阅读说明：本技术 上模处理系统 (Upper die processing system ) 是由 郑彪 郑翼 高阳 于 2021-10-11 设计创作，主要内容包括：本申请涉及一种上模处理系统,包括桁架、起吊装置、上模打磨装置和上模喷涂装置；起吊装置滑动安装在所述桁架上,所述起吊装置用于将上模吊起；上模打磨装置和上模喷涂装置沿着起吊装置的移动方向依次设置在桁架内。通过本申请的上模处理系统,可以实现对上模的打磨以及喷射脱模剂的机械化作业,减少上模打磨以及喷射脱模剂作业所需要参与的工人数量,提高施工安全性,并且通过本申请的上模处理系统能够提高对上模的处理效率以及上模表面脱模剂覆盖均匀程度,进而提高盖梁的生产效率,满足工厂式作业的要求。(The application relates to an upper die processing system, which comprises a truss, a hoisting device, an upper die polishing device and an upper die spraying device; the lifting device is slidably mounted on the truss and used for lifting the upper die; the upper die polishing device and the upper die spraying device are sequentially arranged in the truss along the moving direction of the lifting device. Through the upper die processing system, the polishing of the upper die and the mechanical operation of spraying the release agent can be realized, the number of workers needing to participate in the polishing of the upper die and the operation of spraying the release agent is reduced, the construction safety is improved, the processing efficiency of the upper die and the uniform degree of the release agent covering on the surface of the upper die can be improved through the upper die processing system, the production efficiency of the cover beam is improved, and the requirement of factory type operation is met.)

1. An upper die processing system is characterized by comprising a truss, a lifting device, an upper die polishing device and an upper die spraying device;

the lifting device is slidably mounted on the truss and used for lifting the upper die;

the upper die polishing device and the upper die spraying device are sequentially arranged in the truss along the moving direction of the lifting device.

2. The upper die handling system according to claim 1, wherein the lifting device includes an electric slide, a folding telescopic arm, and a magnetic crane;

the electric sliding table is slidably mounted on the truss, the folding telescopic arm is connected with the electric sliding table, the magnetic crane is connected with the folding telescopic arm, and the upper die is hoisted by the magnetic crane.

3. The upper die handling system according to claim 1, wherein the upper die grinding device includes a base frame, a motor slide, a robot arm, and an upper die grinding mechanism;

the electric sliding table is slidably mounted on the bottom frame, the mechanical arm is mounted on the electric sliding table, and the upper die polishing mechanism is mounted and rotated on the mechanical arm;

the upper die polishing mechanism comprises an upper die polishing motor mounting frame, an upper die polishing motor, a dust suction hood, an upper die polishing head and a dust suction guide pipe;

go up mould polishing motor mounting bracket with the arm is connected, it installs to go up mould polishing motor in the mould polishing motor mounting bracket, it wears out to go up mould polishing motor's output go up mould polishing motor mounting bracket with it connects to go up the mould polishing head, it corresponds to go up the mould polishing motor mounting bracket outside go up the position of mould polishing motor's output and install the suction hood, it is equipped with the sleeve to go up mould polishing head outside cover, the sleeve with the suction hood is connected, the outer terminal surface of suction hood is provided with the contact pad, the contact pad with install the elastic compression piece between the suction hood, the dust absorption pipe with the suction hood intercommunication, the dust absorption pipe is used for connecting the dust catcher.

4. The upper mold handling system of claim 1, wherein the upper mold spray coating device comprises a moving mechanism, a spray head holder, a spray head mechanism, a collection hood, and a blowing mechanism;

the spray head bracket is arranged on the moving mechanism;

the number of the spray head mechanisms is multiple, and the plurality of spray head mechanisms are respectively arranged on the spray head bracket;

the collecting cover is arranged below the spray head mechanism and is connected with the spray head bracket below the spray head mechanism;

the blowing mechanism is arranged at the edge of the outer side of the collecting cover;

the spray head mechanism comprises a waterway core body, a gas circuit core body, a liquid inlet joint and a gas inlet joint;

the gas path core body is coaxially arranged with the water path core body, is sleeved on the water path core body and is hermetically connected with the water path core body, and is connected with the spray head bracket;

a waterway extending along the length direction of the waterway core is arranged in the waterway core;

the gas path core body is internally provided with a gas path extending along the length direction of the gas path core body, and the gas path and the water path are coaxially arranged;

the liquid inlet joint is connected with the water path core body, and the air inlet joint is connected with the air path core body.

5. The upper die handling system of claim 4, wherein the waterway core includes a base and a conduit;

the base is provided with a boss, the water guide pipe is connected with the boss, the base, the boss and the water guide pipe are coaxially arranged, the water path sequentially penetrates through the base, the boss and the water guide pipe, the base is provided with a liquid inlet connector communicated with the water path, and the liquid inlet connector is connected with the liquid inlet connector;

the gas circuit core body is sleeved on the water guide pipe and is connected with the base in a sealing mode.

6. The upper mold handling system of claim 5, wherein the gas circuit core comprises an outer shell and a post;

the shell with shower nozzle leg joint, be equipped with in the shell with boss complex step face, the shell is kept away from the one end of base is provided with the projection, the shell with the coaxial setting of projection, the gas circuit along the axis of shell runs through in proper order the shell with the projection, be equipped with on the terminal surface of projection with the plum blossom shape air jet of gas circuit intercommunication, the shell cover is established on the aqueduct, the shell with sealing connection between the base, the aqueduct extends to plum blossom shape air jet department, be equipped with on the lateral wall of shell with the gas circuit interface of gas circuit intercommunication, air inlet joint with gas circuit interface connection.

