阅读说明：本技术 一种电解铝用电极棒平切装置 (Electrode bar flat cutting device for electrolytic aluminum ) 是由 邵伟峰 邵长军 李向军 张建立 王小宝 于 2021-09-08 设计创作，主要内容包括：本发明公开了一种电解铝用电极棒平切装置,包括底板,底板的下端面设置有支腿,所述底板的上端面通过轴承转动连接有转轴,转轴的一侧设置有用于驱动其旋转的驱动机构,转轴的上端设置有固定盘,固定盘的上端均布有至少两个用于夹持电极棒的夹持机构,所述固定盘的一侧设置有切割机,所述切割机固定在支撑板的上端,所述支撑板与用于控制切割机上下移动的升降机构连接,所述升降机构上设置有与切割机同时移动的位移传感器,所述位移传感器与切割机上的切割轮位于同一平面,本电解铝用电极棒平切装置可以有效的提高切割效率,且保证每批次的电极棒长度相同,大大提高了使用便利性。(The invention discloses an electrode bar flat cutting device for electrolytic aluminum, which comprises a bottom plate, wherein the lower end surface of the bottom plate is provided with supporting legs, the upper end surface of the bottom plate is rotatably connected with a rotating shaft through a bearing, one side of the rotating shaft is provided with a driving mechanism for driving the rotating shaft to rotate, the upper end of the rotating shaft is provided with a fixed disc, the upper end of the fixed disc is uniformly distributed with at least two clamping mechanisms for clamping electrode bars, one side of the fixed disc is provided with a cutting machine, the cutting machine is fixed at the upper end of a supporting plate, the supporting plate is connected with a lifting mechanism for controlling the cutting machine to move up and down, the lifting mechanism is provided with a displacement sensor which moves simultaneously with the cutting machine, and the displacement sensor and a cutting wheel on the cutting machine are positioned on the same plane, the use convenience is greatly improved.)

1. The utility model provides an electrode bar truncation device for electrolytic aluminum, includes bottom plate (1), and the lower terminal surface of bottom plate (1) is provided with landing leg (2), its characterized in that: the upper end face of the bottom plate (1) is rotatably connected with a rotating shaft (3) through a bearing (4), one side of the rotating shaft (3) is provided with a driving mechanism (5) for driving the rotating shaft to rotate, the upper end of the rotating shaft (3) is provided with a fixed disc (7), at least two clamping mechanisms (8) for clamping electrode rods are uniformly distributed at the upper end of the fixed disc (7), one side of the fixed disc (7) is provided with a cutting machine (11), the cutting machine (11) is fixed at the upper end of a supporting plate (12), the supporting plate (12) is connected with a lifting mechanism (9) for controlling the cutting machine (11) to move up and down, a displacement sensor (10) which moves simultaneously with the cutting machine (11) is arranged on the lifting mechanism (9), the displacement sensor (10) and a cutting wheel on the cutting machine (11) are positioned on the same plane, and the zero position height of the displacement sensor (10) and the fixed disc (7) are positioned on the same plane, the lower extreme of elevating system (9) is provided with translation mechanism (6) of its horizontal migration of control, the up end of bottom plate (1) is provided with singlechip (13), the output of displacement sensor (10) is connected with the input electricity of singlechip (13), and the output of singlechip (13) is connected with the input electricity of actuating mechanism (5), elevating system (9), translation mechanism (6) and cutting machine (11) respectively.

2. The electrode bar slicing apparatus for electrolytic aluminum according to claim 1, wherein: elevating system (9) include box (91), lifting screw (92), elevator (93) and elevator motor (94), lifting screw (92) set up the inside in box (91), open towards fixture (8) direction the one end of box (91) has uncovered, elevator (93) threaded connection is at the lateral surface of lifting screw (92), box (91) and the output of elevator motor (94) are passed to the upper end of lifting screw (92) and are connected, backup pad (12) are connected with elevator (93), displacement sensor (10) set up the upper end at elevator (93).

3. The electrode bar slicing apparatus for electrolytic aluminum according to claim 1, wherein: the number of the clamping mechanisms (8) is three, and the three clamping mechanisms (8) are uniformly distributed along the central axis of the fixed disc (7).

