阅读说明：本技术 一种陶瓷板制作用切割装置 (Cutting device is used in ceramic plate preparation ) 是由 于胜男 刘怡燕 张璐 师慧 杨�一 于 2021-10-27 设计创作，主要内容包括：本发明公开了一种陶瓷板制作用切割装置,具体涉及陶瓷板生产领域,包括操作台,所述操作台顶部对称设有两组定位机构,两组所述定位机构中部设有切割机,所述切割机顶部与操作台之间设有传动机构,所述切割机外侧壁固定设有定型机构。本发明通过定位机构、切割机和定型机构的配合使用,定位机构有效避免因切割机切割造成的震荡造成待切割的陶瓷板大面积崩裂,传动马达传动轴转动带动打磨头转动,对切割片切割口位置进行高速转动打磨,将切割机切割后的陶瓷板切割边沿可能造成的微型崩裂和毛剌处进行有效美化,一方面保证了切割成型的陶瓷板外观完整性,另一方面可避免切割后的陶瓷板边沿处的毛剌尖刺对搬运者/包装袋造成的损伤。(The invention discloses a cutting device for manufacturing a ceramic plate, and particularly relates to the field of production of ceramic plates. According to the invention, through the matched use of the positioning mechanism, the cutting machine and the shaping mechanism, the positioning mechanism effectively avoids the large-area crack of the ceramic plate to be cut caused by the vibration caused by the cutting of the cutting machine, the transmission motor transmission shaft rotates to drive the polishing head to rotate, the position of the cutting opening of the cutting piece is polished by high-speed rotation, the micro crack and burr possibly caused by the cutting edge of the ceramic plate cut by the cutting machine are effectively beautified, on one hand, the appearance integrity of the cut ceramic plate is ensured, and on the other hand, the damage of the burr at the edge of the cut ceramic plate to a carrier/packaging bag can be avoided.)

1. The utility model provides a cutting device is used in ceramic plate preparation, includes operation panel (1), its characterized in that: two groups of positioning mechanisms (2) are symmetrically arranged at the top of the operating platform (1), a cutting machine (3) is arranged in the middle of each group of positioning mechanisms (2), a transmission mechanism (4) is arranged between the top of the cutting machine (3) and the operating platform (1), and a shaping mechanism (5) is fixedly arranged on the outer side wall of the cutting machine (3);

the positioning mechanism (2) comprises a positioning table (21), a lifting ring (22) is fixedly arranged in the middle of the top end of the positioning table (21), a fixing frame (23) is arranged outside the positioning table (21), the fixing frame (23) is fixedly connected with the operating table (1), an adjusting through hole is formed in the joint of the fixing frame (23) and the lifting ring (22), a plurality of reset springs (24) are uniformly and fixedly arranged between the fixing frame (23) and the top surface of the positioning table (21), the cross section of the positioning table (21) is in a right trapezoid shape, and a transmission groove (25) is transversely formed in the inclined surface of the positioning table (21);

the transmission mechanism (4) comprises a transmission frame (41), and a positioning frame (42) is fixedly arranged between the transmission frame (41) and the operating frame;

the shaping mechanism (5) comprises a transmission motor (51), a first positioning rod (52) is obliquely and fixedly arranged between the transmission motor (51) and the cutting machine (3), an hourglass-shaped polishing head (53) is fixedly arranged on an output shaft of the transmission motor (51), a second positioning rod (54) is arranged at the joint of the transmission motor (51) and the polishing head (53), a positioning ring (55) is fixedly arranged at the center of the second positioning rod (54), and rollers (56) are rotatably connected to the two ends of the second positioning rod (54).

2. A cutting apparatus for ceramic plate making according to claim 1, wherein: operation panel (1) includes workstation (11), cutting groove (12) have vertically been seted up at workstation (11) middle part, cutting groove (12) are counterpointed with the blade of cutting machine (3) and are set up, and two sets of positioning mechanism (2) are along cutting groove (12) symmetric distribution.

3. A cutting apparatus for ceramic plate making according to claim 1, wherein: the cross-sectional shape of locating rack (42) sets up to "L" style of calligraphy, and driving frame (41) set up to the combination or the automatic movement frame of spout and pulley, cutting machine (3) and driving frame (41) sliding connection.