7. The upper die handling system of claim 6, further comprising a coupling device mounted on the housing, the housing being coupled to the showerhead holder via the coupling device;

the connecting device comprises an upper semicircular connecting plate, a lower semicircular connecting plate and a fastener;

one side of the upper semicircular connecting plate is connected with the side wall of the shell;

the lower semicircular connecting plate and the upper semicircular connecting plate are arranged oppositely up and down, and one side of the lower semicircular connecting plate is connected with the side wall of the shell;

an upper mounting table is mounted on the other side of the upper semicircular connecting plate;

a lower mounting table is mounted on the other side of the lower semicircular connecting plate;

the fastener is connected with the upper mounting table and the lower mounting table.

8. The upper mold handling system of claim 4, wherein the translation mechanism includes a carriage, a sled, and a slide guide;

the pulley is slidably mounted on the sliding frame through the sliding guide;

the spray head bracket is arranged on the pulley;

the pulley comprises a sliding base, a release agent storage tank, a water pump, an air compressor, a spray head bracket fixing block and a protective shell;

the sliding base is slidably mounted on the sliding frame through the sliding guide piece;

the demolding agent storage tank, the water pump and the air compressor are respectively arranged on the sliding base;

the release agent storage tank is connected with the liquid inlet joint through the water pump;

the air compressor is respectively connected with the air inlet joint and the air blowing mechanism;

the spray head support fixing block is relatively arranged on the sliding base, and the spray head support is connected with the spray head support fixing block;

the protective shell is connected with the sliding base;

the sliding guide piece comprises a linear guide rail and a linear sliding block;

the linear guide rails are arranged along the length direction of the sliding frame, the number of the linear guide rails is two, the two linear guide rails are oppositely arranged on the sliding frame, the number of the linear sliding blocks is multiple, the linear sliding blocks are respectively arranged on the two linear guide rails, and the sliding base is connected with the linear sliding blocks;

the sliding frames on two sides of the linear guide rail are respectively provided with a limiting stop block;

the limiting blocking block comprises a mounting seat and a rubber pad;

the mounting seats are oppositely arranged on the sliding frames on two sides of the linear guide rail;

the rubber pad is arranged on the surface of the mounting seat facing the linear guide rail;

the spray head support comprises a vertical rod, a spray head mounting cross rod, a transverse connecting rod and an inclined stay rod;

the number of the vertical rods is two, the two vertical rods are respectively installed on the corresponding spray head support fixing blocks, the two vertical rods penetrate through the protective shell, and the tops of the two vertical rods are connected through the spray head installation cross rod;

the plurality of spray head mechanisms are respectively arranged on the spray head mounting cross rod;

the two vertical rods are connected through the transverse connecting rod;

one end of the inclined strut is connected with the vertical rod, and the other end of the inclined strut penetrates through the collecting cover to be connected with the spray head mounting cross rod.

9. The upper die handling system of claim 8, further comprising a trolley travel drive mechanism, the trolley travel drive mechanism including a mounting plate, a drive motor, and a rack;

the mounting panel is installed one side of sliding bottom, driving motor with the mounting panel is connected, the rack is installed on the carriage and with driving motor sets up relatively, driving motor's output pass through the gear with rack toothing connects.

10. The upper mold handling system of claim 8, wherein the blow mechanism comprises a gas tube and a blow nozzle;

the air guide pipe is connected with the air compressor;

the air blowing nozzles are multiple and are respectively arranged on the air guide pipe.

Technical Field

The invention relates to the technical field of bent cap construction, in particular to an upper die processing system.

Background

The capping beam is a cross beam, also called a cap beam, arranged on the top of the bent frame pier for supporting, distributing and transferring the load of the superstructure.

The bridge pier (platform) or the row pile is provided with a beam made of reinforced concrete or less reinforced concrete. The main function is to support the bridge superstructure and transfer all loads to the substructure. The bridge piles are directly connected with the bent cap, and the bridge piles are connected with the upright posts and then connected with the bent cap.

The precast bent cap has larger section torsional strength and bending strength, and has the advantages of simple structure, simple and convenient construction, low manufacturing cost, short construction period and the like, so the precast bent cap is developed and widely applied at home and abroad very quickly.

However, in the actual operation process, the pouring of the traditional cover beam needs to be performed on site by a large number of workers at a construction site to complete the pouring operation of the cover beam.

In order to overcome the problem of pouring of the traditional bent cap, the conventional bent cap is produced by adopting a bent cap split mold (the bent cap split mold comprises an upper mold and a lower mold), and pouring concrete into the bent cap split mold on a production line.

After the upper die is used, the upper die needs to be processed, and the processing operation comprises polishing the upper die and spraying a release agent on the upper die after the polishing operation is finished.

The grinding device and the release agent spraying device which are used for the upper die are not suitable on the existing bent cap production line, therefore, the upper die needs to be ground and sprayed with the release agent in a manual mode, the processing efficiency of the upper die is limited to a certain degree, and further the production efficiency of the bent cap has certain influence, and the requirement of factory-type operation cannot be met.

Disclosure of Invention

The present invention is directed to an upper mold processing system to solve the above problems.

In order to achieve the above purpose of the invention, the following technical scheme is adopted:

the application provides an upper die processing system which comprises a truss, a lifting device, an upper die polishing device and an upper die spraying device;

the lifting device is slidably mounted on the truss and used for lifting the upper die;

the upper die polishing device and the upper die spraying device are sequentially arranged in the truss along the moving direction of the lifting device.

