased, when the tension of the yarn 3 is increased, the sliding plate 91 moves rightwards, at the moment, the metal sliding sleeve 141 also moves rightwards at the same time, so that the resistance value of the resistance wire 142 between the output end 144 and the metal sliding sleeve 141 is increased, the voltage distributed in the series circuit is larger, the resistance value of the resistance wire 142 between the output end 144 and the metal sliding sleeve 141 is increased, the input voltage of the driving motor 7 is reduced, the driving motor 7 is decelerated at the moment, the rotating speed of the weft storage cylinder 8 is reduced, on one hand, the tension of the yarn 3 can be reduced, the yarn 3 is prevented from being broken, on the other hand, a worker can be reminded, the rotating speed of the weft storage cylinder 8 is reduced, the interference of external factors on the yarn 3 is larger, and the seamless knitting efficiency is improved; staff pulling handle 12 when a weft storage cylinder 8 needs to be changed, because be connected for going to between connecting plate 96 and the sliding plate 91, simultaneously because connecting rod 97 and movable block 94, all articulated setting between connecting plate 96, second spring 95 receives tensile emergence deformation, can change weft storage cylinder 8 this moment, change the completion back, not hard up handle 12, through second spring 95's elastic reaction, can drive right side limiting plate 13 and carry out the counter-rotation, can carry on spacingly to weft storage cylinder 8 once more.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.