4. The electrode bar slicing apparatus for electrolytic aluminum according to claim 1, wherein: fixture (8) are including pole setting (81), sliding sleeve (84), connecting rod (85), U type piece (86), adjusting screw (87) and clamp splice (88), pole setting (81) set up the up end at fixed disk (7), the quantity of sliding sleeve (84) is two, and two sliding sleeve (84) sliding connection are at the lateral surface of pole setting (81), the one end of sliding sleeve (84) is provided with connecting rod (85), connecting rod (85) are connected with U type piece (86), the open end bilateral symmetry of U type piece (86) is provided with adjusting screw (87), be threaded connection between adjusting screw (87) and U type piece (86), clamp splice (88) set up in U type piece (86) and between clamp splice (88) and adjusting screw (87) through the race rotation connection.

5. The electrode bar slicing apparatus for electrolytic aluminum according to claim 4, wherein: the lateral surface of pole setting (81) has a plurality of perforation (82) along its direction of height equipartition, be provided with on sliding sleeve (84) and perforate (82) corresponding through-hole in position, it is together fixed through set screw (83) between sliding sleeve (84) and pole setting (81).

6. The electrode bar slicing apparatus for electrolytic aluminum according to claim 4, wherein: a positioning cylinder (14) is arranged right below the U-shaped block (86), the positioning cylinder (14) is fixed on the upper end face of the fixed disc (7), the size of an inner circular cavity of the positioning cylinder (14) is matched with the size of an outer circle of an electrode rod, and the center line of the positioning cylinder (14) is coincident with the center line between the two clamping blocks (88).

7. The electrode bar slicing apparatus for electrolytic aluminum according to claim 1, wherein: the driving mechanism (5) comprises a driven gear (51), a driving gear (52) and a driving motor (53), the driven gear (51) is sleeved on the outer side face of the rotating shaft (3), the driving gear (52) is meshed with the driven gear (51), and the driving gear (52) is connected with an output shaft of the driving motor (53).

8. The electrode bar slicing apparatus for electrolytic aluminum according to claim 1, wherein: translation mechanism (6) include supporting seat (62), spout (63), slider (61), hydraulic telescoping rod (64) and fixed block (65), spout (63) set up the upper end at supporting seat (62), slider (61) sliding connection is in the upper end of spout (63), fixed block (65) set up the one end at supporting seat (62), hydraulic telescoping rod (64) set up between slider (61) and fixed block (65).

9. The electrode bar slicing apparatus for electrolytic aluminum according to claim 8, wherein: the lower end of the supporting seat (62) is provided with a damping rubber column (15).

Technical Field

The invention relates to the technical field of aluminum electrolysis, in particular to an electrode bar flat cutting device for electrolytic aluminum.

Background

Electrolytic aluminum utilizes the electrode bar to precipitate out aluminium, in order to guarantee electrolytic aluminum's quality, need cut into the same length with every batch of electrode bar, present cutting mode is through the single cutting process that advances of artifical marking off mode, and not only machining efficiency is low, and the electrode bar length after the unable accurate assurance cutting is the same moreover.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, provides the electrode bar flat cutting device for electrolytic aluminum, can effectively improve the cutting efficiency, ensures that the electrode bars in each batch have the same length, and can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an electrode bar horizontal cutting device for electrolytic aluminum comprises a bottom plate, wherein supporting legs are arranged on the lower end face of the bottom plate, a rotating shaft is rotatably connected to the upper end face of the bottom plate through a bearing, a driving mechanism for driving the rotating shaft to rotate is arranged on one side of the rotating shaft, a fixed disc is arranged on the upper end of the rotating shaft, at least two clamping mechanisms for clamping an electrode bar are uniformly distributed on the upper end of the fixed disc, a cutting machine is arranged on one side of the fixed disc and fixed on the upper end of a supporting plate, the supporting plate is connected with a lifting mechanism for controlling the cutting machine to move up and down, a displacement sensor which moves simultaneously with the cutting machine is arranged on the lifting mechanism, the displacement sensor and a cutting wheel on the cutting machine are positioned on the same plane, the zero position height of the displacement sensor and the fixed disc are positioned on the same plane, and a translation mechanism for controlling the horizontal movement of the lifting mechanism is arranged at the lower end of the lifting mechanism, the upper end face of the bottom plate is provided with a single chip microcomputer, the output end of the displacement sensor is electrically connected with the input end of the single chip microcomputer, and the output end of the single chip microcomputer is electrically connected with the input ends of the driving mechanism, the lifting mechanism, the translation mechanism and the cutting machine respectively.