Further, the lifting device comprises an electric sliding table, a folding telescopic arm and a magnetic crane;

the electric sliding table is slidably mounted on the truss, the folding telescopic arm is connected with the electric sliding table, the magnetic crane is connected with the folding telescopic arm, and the upper die is hoisted by the magnetic crane.

Further, the upper die polishing device comprises a bottom frame, an electric sliding table, a mechanical arm and an upper die polishing mechanism;

the electric sliding table is slidably mounted on the bottom frame, the mechanical arm is mounted on the electric sliding table, and the upper die polishing mechanism is mounted and rotated on the mechanical arm;

the upper die polishing mechanism comprises an upper die polishing motor mounting frame, an upper die polishing motor, a dust suction hood, an upper die polishing head and a dust suction guide pipe;

go up mould polishing motor mounting bracket with the arm is connected, it installs to go up mould polishing motor in the mould polishing motor mounting bracket, it wears out to go up mould polishing motor's output go up mould polishing motor mounting bracket with it connects to go up the mould polishing head, it corresponds to go up the mould polishing motor mounting bracket outside go up the position of mould polishing motor's output and install the suction hood, it is equipped with the sleeve to go up mould polishing head outside cover, the sleeve with the suction hood is connected, the outer terminal surface of suction hood is provided with the contact pad, the contact pad with install the elastic compression piece between the suction hood, the dust absorption pipe with the suction hood intercommunication, the dust absorption pipe is used for connecting the dust catcher.

Furthermore, the upper die spraying device comprises a moving mechanism, a spray head bracket, a spray head mechanism, a collecting cover and a blowing mechanism;

the spray head bracket is arranged on the moving mechanism;

the number of the spray head mechanisms is multiple, and the plurality of spray head mechanisms are respectively arranged on the spray head bracket;

the collecting cover is arranged below the spray head mechanism and is connected with the spray head bracket below the spray head mechanism;

the blowing mechanism is arranged at the edge of the outer side of the collecting cover;

the spray head mechanism comprises a waterway core body, a gas circuit core body, a liquid inlet joint and a gas inlet joint;

the gas path core body is coaxially arranged with the water path core body, is sleeved on the water path core body and is hermetically connected with the water path core body, and is connected with the spray head bracket;

a waterway extending along the length direction of the waterway core is arranged in the waterway core;

the gas path core body is internally provided with a gas path extending along the length direction of the gas path core body, and the gas path and the water path are coaxially arranged;

the liquid inlet joint is connected with the water path core body, and the air inlet joint is connected with the air path core body.

Further, the waterway core body comprises a base and a water guide pipe;

the base is provided with a boss, the water guide pipe is connected with the boss, the base, the boss and the water guide pipe are coaxially arranged, the water path sequentially penetrates through the base, the boss and the water guide pipe, the base is provided with a liquid inlet connector communicated with the water path, and the liquid inlet connector is connected with the liquid inlet connector;

the gas circuit core body is sleeved on the water guide pipe and is connected with the base in a sealing mode.

Further, the gas path core body comprises a shell and a convex column;

the shell with shower nozzle leg joint, be equipped with in the shell with boss complex step face, the shell is kept away from the one end of base is provided with the projection, the shell with the coaxial setting of projection, the gas circuit along the axis of shell runs through in proper order the shell with the projection, be equipped with on the terminal surface of projection with the plum blossom shape air jet of gas circuit intercommunication, the shell cover is established on the aqueduct, the shell with sealing connection between the base, the aqueduct extends to plum blossom shape air jet department, be equipped with on the lateral wall of shell with the gas circuit interface of gas circuit intercommunication, air inlet joint with gas circuit interface connection.

The sprayer comprises a shell, a nozzle support and a connecting device, wherein the shell is connected with the nozzle support through the connecting device;

the connecting device comprises an upper semicircular connecting plate, a lower semicircular connecting plate and a fastener;

one side of the upper semicircular connecting plate is connected with the side wall of the shell;

the lower semicircular connecting plate and the upper semicircular connecting plate are arranged oppositely up and down, and one side of the lower semicircular connecting plate is connected with the side wall of the shell;

an upper mounting table is mounted on the other side of the upper semicircular connecting plate;

a lower mounting table is mounted on the other side of the lower semicircular connecting plate;

the fastener is connected with the upper mounting table and the lower mounting table.

Further, the moving mechanism includes a sliding frame, a trolley, and a sliding guide;

the pulley is slidably mounted on the sliding frame through the sliding guide;

the spray head bracket is arranged on the pulley;

the pulley comprises a sliding base, a release agent storage tank, a water pump, an air compressor, a spray head bracket fixing block and a protective shell;

the sliding base is slidably mounted on the sliding frame through the sliding guide piece;

the demolding agent storage tank, the water pump and the air compressor are respectively arranged on the sliding base;

the release agent storage tank is connected with the liquid inlet joint through the water pump;

the air compressor is respectively connected with the air inlet joint and the air blowing mechanism;

the spray head support fixing block is relatively arranged on the sliding base, and the spray head support is connected with the spray head support fixing block;

the protective shell is connected with the sliding base;

the sliding guide piece comprises a linear guide rail and a linear sliding block;

the linear guide rails are arranged along the length direction of the sliding frame, the number of the linear guide rails is two, the two linear guide rails are oppositely arranged on the sliding frame, the number of the linear sliding blocks is multiple, the linear sliding blocks are respectively arranged on the two linear guide rails, and the sliding base is connected with the linear sliding blocks;