4. A cutting apparatus for ceramic plate making according to claim 2, wherein: cutting machine (3) are including cutting piece, cutting main part shell and drive motor, the cutting piece is counterpointed with cutting groove (12) and is set up, drive motor and cutting main part shell fixed connection, and the drive motor transmission shaft runs through cutting main part shell and cutting piece fixed connection.

5. A cutting device for ceramic plate making according to claim 4, characterized in that: the transmission motor and the transmission motor (51) are arranged in parallel and are all externally connected with 220V mains supply, and a control switch electrically connected with the transmission motor and the transmission motor (51) is further arranged on the operating platform (1).

6. A cutting apparatus for ceramic plate making according to claim 1, wherein: the distance between the two groups of transmission grooves (25) is the same as the length of the second positioning rod (54), and the inner diameter of the positioning ring (55) is larger than the outer diameter of the output shaft of the transmission motor (51).

7. A cutting device for ceramic plate making according to claim 4, characterized in that: the thickness of the cutting blade and the outer diameter of the bottom end of the polishing head (53) are both smaller than the width of the cutting groove (12), and the outer diameter of the middle part of the polishing head (53) is equal to the thickness of the cutting blade.

8. A cutting apparatus for ceramic plate making according to claim 2, wherein: the bottom ends of the table legs of the workbench (11) are also provided with fixed angle irons and fixed holes, and are matched with fixed bolts equivalent to the fixed holes.

Technical Field

The invention relates to the technical field of ceramic plate production, in particular to a cutting device for manufacturing a ceramic plate.

Background

The ceramic plate has extremely strong weather resistance, and has no influence on the surface and the base material no matter whether the ceramic plate is exposed to sunlight, rain (even acid rain) or moisture. The ultraviolet irradiation resistance and the color stability completely reach the international gray level of 4-5. Also, large or rapid temperature changes do not affect the properties and appearance of the material. The reasonable combination of bending strength and elasticity enables the ceramic plate to have high impact strength. The compact material surface makes dust less likely to adhere and makes cleaning easier. The ceramic plate has excellent fire resistance, does not melt, drip or explode, and is stable for a long time. The ceramic plate is easy to maintain, and the surface and the cutting edge do not need to be painted or coated with a protective surface layer.

The ceramic plate is required to be subjected to specification processing before the ceramic plate is delivered from the factory after production is finished, wherein an indispensable device is used for processing plates and versions of the ceramic plate so as to ensure that the use requirements of purchasers are met; however, most of the existing ceramic plate cutting devices only adopt a common cutting device, and because the ceramic plate is brittle, when the ceramic plate is cut and processed, the position of a cutting opening is cracked sometimes to cause the damage of the ceramic plate or the micro cracking at the cutting opening to influence the appearance of the prepared ceramic plate, and the position of the cutting opening is easy to generate a burr feeling, so that the hand of a carrier is easily scratched or a packaging bag is easily damaged.

Disclosure of Invention

In order to overcome the above-mentioned defects in the prior art, embodiments of the present invention provide a cutting device for manufacturing a ceramic plate, and the technical problems to be solved by the present invention are: how to solve the problem that the existing ceramic plate is easy to crack and cut burr when being cut and processed.

In order to achieve the purpose, the invention provides the following technical scheme: a cutting device for manufacturing a ceramic plate comprises an operation table, wherein two groups of positioning mechanisms are symmetrically arranged at the top of the operation table, a cutting machine is arranged in the middle of each positioning mechanism, a transmission mechanism is arranged between the top of the cutting machine and the operation table, and a shaping mechanism is fixedly arranged on the outer side wall of the cutting machine;

the positioning mechanism comprises a positioning table, a lifting ring is fixedly arranged in the middle of the top end of the positioning table, a fixing frame is arranged outside the positioning table and fixedly connected with the operating table, an adjusting through hole is formed in the joint of the fixing frame and the lifting ring, a plurality of reset springs are uniformly and fixedly arranged between the fixing frame and the top surface of the positioning table, the cross section of the positioning table is in a right trapezoid shape, and a transmission groove is transversely formed in the inclined surface of the positioning table;

the transmission mechanism comprises a transmission frame, and a positioning frame is fixedly arranged between the transmission frame and the operation frame;

the shaping mechanism comprises a transmission motor, a first positioning rod is obliquely and fixedly arranged between the transmission motor and the cutting machine, a hourglass-shaped polishing head is fixedly arranged on an output shaft of the transmission motor, a second positioning rod is arranged at the joint of the transmission motor and the polishing head, a positioning ring is fixedly arranged at the center of the second positioning rod, and rollers are rotatably connected to the two ends of the second positioning rod.

