Intelligent robot for assisting in machining stainless steel pipeline

文档序号:1929505 发布日期:2021-12-07 浏览:18次 中文

阅读说明:本技术 一种不锈钢管道辅助加工智能机器人 (Intelligent robot for assisting in machining stainless steel pipeline ) 是由 季学文 严冬云 于 2021-08-31 设计创作,主要内容包括:本发明公开了一种不锈钢管道辅助加工智能机器人,包括工作台,所述工作台的顶部中断固定有夹持装置,所述工作台的一端固定有辅助夹持装置,所述工作台远离辅助夹持装置的一端顶部固定有第一固定架,所述第一固定架的顶部固定有切割装置,本发明通过PLC控制器控制第二电机的输出端转动,进而将带动第一齿轮的转动,通过第二齿轮与第一齿轮的啮合将带动第二齿轮的转动,进而将带动第二液压杆位置的转动,实现固定板的转动,进而通过第三电机转动进而将带动切割刀的转动,对钢管进行特定角度的改变,方便人们的操作,提高钢管的切割效率。(The invention discloses an intelligent robot for auxiliary machining of stainless steel pipelines, which comprises a workbench, wherein a clamping device is fixed on the top of the workbench in an interrupted manner, an auxiliary clamping device is fixed at one end of the workbench, a first fixing frame is fixed on the top of one end, far away from the auxiliary clamping device, of the workbench, and a cutting device is fixed on the top of the first fixing frame.)

1. The utility model provides a stainless steel pipeline auxiliary processing intelligent robot, includes workstation (1), its characterized in that: the top of workstation (1) is interrupted and is fixed with clamping device (2), the one end of workstation (1) is fixed with supplementary clamping device (33), the one end top that supplementary clamping device (33) were kept away from in workstation (1) is fixed with first mount (3), the top of first mount (3) is fixed with cutting device (4).

2. The intelligent robot for auxiliary processing of stainless steel pipelines according to claim 1, characterized in that: the clamping device (2) comprises guide rails (5), connecting plates (6), fixed blocks (7), first clamping blocks (8), sliding blocks (9), sliding grooves (10), two-way threaded rods (11) and a first motor (12), the guide rails (5) are symmetrically fixed in the middle of the workbench (1), the connecting plates (6) are connected between the two guide rails (5) in a sliding manner, the fixed blocks (7) are fixed at the top of the connecting plates (6), the first clamping blocks (8) are symmetrically connected in the middle of the fixed blocks (7) in a sliding manner, the sliding blocks (9) are fixed at the bottom of the first clamping blocks (8), the sliding grooves (10) are formed in the middle of the fixed blocks (7), the sliding grooves (10) are connected with the sliding blocks (9) in a sliding manner, the two-way threaded rods (11) are rotatably connected in the middle of the sliding grooves (10) through bearings, threaded holes are formed in the middle of the sliding blocks (9), the sliding block (9) is in threaded connection with the bidirectional threaded rod (11) through a threaded hole, a first motor (12) is fixed to one side of the fixed block (7), and the output end of the first motor (12) penetrates through the fixed block (7) and the bidirectional threaded rod (11) to be fixedly connected.

3. The intelligent robot for auxiliary processing of stainless steel pipelines according to claim 1, characterized in that: the auxiliary clamping device (33) comprises a through hole (13), a second clamping block (14), a second fixing frame (15), a first hydraulic rod (16), a U-shaped frame (17), a first connecting rod (18) and a second connecting rod (19), the through hole (13) is formed in one side of the workbench (1), the second clamping block (14) is rotatably connected to the inside of the through hole (13) through a shaft pin, the second fixing frame (15) is fixed at a position, close to the through hole (13), of the bottom of the workbench (1), the first hydraulic rod (16) is fixed at the bottom of the second fixing frame (15), the U-shaped frame (17) is fixed at an extending end of the first hydraulic rod (16) through the second fixing frame (15), the first connecting rod (18) is rotatably connected to the middle of the U-shaped frame (17) through the shaft pin, the second connecting rod (19) is rotatably connected to the bottom of the second clamping block (14) through the shaft pin, and the second connecting rod (19) is rotationally connected with the first connecting rod (18) through a shaft pin.

4. The intelligent robot for auxiliary processing of stainless steel pipelines according to claim 3, characterized in that: clamping grooves (20) are symmetrically formed in one side, close to the second clamping block (14), of the first clamping block (8), and the clamping grooves (20) are the same in height.