the sliding frames on two sides of the linear guide rail are respectively provided with a limiting stop block;

the limiting blocking block comprises a mounting seat and a rubber pad;

the mounting seats are oppositely arranged on the sliding frames on two sides of the linear guide rail;

the rubber pad is arranged on the surface of the mounting seat facing the linear guide rail;

the spray head support comprises a vertical rod, a spray head mounting cross rod, a transverse connecting rod and an inclined stay rod;

the number of the vertical rods is two, the two vertical rods are respectively installed on the corresponding spray head support fixing blocks, the two vertical rods penetrate through the protective shell, and the tops of the two vertical rods are connected through the spray head installation cross rod;

the plurality of spray head mechanisms are respectively arranged on the spray head mounting cross rod;

the two vertical rods are connected through the transverse connecting rod;

one end of the inclined strut is connected with the vertical rod, and the other end of the inclined strut penetrates through the collecting cover to be connected with the spray head mounting cross rod.

The pulley traveling driving mechanism comprises a mounting plate, a driving motor and a rack;

the mounting panel is installed one side of sliding bottom, driving motor with the mounting panel is connected, the rack is installed on the carriage and with driving motor sets up relatively, driving motor's output pass through the gear with rack toothing connects.

Further, the blowing mechanism comprises an air duct and a blowing nozzle;

the air guide pipe is connected with the air compressor;

the air blowing heads are multiple, and the air blowing nozzles are respectively arranged on the air guide pipe.

By adopting the technical scheme, the invention has the following beneficial effects:

the upper die is lifted through the lifting device, the lifting device drives the upper die to move on the truss, firstly, the upper die is moved to the upper die polishing device through the lifting device, the upper die is polished through the upper die polishing device, after the upper die polishing device polishes the upper die, the lifting device drives the upper die to continue moving along the truss, the upper die is moved to the upper die spraying device through the lifting device, and the release agent is sprayed on the surface of the upper die through the upper die spraying device.

Through the upper die processing system, the polishing of the upper die and the mechanical operation of spraying the release agent can be realized, the number of workers needing to participate in the polishing of the upper die and the operation of spraying the release agent is reduced, the construction safety is improved, the processing efficiency of the upper die and the uniform degree of the release agent covering on the surface of the upper die can be improved through the upper die processing system, the production efficiency of the cover beam is improved, and the requirement of factory type operation is met.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic structural view of a cope mold handling system according to the present invention;

FIG. 2 is a schematic structural view of the hidden truss of FIG. 1;

FIG. 3 is a schematic structural view of an upper mold polishing apparatus provided in the present invention;

FIG. 4 is an enlarged view of a portion of FIG. 3 at A;

FIG. 5 is a schematic structural view of an upper mold spraying apparatus provided in the present invention;

FIG. 6 is a partial enlarged view of FIG. 5 at B;

FIG. 7 is an enlarged view of a portion of FIG. 5 at C;

FIG. 8 is an enlarged view of a portion of FIG. 5 at D;

FIG. 9 is a schematic view of a first perspective structure of a hidden nozzle mechanism, a collecting cover and a protective shell of an upper die spraying device provided by the invention;

FIG. 10 is an enlarged view of a portion of FIG. 9 at E;

FIG. 11 is a second structural view of the upper mold spraying device of the present invention illustrating the hidden nozzle mechanism, the collection cover and the protective shell;

FIG. 12 is an enlarged view of a portion of FIG. 11 at F;

FIG. 13 is a schematic structural view of a head mechanism according to the present invention;

FIG. 14 is a schematic view of the intake and intake connections hidden in FIG. 12;

FIG. 15 is a first perspective structural view of the air passage core provided in the present invention;

FIG. 16 is a schematic structural view of a waterway core provided by the invention;

FIG. 17 is a second perspective structural view of the air passage core provided in the present invention;

FIG. 18 is a schematic view of the connection between the waterway core and the airway core provided in the present invention;

FIG. 19 is a cross-sectional view A-A of FIG. 18;

fig. 20 is a schematic view of the connection relationship between the connection device and the housing provided by the invention.

Reference numerals: 1-a truss; 2-hoisting means; 3-upper die polishing device; 4-an upper die spraying device; 5-upper mould; 21-an electric sliding table; 22-folding telescopic arm; 23-magnetic hanging; 31-a chassis; 32-a robotic arm; 33-an upper die polishing mechanism; 331-polishing the motor mounting frame by an upper die; 332-grinding the motor on the upper die; 333-dust hood; 334-upper die polishing head; 335-a dust extraction duct; 336-a sleeve; 337-contact pads; 338-a resilient compression member; 41-a moving mechanism; 42-a spray head holder; 43-a spray head mechanism; 44-a collection hood; 45-a blowing mechanism; 431-waterway core; 432-gas path core; 433-liquid inlet joint; 434-air inlet joint; 4311-water circuit; 4321-gas circuit; 4312-base; 4313-aqueduct; 4314-boss; 4315-liquid inlet interface; 4322-shell; 4323-convex column; 4324-step surface; 4325-quincunx air jet; 4326-gas path interface; 435-connecting means; 4351-upper semicircular connecting plate; 4352-lower semicircular connecting plate; 4353-fasteners; 4354-upper mounting table; 4355-lower mounting table; 411-a carriage; 412-a pulley; 413-a sliding guide; 4121-sliding base; 4122-a mold release agent storage tank; 4123-water pump; 4124-air compressor; 4125-fixing block of nozzle holder; 4126-protective shell; 4131-linear guide; 4132-linear slide; 414-limit stop; 4141-mounting seat; 4142-rubber pad; 421-vertical bar; 422-installing a cross bar on the spray head; 423-transverse connecting rod; 424-diagonal bar; 415-a tackle travel drive mechanism; 4151-a mounting plate; 4152-a drive motor; 4153-rack; 451-an airway tube; 452-blow nozzle.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1 to 20, the upper mold processing system of the present application includes a truss 1, a hoisting device 2, an upper mold polishing device 3, and an upper mold spraying device 4;