In a preferred embodiment, the operation panel includes the workstation, the cutting groove has vertically been seted up at the workstation middle part, the blade counterpoint setting of cutting groove and cutting machine, and two sets of positioning mechanism are followed cutting groove symmetric distribution, and the ceramic plate of treating the cutting is fixed a position and is protected.

In a preferred embodiment, the cross-sectional shape of the positioning frame is set to be 'L' -shaped, the transmission frame is set to be a combination of a sliding groove and a pulley or an automatic moving frame, and the cutting machine is connected with the transmission frame in a sliding mode, so that a user can adjust the position of the cutting machine conveniently, and the cutting effect is guaranteed.

In a preferred embodiment, the cutting machine includes cutting piece, cutting main part shell and driving motor, the cutting piece sets up with cutting groove counterpoint, driving motor and cutting main part shell fixed connection, and driving motor transmission shaft runs through cutting main part shell and cutting piece fixed connection.

In a preferred embodiment, the transmission motor and the transmission motor are connected in parallel and externally connected to 220V commercial power, and a control switch electrically connected with the transmission motor and the transmission motor is further arranged on the operating platform, so that a user can conveniently operate the device.

In a preferred embodiment, the distance between the two groups of transmission grooves is the same as the length of the second positioning rod, and the inner diameter of the positioning ring is larger than the outer diameter of the output shaft of the transmission motor, so that a certain stability maintaining effect is achieved.

In a preferred embodiment, the thickness of the cutting blade and the outer diameter of the bottom end of the polishing head are both smaller than the width of the cutting groove, the outer diameter of the middle part of the polishing head is equal to the thickness of the cutting blade, the damage of the cutting blade and the polishing head to the operating platform is avoided due to the arrangement of the cutting groove, and the service life of the device is ensured.

In a preferred embodiment, the bottom end of the table leg of the working table is further provided with a fixing angle iron and a fixing hole, and a fixing bolt equivalent to the fixing hole is matched, so that a user can conveniently and fixedly install the device at a processing place through the fixing bolt and the fixing angle iron, and the phenomenon that the operating table is displaced and dislocated in the cutting processing process to reduce the processing effect is effectively prevented.

The invention has the technical effects and advantages that:

the invention uses the positioning mechanism, the cutting machine and the shaping mechanism in a matching way, the positioning mechanism positions and presses the ceramic plate to be cut relative to the two sides of the cutting groove, the exposed area of the ceramic plate to be cut is reduced, the positioning table increases the stress protection with the position of the ceramic plate to be cut, thereby effectively avoiding the ceramic plate to be cut from large-area crack caused by the vibration caused by the cutting of the cutting machine, driving the transmission shaft of the motor to rotate to drive the polishing head to rotate, the cutting position of the cutting piece is polished at high speed, the thinner part in the middle of the polishing head is at the same height with the cutting position of the ceramic plate by the cutting piece, the cutting machine can effectively beautify the micro crack and burr positions possibly caused by the cutting edge of the ceramic plate cut by the cutting machine, on one hand, the appearance integrity of the ceramic plate formed by cutting is guaranteed, and on the other hand, the damage to a carrier/packaging bag caused by burr spikes at the edge of the ceramic plate after cutting can be avoided.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of the positioning mechanism of the present invention.

FIG. 3 is a schematic cross-sectional view of a positioning stage according to the present invention.

Fig. 4 is a schematic view of the connection structure of the cutting machine, the transmission mechanism and the shaping mechanism.

Fig. 5 is a schematic structural diagram of the setting mechanism of the present invention.