As a preferred technical scheme of the present invention, the lifting mechanism includes a box body, a lifting screw, a lifting block and a lifting motor, the lifting screw is disposed inside the box body, an opening is formed at one end of the box body facing the direction of the clamping mechanism, the lifting block is in threaded connection with an outer side surface of the lifting screw, an upper end of the lifting screw penetrates through the box body and is connected with an output end of the lifting motor, the supporting plate is connected with the lifting block, and the displacement sensor is disposed at an upper end of the lifting block.

As a preferable technical scheme of the invention, the number of the clamping mechanisms is three, and the three clamping mechanisms are uniformly distributed along the central axis of the fixed disk.

As a preferred technical scheme, the clamping mechanism comprises upright rods, two sliding sleeves, connecting rods, U-shaped blocks, adjusting screws and clamping blocks, the upright rods are arranged on the upper end face of the fixed disc, the two sliding sleeves are connected to the outer side faces of the upright rods in a sliding mode, the connecting rods are arranged at one ends of the sliding sleeves and connected with the U-shaped blocks, the adjusting screws are symmetrically arranged on two sides of the opening end of each U-shaped block, the adjusting screws are in threaded connection with the U-shaped blocks, the clamping blocks are arranged in the U-shaped blocks, and the clamping blocks are rotatably connected with the adjusting screws through bearing rings.

As a preferred technical scheme of the invention, a plurality of through holes are uniformly distributed on the outer side surface of the upright rod along the height direction of the upright rod, through holes corresponding to the through holes are formed in the sliding sleeve, and the sliding sleeve and the upright rod are fixed together through a fixing screw rod.

As a preferable technical scheme of the invention, a positioning cylinder is arranged right below the U-shaped block, the positioning cylinder is fixed on the upper end face of the fixed disc, the size of an inner circular cavity of the positioning cylinder is matched with the size of an outer circle of the electrode rod, and the center line of the positioning cylinder is coincided with the center line between the two clamping blocks.

As a preferable technical scheme of the present invention, the driving mechanism includes a driven gear, a driving gear and a driving motor, the driven gear is sleeved on an outer side surface of the rotating shaft, the driving gear is meshed with the driven gear, and the driving gear is connected with an output shaft of the driving motor.

As a preferred technical scheme of the present invention, the translation mechanism includes a support seat, a sliding chute, a sliding block, a hydraulic telescopic rod, and a fixed block, the sliding chute is disposed at an upper end of the support seat, the sliding block is slidably connected to an upper end of the sliding chute, the fixed block is disposed at one end of the support seat, and the hydraulic telescopic rod is disposed between the sliding block and the fixed block.

As a preferred technical scheme of the invention, the lower end of the supporting seat is provided with a damping rubber column.

Compared with the prior art, the invention has the beneficial effects that: the electrode bar flat cutting device for electrolytic aluminum has compact structure, reasonable design and convenient operation, can ensure that the cut lengths of electrode bars in the same batch are the same, can adjust the position of the cutting machine according to the length of the electrode bar to be cut by arranging the cutting machine on the lifting mechanism, vertically places blanks of the electrode bar to be cut on the fixed disc by arranging the clamping mechanism, enables the lower end of the electrode bar to abut against the upper end surface of the fixed disc, clamps the electrode bar by the clamping mechanism, controls the lifting process of the cutting machine by arranging the displacement sensor on the lifting mechanism, stops the working of the lifting mechanism when the displacement sensor detects that the displacement height reaches the set height in the lifting process of the lifting mechanism, pushes the lifting mechanism to move by the translation mechanism, enables the cutting machine to cut the electrode bar, and accurately ensures that the cutting lengths of each electrode bar are the same, the fixed disc is convenient to control to rotate by arranging the driving mechanism, after one electrode bar is cut, the motor bar is taken down, and meanwhile, the installation of another electrode bar is not influenced, so that the cutting efficiency is greatly improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a top view of the present invention.