the hoisting device 2 is slidably arranged on the truss 1, and the hoisting device 2 is used for hoisting the upper die 5;

the upper die polishing device 3 and the upper die spraying device 4 are sequentially arranged in the truss 1 along the moving direction of the lifting device 2.

The upper die 5 is lifted through the lifting device 2, the lifting device 2 drives the upper die 5 to move on the truss 1, firstly, the upper die 5 is moved to the upper die polishing device 3 through the lifting device 2, the upper die 5 is polished through the upper die polishing device 3, after the upper die 5 is polished through the upper die polishing device 3, the lifting device 2 drives the upper die 5 to continue to move along the truss 1, the upper die 5 is moved to the upper die spraying device 4 through the lifting device 2, and the release agent is sprayed on the surface of the upper die 5 through the upper die spraying device 4.

Through the last mould processing system of this application, can realize polishing and the mechanized operation of spraying the release agent to last mould 5, reduce the workman quantity that the mould was polished and the operation of spraying the release agent needs participated in, improve construction safety to last mould processing system through this application can improve the treatment effeciency to last mould and go up the mould surface release agent and cover even degree, and then improve the production efficiency of bent cap, satisfy the requirement of factory formula operation.

Specifically, the hoisting device 2 comprises an electric sliding table 21, a folding telescopic arm 22 and a magnetic crane 23;

the electric sliding table 21 is slidably mounted on the truss 1, the folding telescopic arm 22 is connected with the electric sliding table 21, the magnetic crane 23 is connected with the folding telescopic arm 22, and the upper die 5 is hoisted by the magnetic crane 23.

When the lifting device 2 is used, the magnetic crane 23 adsorbs the upper die 5, the electric sliding table 21 drives the folding telescopic arm 22 and the magnetic crane 23 to move to the upper die polishing device 3 along the truss 1, the folding telescopic arm 22 extends to drive the magnetic crane 23 and the upper die 5 to move downwards, so that the upper die polishing device 3 can polish the upper die 5, after the upper die polishing device 3 polishes the upper die 5, the folding telescopic arm 22 contracts to drive the magnetic crane 23 and the upper die 5 to move upwards, the electric sliding table 21 drives the folding telescopic arm 22 and the magnetic crane 23 to move to the upper die spraying device 4 along the truss 1, the folding telescopic arm 22 extends to drive the magnetic crane 23 and the upper die 5 to move downwards, so that the upper die spraying device 4 can spray a release agent to the surface of the upper die 5.

Specifically, the upper die grinding device 3 includes an underframe 31, an electric slide table 21, a mechanical arm 32 and an upper die grinding mechanism 33;

the electric sliding table 21 is slidably mounted on the bottom frame 31, the mechanical arm 32 is mounted on the electric sliding table 21, and the upper die polishing mechanism 33 is mounted on the mechanical arm 32;

the upper die polishing mechanism 33 comprises an upper die polishing motor mounting frame 331, an upper die polishing motor 332, a dust suction hood 333, an upper die polishing head 334 and a dust suction guide pipe 335;

go up mould polishing motor mounting bracket 331 and be connected with arm 32, it installs in last mould polishing motor mounting bracket 331 to go up mould polishing motor 332, it wears out last mould polishing motor mounting bracket 331 and is connected with last mould polishing head 334 to go up the output of mould polishing motor 332, it installs suction hood 333 to go up the position that mould polishing motor mounting bracket 331 outside corresponds the output of mould polishing motor 332, it is equipped with sleeve 336 to go up mould polishing head 334 outside cover, sleeve 336 is connected with suction hood 333, the outer terminal surface of suction hood 333 is provided with contact pad 337, install elasticity compression piece 338 (elasticity compression piece 338 includes the connecting rod and overlaps the spring on the connecting rod) between contact pad 337 and the suction hood 333, dust absorption pipe 335 and suction hood 333 intercommunication, dust absorption pipe 335 is used for connecting the dust catcher.

The mechanical arm 32 moves along the underframe 31 through the electric sliding table 21, and the mechanical arm 32 moves forwards, backwards, leftwards and rightwards in cooperation with multiple degrees of freedom of the mechanical arm 32, so that the upper die 5 is ensured to be completely within the coverage range of the upper die polishing mechanism 33; dust generated in the polishing process of the upper die polishing mechanism 33 enters the dust collector through the dust collection guide pipe 335, so that the polishing and dust collection of the upper die polishing mechanism 33 are realized, and the pollution to the environment when the upper die polishing head 334 polishes is greatly reduced.