5. The intelligent robot for auxiliary processing of stainless steel pipelines according to claim 1, characterized in that: the cutting device (4) comprises a second motor (21), a first gear (22), a second gear (23), a limiting block (24), an annular block (25), a limiting groove (26), a second hydraulic rod (27), a fixing plate (28), a third motor (29) and a cutting knife (30), the second motor (21) is fixed on the inner wall of the first fixing frame (3), the first gear (22) is fixed at the output end of the second motor (21) through the first fixing frame (3), the second gear (23) is rotatably connected to the middle of the first fixing frame (3), the second gear (23) is meshed with the first gear (22), the limiting block (24) is fixed at the bottom of the second gear (23), the annular block (25) is fixed at the middle of the upper surface of the first fixing frame (3), the limiting groove (26) is formed in the middle of the annular block (25), and the limiting groove (26) is rotationally connected with the limiting block (24), a second hydraulic rod (27) is fixed in the middle of the second gear (23), a fixing plate (28) is fixed at the extending end of the second hydraulic rod (27), a third motor (29) is fixed on one side of the fixing plate (28), and a cutting knife (30) is fixed at the output end of the third motor (29) after penetrating through the fixing plate (28).

6. The intelligent robot for auxiliary processing of stainless steel pipelines according to claim 5, wherein: the first motor (12) and the second motor (21) are speed-reducing servo motors.

7. The intelligent robot for auxiliary processing of stainless steel pipelines according to claim 1, characterized in that: one side of first mount (3) is fixed with PLC controller (31), first motor (12), second motor (21), third motor (29), first hydraulic stem (16) and first hydraulic stem (16) all with PLC controller (31) electric connection.

8. The intelligent robot for auxiliary processing of stainless steel pipelines according to claim 1, characterized in that: support columns (32) are symmetrically fixed at the bottom of the workbench (1).

Technical Field

The invention relates to the technical field of stainless steel pipeline processing, in particular to an intelligent robot for assisting in processing a stainless steel pipeline.

Background

Stainless steel pipe is a hollow rectangular circular steel, mainly widely used for industry pipeline and mechanical structure parts such as oil, chemical industry, medical treatment, food, the light industry, mechanical instrument, also extensively be used for making machine part and engineering structure, the steel pipe need carry out the cutting of angle of removal in some special environment or work, and then accomplish the welding of different angle steel pipes, but current cutting device is all that the people is for adjusting the angle of steel pipe fixedly, the back is cut the steel pipe through the cutting knife, cut the steel pipe through the manpower even completely, this kind of mode complex operation.

Therefore, the intelligent robot for assisting in machining the stainless steel pipeline is provided.

Disclosure of Invention

The invention aims to provide an intelligent robot for auxiliary processing of stainless steel pipelines, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an intelligent robot is assisted in processing of stainless steel pipeline, includes the workstation, the top interrupt of workstation is fixed with clamping device, the one end of workstation is fixed with supplementary clamping device, the one end top that supplementary clamping device was kept away from to the workstation is fixed with first mount, the top of first mount is fixed with cutting device.

Preferably, the clamping device comprises a guide rail, a connecting plate, a fixed block, a first clamping block, a sliding groove, a bidirectional threaded rod and a first motor, the middle part of the workbench is symmetrically fixed with guide rails, a connecting plate is connected between the two guide rails in a sliding way, the top of the connecting plate is fixed with a fixed block, the middle part of the fixed block is symmetrically connected with a first clamping block in a sliding way, a sliding block is fixed at the bottom of the first clamping block, a sliding groove is arranged in the middle of the fixed block, the sliding chute is connected with the sliding block in a sliding way, the middle part of the sliding chute is rotationally connected with a bidirectional threaded rod through a bearing, the middle part of the sliding block is provided with a threaded hole, the sliding block is in threaded connection with the bidirectional threaded rod through the threaded hole, one side of fixed block is fixed with first motor, the output of first motor passes fixed block and two-way threaded rod fixed connection.

Preferably, supplementary clamping device includes through-hole, second clamp splice, second mount, first hydraulic stem, U type frame, head rod and second connecting rod, the through-hole has been seted up to one side of workstation, the inside second clamp splice that is connected with through the pivot rotation of through-hole, the position that the workstation bottom is close to the through-hole is fixed with the second mount, the bottom of second mount is fixed with first hydraulic stem, the extension end of first hydraulic stem passes the second mount and is fixed with U type frame, the middle part of U type frame is rotated through the pivot and is connected with the head rod, the bottom of second clamp splice is rotated through the pivot and is connected with the second connecting rod, and the second connecting rod passes through the pivot and is rotated with the head rod and be connected.

Preferably, clamping grooves are symmetrically formed in one side, close to the second clamping block, of the first clamping block, and the clamping grooves are the same in height.