In the figure: the device comprises a base plate 1, supporting legs 2, a rotating shaft 3, a bearing 4, a driving mechanism 5, a driven gear 51, a driving gear 52, a driving motor 53, a translation mechanism 6, a sliding block 61, a supporting seat 62, a sliding chute 63, a hydraulic telescopic rod 64, a fixed block 65, a fixed disc 7, a clamping mechanism 8, a vertical rod 81, a through hole 82, a fixed screw 83, a sliding sleeve 84, a connecting rod 85, a U-shaped block 86, an adjusting screw 87, a clamping block 88, a lifting mechanism 9, a box 91, a lifting screw 92, a lifting block 93, a lifting motor 94, a displacement sensor 10, a cutting machine 11, a supporting plate 12, a single chip microcomputer 13, a positioning cylinder 14 and a damping rubber column 15.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments (for convenience of description and understanding, the upper side of fig. 2 is referred to as the upper side below). All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1: referring to fig. 1-3, the present invention provides a technical solution: an electrode bar flat cutting device for electrolytic aluminum comprises a bottom plate 1, wherein supporting legs 2 are arranged on the lower end face of the bottom plate 1, a rotating shaft 3 is rotatably connected to the upper end face of the bottom plate 1 through a bearing 4, a driving mechanism 5 for driving the rotating shaft 3 to rotate is arranged on one side of the rotating shaft 3, the driving mechanism 5 comprises a driven gear 51, a driving gear 52 and a driving motor 53, the driven gear 51 is sleeved on the outer side face of the rotating shaft 3, the driving gear 52 is meshed with the driven gear 51, the driving gear 52 is connected with an output shaft of the driving motor 53, the rotating shaft 3 is driven to rotate through the matching of the driving gear 52 and the driven gear 51, the rotating stability of the rotating shaft 3 can be ensured, a fixed disc 7 is arranged on the upper end of the rotating shaft 3, at least two clamping mechanisms 8 for clamping electrode bars are uniformly distributed on the upper end of the fixed disc 7, preferably, the number of the clamping mechanisms 8 is three, and the three clamping mechanisms 8 are uniformly distributed along the central axis of the fixed disc 7, the labor intensity of workers can be reduced, the clamping mechanism 8 comprises upright rods 81, sliding sleeves 84, connecting rods 85, U-shaped blocks 86, adjusting screw rods 87 and clamping blocks 88, the upright rods 81 are arranged on the upper end face of the fixed disc 7, the number of the sliding sleeves 84 is two, the two sliding sleeves 84 are connected to the outer side faces of the upright rods 81 in a sliding mode, one ends of the sliding sleeves 84 are provided with the connecting rods 85, the connecting rods 85 are connected with the U-shaped blocks 86, the adjusting screw rods 87 are symmetrically arranged on two sides of the opening end of each U-shaped block 86, the adjusting screw rods 87 are in threaded connection with the U-shaped blocks 86, the clamping blocks 88 are arranged in the U-shaped blocks 86, the clamping blocks 88 are in rotating connection with the adjusting screw rods 87 through bearing rings, the positioning cylinders 14 are arranged right below the U-shaped blocks 86, the positioning cylinders 14 are fixed on the upper end face of the fixed disc 7, the size of the inner circular cavities of the positioning cylinders 14 is matched with the size of the circular circles of the electrode rods, the center lines of the positioning cylinders 14 are coincident with the center lines between the center lines of the two clamping blocks 88, the clamp 88 is an arc clamp matched with the excircle of an electrode rod, when the electrode rod is clamped and fixed by arranging the positioning cylinder 14, the electrode rod is ensured to be always kept in a vertical state, the cutting machine 11 is arranged on one side of the fixed disk 7, the cutting machine 11 is fixed at the upper end of the support plate 12, the support plate 12 is connected with a lifting mechanism 9 for controlling the up-and-down movement of the cutting machine 11, the lifting mechanism 9 comprises a box body 91, a lifting screw 92, a lifting block 93 and a lifting motor 94, the lifting screw 92 is arranged in the box body 91, one end of the box body 91 is opened with an opening towards the direction of the clamp 8, the lifting block 93 is in threaded connection with the outer side surface of the lifting screw 92, the upper end of the lifting screw 92 penetrates through the box body 91 and is connected with the output end of the lifting motor 94, the support plate 12 is connected with the lifting block 93, the displacement sensor 10 is arranged at the upper end of the lifting block 93, the lifting mechanism 9 is provided with a displacement sensor 10 which moves simultaneously with the cutting machine 11, the displacement sensor 10 and the cutting wheel on the cutting machine 11 are located on the same plane, the zero position height of the displacement sensor 10 and the fixed disc 7 are located on the same plane, the lower end of the lifting mechanism 9 is provided with a translation mechanism 6 for controlling horizontal movement of the lifting mechanism, the translation mechanism 6 comprises a supporting seat 62, a sliding groove 63, a sliding block 61, a hydraulic telescopic rod 64 and a fixed block 65, the sliding groove 63 is arranged at the upper end of the supporting seat 62, the sliding block 61 is connected to the upper end of the sliding groove 63 in a sliding mode, the fixed block 65 is arranged at one end of the supporting seat 62, the hydraulic telescopic rod 64 is arranged between the sliding block 61 and the fixed block 65, the lower end of the supporting seat 62 is provided with a damping rubber column 15, the damping rubber column 15 can effectively weaken vibration of the cutting machine 11 on the bottom plate 1, the upper end face of the bottom plate 1 is provided with a single chip microcomputer 13, the output end of the displacement sensor 10 is electrically connected with the input end of the single chip microcomputer 13, the output end of the single chip microcomputer 13 is respectively connected with the driving motor 53, The hydraulic telescopic rod 64, the lifting motor 94 and the input end of the cutting machine 11 are electrically connected, the driving motor 53, the hydraulic telescopic rod 64, the lifting motor 94 and the cutting machine 11 are controlled by the single chip microcomputer 13 by adopting a common method in the prior art, and the electrode bar flat cutting device for electrolytic aluminum has the advantages of compact structure, reasonable design and convenient operation, can ensure that the electrode bars in the same batch have the same length after being cut, and greatly improves the cutting efficiency.