Specifically, the upper die spray coating device 4 includes a moving mechanism 41, a head holder 42, a head mechanism 43, a collection cover 44, and a blowing mechanism 45;

the head holder 42 is mounted on the moving mechanism 41;

a plurality of head mechanisms 43 are provided, and the plurality of head mechanisms 43 are respectively mounted on the head holder 42;

the collecting cover 44 is arranged below the spray head mechanism 43 and connected with the spray head bracket 42 below the spray head mechanism 43;

the blowing mechanism 45 is installed at the edge of the outer side of the collecting cover 44;

the spray head mechanism 43 comprises a water path core 431, a gas path core 432, a liquid inlet joint 433 and a gas inlet joint 434;

the air channel core 432 and the water channel core 431 are coaxially arranged, the air channel core 432 is sleeved on the water channel core 431 and is hermetically connected with the water channel core 431, and the air channel core 432 is connected with the spray head bracket 42;

a waterway 4311 extending along the length direction of the waterway core 431 is arranged in the waterway core 431;

a gas channel 4321 extending along the length direction of the gas channel core 432 is arranged in the gas channel core 432, and the gas channel 4321 and the water channel 4311 are coaxially arranged;

the inlet joint 433 is connected to the water channel core 431, and the inlet joint 434 is connected to the air channel core 432.

When the upper die spraying device 4 is actually used, the upper die spraying device 4 is arranged below the upper die 5, the moving mechanism 41 drives the nozzle support 42 to move, the nozzle support 42 drives the nozzle mechanism 43, the collecting cover 44 and the blowing mechanism 45 synchronously move, firstly, the surface of the upper die 5 is subjected to first soot blowing through the blowing mechanism 45, as the upper die grinding device 3 polishes the upper die 5, more dust is generated, and in many times, the first soot blowing through the blowing mechanism 45 cannot clean floating ash on the surface of the upper die 5, the uniform degree of coverage of a release agent on the surface of the upper die 5 is influenced, so that the demolding operation is influenced, therefore, compressed air is conveyed to the gas path core body 432 through the air inlet connector 434, the compressed air sprayed from the gas path core body 432 blows the surface of the upper die 5 for the second time, and the soot blowing effect of the upper die 5 is ensured, the covering uniformity degree of the release agent on the surface of the upper die 5 is improved, after soot blowing is carried out for the second time, the release agent is conveyed to the water channel core 431 through the liquid inlet joint 433, the release agent sprayed out of the water channel core 431 is atomized by compressed air sprayed out of the air channel core 432, the atomized release agent is uniformly sprayed onto the surface of the upper die 5, the release agent is atomized through the matching use of the air channel core 432 and the water channel core 431, and the covering uniformity degree of the atomized release agent on the surface of the upper die 5 can be further improved.

Through last mould spraying device 4 of this application, can realize the mechanized operation to the injection release agent of last mould 5, reduce the workman quantity that the injection release agent operation of last mould 5 needs to participate in, improve construction safety to can improve the treatment effeciency to last mould 5 and go up mould 5 surface release agent cover even degree through last mould spraying device 4 of this application, and then improve the production efficiency of bent cap, satisfy the requirement of factory formula operation.

Specifically, the waterway core 431 includes a base 4312 and a water conduit 4313;

a boss 4314 is arranged on the base 4312, the water guide pipe 4313 is connected with the boss 4314, the base 4312, the boss 4314 and the water guide pipe 4313 are coaxially arranged, a water path 4311 sequentially penetrates through the base 4312, the boss 4314 and the water guide pipe 4313, a liquid inlet port 4315 communicated with the water path 4311 is arranged on the base 4312, and the liquid inlet joint 433 is connected with the liquid inlet port 4315;

the gas path core 432 is sleeved on the water guide pipe 4313, and the gas path core 432 is hermetically connected with the base 4312.

The gas circuit core 432 is hermetically connected with the base 4312, so that the problem of insufficient pressure of compressed air caused by gas leakage of the compressed air in the gas circuit core 432 from the base 4312 can be avoided.

Specifically, the gas circuit core 432 includes a housing 4322 and a boss 4323;

the housing 4322 is connected to the nozzle holder 42, a step surface 4324 engaged with the boss 4314 is disposed in the housing 4322, a boss 4323 is disposed at an end of the housing 4322 away from the base 4312, the housing 4322 and the boss 4323 are coaxially disposed, the gas channel 4321 sequentially penetrates the housing 4322 and the boss 4323 along an axis of the housing 4322, a quincunx gas vent 4325 communicated with the gas channel 4321 is disposed on an end surface of the boss 4323, the housing 4322 is sleeved on the water guide pipe 4313, the housing 4322 and the base 4312 are hermetically connected, the water guide pipe 4313 extends to the quincunx gas vent 4325, a gas channel port 4326 communicated with the gas channel 4321 is disposed on a side wall of the housing 4322, and the gas inlet connector 434 is connected to the gas channel port 4326.

Compressed air enters the air passage 4321 in the outer shell 4322 from the air passage port 4326 through the air inlet joint 434, enters the air passage 4321 in the convex column 4323 from the air passage 4321 in the outer shell 4322 and is sprayed out from the quincunx air nozzle 4325 on the end surface of the convex column 4323, the release agent sprayed out from the water passage 4311 of the water guide pipe 4313 is atomized by the compressed air sprayed out from the quincunx air nozzle 4325, and the atomized release agent can be uniformly sprayed on the surface of the upper die 5.