Preferably, the cutting device comprises a second motor, a first gear, a second gear, a limiting block, an annular block, a limiting groove, a second hydraulic rod, a fixing plate, a third motor and a cutting knife, the second motor is fixed on the inner wall of the first fixing frame, the first gear is fixed at the output end of the second motor through the first fixing frame, the second gear is rotatably connected to the middle of the first fixing frame and meshed with the first gear, the limiting block is fixed at the bottom of the second gear, the annular block is fixed at the middle of the upper surface of the first fixing frame, the limiting groove is formed in the middle of the annular block and rotatably connected with the limiting block, the second hydraulic rod is fixed at the middle of the second gear, the fixing plate is fixed at the extending end of the second hydraulic rod, and the third motor is fixed at one side of the fixing plate, and the output end of the third motor penetrates through the fixing plate to be fixed with a cutting knife.

Preferably, the first motor and the second motor are deceleration servo motors.

Preferably, one side of first mount is fixed with the PLC controller, first motor, second motor, third motor, first hydraulic stem and first hydraulic stem all with PLC controller electric connection.

Preferably, the bottom of the workbench is symmetrically fixed with support columns.

Compared with the prior art, the invention has the beneficial effects that:

when the steel pipe fixing device is used, a steel pipe is placed between the first clamping block and the second clamping block, the first motor controls the bidirectional threaded rod to rotate, the first clamping block is driven to move along the direction of the sliding groove, the first clamping blocks are driven to approach each other, the steel pipe is fixed, the U-shaped frame is driven to move through the first hydraulic rod while the steel pipe is fixed, the first connecting rod and the second connecting rod are driven, the second clamping block is rotated, and the steel pipe is further fixed;

the output through PLC controller control second motor rotates, and then will drive the rotation of first gear, will drive the rotation of second gear through the meshing of second gear and first gear, and then will drive the rotation of second hydraulic stem position, realizes the rotation of fixed plate, and then rotates and then will drive the rotation of cutting knife through the third motor, carries out the change of specific angle to the steel pipe, makes things convenient for people's operation, improves the cutting efficiency of steel pipe.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of a clamping device according to the present invention;

FIG. 3 is a schematic structural view of an auxiliary clamping device according to the present invention;

fig. 4 is a partial sectional structural view of the cutting device of the present invention.

In the figure: 1. a work table; 2. a clamping device; 3. a first fixing frame; 4. a cutting device; 5. a guide rail; 6. a connecting plate; 7. a fixed block; 8. a first clamping block; 9. a slider; 10. a chute; 11. a bidirectional threaded rod; 12. a first motor; 13. a through hole; 14. a second clamp block; 15. a second fixing frame; 16. a first hydraulic lever; 17. a U-shaped frame; 18. a first connecting rod; 19. a second connecting rod; 20. a clamping groove; 21. a second motor; 22. a first gear; 23. a second gear; 24. a limiting block; 25. a ring block; 26. a limiting groove; 27. a second hydraulic rod; 28. a fixing plate; 29. a third motor; 30. a cutting knife; 31. a PLC controller; 32. a support pillar; 33. an auxiliary clamping device.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, an intelligent robot for auxiliary processing of stainless steel pipes in the figure includes a workbench 1, a clamping device 2 is fixed on the top of the workbench 1 in a breaking manner, an auxiliary clamping device 33 is fixed on one end of the workbench 1, a first fixing frame 3 is fixed on the top of one end of the workbench 1 far away from the auxiliary clamping device 33, a cutting device 4 is fixed on the top of the first fixing frame 3, and support columns 32 are symmetrically fixed on the bottom of the workbench 1.

Referring to fig. 1-4, the clamping device 2 includes a guide rail 5, a connecting plate 6, a fixing block 7, a first clamping block 8, a sliding block 9, a sliding slot 10, a bidirectional threaded rod 11 and a first motor 12, the guide rail 5 is symmetrically fixed at the middle of the worktable 1, the connecting plate 6 is slidably connected between the two guide rails 5, the fixing block 7 is fixed at the top of the connecting plate 6, the first clamping block 8 is symmetrically slidably connected at the middle of the fixing block 7, the sliding block 9 is fixed at the bottom of the first clamping block 8, the sliding slot 10 is formed at the middle of the fixing block 7, the sliding slot 10 is slidably connected with the sliding block 9, the bidirectional threaded rod 11 is rotatably connected at the middle of the sliding slot 10 through a bearing, the threaded hole is formed at the middle of the sliding block 9, the sliding block 9 is threadedly connected with the bidirectional threaded rod 11 through the threaded hole, the first motor 12 is fixed at one side of the fixing block 7, the output end of the first motor 12 passes through the fixing block 7 and is fixedly connected with the bidirectional threaded rod 11, the steel pipe is placed between the first clamping block 8 and the second clamping block 14, the bidirectional threaded rod 11 is controlled to rotate through the first motor 12, the first clamping block 8 is driven to move along the direction of the sliding groove 10, the first clamping blocks 8 are driven to approach each other, and the steel pipe is fixed.