When in use: the lifting motor 94 is controlled by the singlechip 13 to work according to the length of the electrode bar to be cut, when the cutter 11 rises to the preset position height, the lifting motor 94 stops working, then the singlechip 13 controls the driving motor 53 to work, and further controls the fixed disc 7 to rotate, so that the clamping mechanism 8 rotates to a proper position, at the moment, the electrode bar stock is taken out, the electrode bar stock with the cutting is placed into the positioning cylinder 14, then the clamping block 88 clamps the electrode bar by rotating the adjusting screw 87, at this time, the single chip microcomputer 13 controls the hydraulic telescopic rod 64 to extend, and the cutting machine 11 is started, so that the cutting machine 11 cuts the motor bar, the cutting machine 11 is moved to return to the original position after the cutting is finished, the next clamping mechanism 8 is waited to rotate to the same position, the electrode bar is fixed and then cut again, and the cycle is repeated, so that the motor bar cut at each time is ensured to be the same in length.

Example 2: the difference with embodiment 2 lies in that, the lateral surface of pole setting 81 has a plurality of perforation 82 along its direction of height equipartition, is provided with the through-hole that corresponds with perforation 82 position on the sliding sleeve 84, passes through set screw 83 between sliding sleeve 84 and the pole setting 81 and fixes together, through being provided with a plurality of through-holes on pole setting 81, can be according to the difference of the required cutting length of every batch of electrode bar, the position of adjustment sliding sleeve 84 guarantees the stability of clamp splice 84 to the electrode bar centre gripping.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.