The water route core 431 and the air circuit core 432 of this application are at the in-process of in-service use, in order to solve blowing mechanism 45 and to the completion operation of polishing last mould 5 blow the ash in-process, can not clear up the superficial ash on last mould 5 surface very clean problem, this application is under the prerequisite that does not additionally increase and blows the ash structure, realizes blowing the ash to last mould 5's second time through shower nozzle mechanism 43, and the course of operation that blows the ash for the second time is: compressed air is conveyed to the air path interface 4326 through the air inlet connector 434, enters the air path 4321 through the air path interface 4326 and is sprayed out from the quincunx air spraying port 4325 on the end face of the convex column 4323, the coverage area of the compressed air is increased through the quincunx air spraying port 4325, the compressed air with the coverage area increased through the quincunx air spraying port 4325 blows ash on the surface of the upper die 5 for the second time, therefore, the dust blowing device has a strong cleaning effect on the floating ash on the surface of the upper die 5, is matched with the first-time dust blowing of the air blowing mechanism 45, can clean the floating ash on the surface of the upper die 5, and lays a solid foundation for uniformly covering the surface of the upper die 5 with a release agent.

In addition, after the upper die 5 finishes the second soot blowing, the release agent enters the water channel 4311 of the liquid inlet joint 433 through the liquid inlet joint 433 and is sprayed out from the water guide pipe 4313, and the release agent sprayed out from the water guide pipe 4313 is sprayed out from the upper die 5 only, because the coverage area is small, the coverage uniformity of the release agent sprayed out from the surface of the upper die 5 is poor, therefore, the release agent sprayed out from the water guide pipe 4313 is atomized by compressed air which is required to be matched with the quincunx air jet 4325 sprayed out from the convex column 4323 end surface of the air channel core 432, and the quincunx air jet 4325 can atomize the release agent sprayed out from the water guide pipe 4313 at multiple angles, so that the release agent can be uniformly covered on the surface of the upper die 5.

The spray head mechanism 43 of the application realizes the second air blowing on the surface of the upper die 5 and the effect of uniformly covering the release agent on the surface of the upper die 5 under the condition that external equipment is not added, and has strong practicability.

Specifically, the shower head holder further comprises a connecting device 435, wherein the connecting device 435 is mounted on the outer shell 4322, and the outer shell 4322 is connected with the shower head holder 42 through the connecting device 435;

the connection means 435 includes an upper semicircular connection plate 4351, a lower semicircular connection plate 4352 and a fastener 4353;

one side of the upper semicircular connecting plate 4351 is connected to a side wall of the housing 4322;

the lower semicircular connecting plate 4352 and the upper semicircular connecting plate 4351 are arranged oppositely up and down, and one side of the lower semicircular connecting plate 4352 is connected with the side wall of the shell 4322;

an upper mounting table 4354 is installed at the other side of the upper semicircular connecting plate 4351;

the other side of the lower semicircular connecting plate 4352 is provided with a lower mounting table 4355;

fasteners 4353 connect the upper mounting table 4354 and the lower mounting table 4355.

The connection device 435 of the present application is first connected to the head holder 42 by the upper semicircular connection plate 4351 and the lower semicircular connection plate 4352, and then the upper mounting table 4354 and the lower mounting table 4355 are fastened and connected by the fastener 4353, thereby achieving the mounting of the head mechanism 43 and the head holder 42 by the connection device 435.

When it is necessary to detach the head mechanism 43, the fastener 4353 connecting the upper mounting table 4354 and the lower mounting table 4355 is first loosened, and the connection device 435 is separated from the head holder 42 through the gap between the upper mounting table 4354 and the lower mounting table 4355, whereby the detachment of the head mechanism 43 from the head holder 42 is achieved by the connection device 435.

Specifically, the fastener 4353 is a bolt.

It should be noted that the fastening member 4353 is a bolt, and is only used for describing a specific kind of the fastening member 4353, and any structure capable of connecting the upper mounting table 4354 and the lower mounting table 4355 can be used as the fastening member 4353 of the present application for those skilled in the art.

Specifically, the moving mechanism 41 includes a carriage 411, a sled 412, and a slide guide 413;

the carriage 412 is slidably mounted on the carriage 411 by a slide guide 413;

the spray head holder 42 is mounted on the carriage 412;

the pulley 412 comprises a sliding base 4121, a release agent storage tank 4122, a water pump 4123, an air compressor 4124, a nozzle bracket fixing block 4125 and a protective shell 4126;

a slide base 4121 is slidably mounted on the carriage 411 through a slide guide 413;

a release agent storage tank 4122, a water pump 4123 and an air compressor 4124 are respectively arranged on the sliding base 4121;

the release agent storage tank 4122 is connected with the liquid inlet joint 433 through a water pump 4123;

the air compressor 4124 is respectively connected with the air inlet joint 434 and the blowing mechanism 45;

the nozzle bracket fixing block 4125 is relatively installed on the sliding base 4121, and the nozzle bracket 42 is connected with the nozzle bracket fixing block 4125;

the protective housing 4126 is connected to the slide base 4121;

when the blowing mechanism 45 is required to blow the dust on the surface of the upper die 5 for the first time, the air compressor 4124 transmits compressed air to the blowing mechanism 45, and the blowing mechanism 45 sprays the compressed air to the upper die 5 to blow the dust on the upper die 5 for the first time.

When the nozzle mechanism 43 is required to perform secondary soot blowing on the surface of the upper mold 5, the air compressor 4124 delivers compressed air to the air path core 432 through the air inlet connector 434, and the air path core 432 sprays the compressed air to the upper mold 5 to perform secondary soot blowing on the upper mold 5.

When the nozzle mechanism 43 is required to spray the release agent to the surface of the upper mold 5, the release agent stored in the release agent storage tank 4122 is delivered to the waterway core 431 from the liquid inlet joint 433 by the water pump 4123, and the release agent sprayed from the water guide pipe 4313 of the waterway core 431 is atomized by the compressed air sprayed from the quincunx air spraying port 4325 on the end surface of the convex column 4323 of the waterway core 432, so that the release agent is uniformly sprayed to the upper mold 5.