Referring to fig. 1-4, the auxiliary clamping device 33 includes a through hole 13, a second clamping block 14, a second fixing frame 15, a first hydraulic rod 16, a U-shaped frame 17, a first connecting rod 18 and a second connecting rod 19, the through hole 13 is formed at one side of the worktable 1, the second clamping block 14 is rotatably connected to the inside of the through hole 13 through a shaft pin, the second fixing frame 15 is fixed at a position of the bottom of the worktable 1 near the through hole 13, the first hydraulic rod 16 is fixed at the bottom of the second fixing frame 15, the U-shaped frame 17 is fixed at an extension end of the first hydraulic rod 16 through the second fixing frame 15, the first connecting rod 18 is rotatably connected to the middle of the U-shaped frame 17 through a shaft pin, the second connecting rod 19 is rotatably connected to the bottom of the second clamping block 14 through a shaft pin, the second connecting rod 19 is rotatably connected to the first connecting rod 18 through a shaft pin, clamping grooves 20 are symmetrically formed at a side of the first clamping block 8 close to the second clamping block 14, and the height of the clamping groove 20 is the same, when the steel pipe is fixed, the first hydraulic rod 16 drives the U-shaped frame 17 to move, and then the first connecting rod 18 and the second connecting rod 19 are driven, so that the second clamping block 14 is rotated, the steel pipe is further fixed, and the steel pipe is prevented from rotating during cutting.

Referring to fig. 1-4, the cutting device 4 includes a second motor 21, a first gear 22, a second gear 23, a limiting block 24, an annular block 25, a limiting groove 26, a second hydraulic rod 27, a fixing plate 28, a third motor 29 and a cutting knife 30, the second motor 21 is fixed on the inner wall of the first fixing frame 3, the first motor 12 and the second motor 21 are deceleration servo motors, the first gear 22 is fixed on the output end of the second motor 21 through the first fixing frame 3, the second gear 23 is rotatably connected to the middle of the first fixing frame 3, the second gear 23 is engaged with the first gear 22, the limiting block 24 is fixed on the bottom of the second gear 23, the annular block 25 is fixed on the middle of the upper surface of the first fixing frame 3, the limiting groove 26 is formed on the middle of the annular block 25, the limiting groove 26 is rotatably connected to the limiting block 24, the second hydraulic rod 27 is fixed on the middle of the second gear 23, the extension end of second hydraulic stem 27 is fixed with fixed plate 28, one side of fixed plate 28 is fixed with third motor 29, the output of third motor 29 passes fixed plate 28 and is fixed with cutting knife 30, the output through PLC controller 31 control second motor 21 rotates, and then will drive the rotation of first gear 22, the meshing through second gear 23 and first gear 22 will drive the rotation of second gear 23, and then will drive the rotation of second hydraulic stem 27 position, realize the rotation of fixed plate 28, and then rotate through third motor 29 and then will drive the rotation of cutting knife 30, carry out the change of specific angle to the steel pipe.

Referring to fig. 1-4, a PLC controller 31 is fixed to one side of the first fixing frame 3, and the first motor 12, the second motor 21, the third motor 29, the first hydraulic rod 16 and the first hydraulic rod 16 are electrically connected to the PLC controller 31.

The working principle is as follows: when the device is used, a steel pipe is placed between a first clamping block 8 and a second clamping block 14, a first motor 12 is used for controlling a two-way threaded rod 11 to rotate, the first clamping block 8 is driven to move along the direction of a sliding groove 10, the first clamping blocks 8 are driven to approach each other, the steel pipe is fixed, a first hydraulic rod 16 is used for driving a U-shaped frame 17 to move while the steel pipe is fixed, a first connecting rod 18 and a second connecting rod 19 are driven, the second clamping block 14 is driven to rotate, the steel pipe is further fixed, the output end of a second motor 21 is controlled to rotate through a PLC (programmable logic controller) 31, the first gear 22 is driven to rotate, the second gear 23 is driven to rotate through the meshing of the second gear 23 and the first gear 22, the position of the second hydraulic rod 27 is driven to rotate, the fixing plate 28 is driven to rotate, and a third motor 29 is used for driving the rotation of a cutting knife 30, the steel pipe is changed at a specific angle, after the steel pipe is cut, the clamping device is driven to move through the guide rail 5, and then the steel pipe is moved, so that the cutting continuity is realized.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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