In addition, the collecting cover 44 of the present application has two functions, one of which is that the collecting cover 44 plays a role in preventing the release agent sprayed out from the spray head mechanism 43 from splashing, so as to protect the field working environment. The other function is that the release agent sprayed on the surface of the upper die 5 can be collected by the collection cover 44, and the field working environment is protected.

Specifically, the slide guide 413 includes a linear guide 4131 and a linear slider 4132;

the linear guide rails 4131 are arranged along the length direction of the sliding frame 411, the number of the linear guide rails 4131 is two, the two linear guide rails 4131 are oppositely arranged on the sliding frame 411, the number of the linear sliders 4132 is multiple, the linear sliders 4132 are respectively arranged on the two linear guide rails 4131, and the sliding base 4121 is connected with the linear sliders 4132;

the sliding frames 411 at two sides of the linear guide rail 4131 are respectively provided with a limit stop block 414;

the limit stop block 414 comprises a mounting seat 4141 and a rubber pad 4142;

the mounting seat 4141 is oppositely arranged on the sliding frame 411 at two sides of the linear guide rail 4131;

a rubber pad 4142 is mounted on a surface of the mount 4141 facing the linear guide 4131.

The sliding base 4121 moves along the linear guide 4131 through the plurality of linear sliders 4132, and the two linear guide 4131 and the plurality of linear sliders 4132 ensure the smoothness of the sliding base 4121 along the linear guide 4131.

In order to ensure the safety of the movement of the trolley 412 on the sliding frame 411, the sliding frame 411 on both sides of the linear guide 4131 is respectively provided with a limit stop block 414, and two limit positions of the trolley 412 are limited through the two limit stop blocks 414.

In order to prevent the limiting stop block 414 from damaging the pulley 412, the rubber pad 4142 is mounted on the surface of the mounting seat 4141 of the limiting stop block 414 facing the linear guide rail 4131, the rubber pad 4142 is used for buffering the pulley 412, the material of the rubber pad 4142 is soft and cannot damage the pulley 412, and the normal use of the pulley 412 is ensured, and the rubber pad 4142 is made of rubber.

Specifically, the showerhead support 42 includes a vertical rod 421, a showerhead mounting cross rod 422, a transverse connecting rod 423, and a diagonal rod 424;

the number of the vertical rods 421 is two, the two vertical rods 421 are respectively installed on the corresponding nozzle support fixing blocks 4125, the two vertical rods 421 penetrate through the protective shell 4126, and the tops of the two vertical rods 421 are connected through the nozzle installation cross rod 422;

the plurality of nozzle mechanisms 43 are respectively mounted on the nozzle mounting cross bar 422;

the two vertical bars 421 are connected by a transverse connecting bar 423;

one end of the inclined strut 424 is connected with the vertical rod 421, and the other end of the inclined strut 424 penetrates through the collecting cover 44 to be connected with the spray head mounting cross rod 422.

Through installing horizontal connecting rod 423 between two montants 421, improve the structural strength between two montants 421, guarantee two montants 421 to the supporting strength of shower nozzle installation horizontal pole 422.

Since the number of head mechanisms 43 mounted on the head mounting rail 422 is increased according to the size of the area of the upper mold 5, that is, the area of the upper mold 5 is increased, the number of head mechanisms 43 mounted on the head mounting rail 422 is increased correspondingly. The area of the upper die 5 is small, and the number of the nozzle mechanisms 43 mounted on the nozzle mounting cross rod 422 is reduced correspondingly.

From this, in order to guarantee two montants 421 to shower nozzle installation horizontal pole 422's support intensity and structural stability, this application has still set up diagonal brace 424, and diagonal brace 424 one end is connected with montant 421, and the diagonal brace 424 other end passes and collects cover 44 and is connected with shower nozzle installation horizontal pole 422, improves the support intensity and the structural strength to shower nozzle installation horizontal pole 422 through diagonal brace 424, guarantees shower nozzle support 42's safety in utilization.

Specifically, the trolley traveling driving mechanism 415 is further included, and the trolley traveling driving mechanism 415 comprises a mounting plate 4151, a driving motor 4152 and a rack 4153;

a mounting plate 4151 is installed at one side of the sliding base 4121, a driving motor 4152 is connected with the mounting plate 4151, a rack 4153 is installed on the sliding frame 411 and is arranged opposite to the driving motor 4152, and an output end of the driving motor 4152 is engaged with the rack 4153 through a gear.

In order to realize the automatic running of the trolley 412 on the sliding frame 411, the present application further comprises a trolley running driving mechanism 415, a driving motor 4152 is mounted on one side of the sliding base 4121 through a mounting plate 4151, a rack 4153 is mounted on the sliding frame 411 and is arranged opposite to the driving motor 4152, and an output end of the driving motor 4152 is engaged with the rack 4153 through a gear, so that the output end of the driving motor 4152 moves along the rack 4153 through the gear, the driving motor 4152 drives the sliding base 4121, and the sliding base 4121 synchronously moves along the sliding frame 411 through a sliding guide 413, thereby realizing the automatic running of the trolley 412 on the sliding frame 411.

Specifically, the insufflation mechanism 45 includes an air duct 451 and an insufflation head 452;

the air duct 451 is connected with an air compressor 4124;

the plural air blowing nozzles 452 are provided, and the plural air blowing nozzles 452 are attached to the air duct 451, respectively.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.