Fig. 6 is a schematic diagram of the explosive structure of the setting mechanism of the present invention.

Fig. 7 is a schematic structural diagram of the operation table of the present invention.

The reference signs are: the device comprises an operation table 1, a workbench 11, a cutting groove 12, a positioning mechanism 2, a positioning table 21, a lifting ring 22, a fixed frame 23, a return spring 24, a transmission groove 25, a cutting machine 3, a transmission mechanism 4, a transmission frame 41, a positioning frame 42, a shaping mechanism 5, a transmission motor 51, a first positioning rod 52, a polishing head 53, a second positioning rod 54, a positioning ring 55 and a roller 56.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a cutting device for manufacturing a ceramic plate, which comprises an operating platform 1, wherein the top of the operating platform 1 is symmetrically provided with two groups of positioning mechanisms 2, the middle parts of the two groups of positioning mechanisms 2 are provided with cutting machines 3, a transmission mechanism 4 is arranged between the top of each cutting machine 3 and the operating platform 1, and the outer side wall of each cutting machine 3 is fixedly provided with a shaping mechanism 5;

the positioning mechanism 2 comprises a positioning table 21, a lifting ring 22 is fixedly arranged in the middle of the top end of the positioning table 21, a fixing frame 23 is arranged outside the positioning table 21, the fixing frame 23 is fixedly connected with the operating table 1, an adjusting through hole is formed at the joint of the fixing frame 23 and the lifting ring 22, a plurality of reset springs 24 are uniformly and fixedly arranged between the fixing frame 23 and the top surface of the positioning table 21, the cross section of the positioning table 21 is in a right trapezoid shape, and a transmission groove 25 is transversely formed on the inclined surface of the positioning table 21;

the transmission mechanism 4 comprises a transmission frame 41, and a positioning frame 42 is fixedly arranged between the transmission frame 41 and the operation frame;

the shaping mechanism 5 comprises a transmission motor 51, a first positioning rod 52 is obliquely and fixedly arranged between the transmission motor 51 and the cutting machine 3, an output shaft of the transmission motor 51 is fixedly provided with an hourglass-shaped polishing head 53, a second positioning rod 54 is arranged at the joint of the transmission motor 51 and the polishing head 53, a positioning ring 55 is fixedly arranged at the center of the second positioning rod 54, and two ends of the second positioning rod 54 are rotatably connected with rollers 56;

the operating table 1 comprises a working table 11, a cutting groove 12 is longitudinally formed in the middle of the working table 11, the cutting groove 12 and a blade of the cutting machine 3 are arranged in an aligned mode, and the two groups of positioning mechanisms 2 are symmetrically distributed along the cutting groove 12 and used for positioning and protecting a ceramic plate to be cut; the cutting machine 3 comprises a cutting blade, a cutting main body shell and a transmission motor, the cutting blade and the cutting groove 12 are arranged in a contraposition mode, the transmission motor is fixedly connected with the cutting main body shell, and a transmission shaft of the transmission motor penetrates through the cutting main body shell and is fixedly connected with the cutting blade; the transmission motor and the transmission motor 51 are arranged in parallel and are both externally connected with 220V mains supply, and the operating platform 1 is also provided with a control switch electrically connected with the transmission motor and the transmission motor 51; the thickness of the cutting blade and the outer diameter of the bottom end of the polishing head 53 are both smaller than the width of the cutting groove 12, and the outer diameter of the middle part of the polishing head 53 is equal to the thickness of the cutting blade; the bottom ends of the table legs of the workbench 11 are also provided with fixing angle irons and fixing holes and are matched with fixing bolts equivalent to the fixing holes;

the cross section of the positioning frame 42 is L-shaped, the transmission frame 41 is a combination of a sliding chute and a pulley or an automatic moving frame, and the cutting machine 3 is connected with the transmission frame 41 in a sliding manner; the distance between the two sets of transmission grooves 25 is the same as the length of the second positioning rod 54, and the inner diameter of the positioning ring 55 is larger than the outer diameter of the output shaft of the transmission motor 51.

As shown in fig. 1 to 7, the embodiment specifically is as follows:

in the using process of the device, firstly, the distance between the positioning table 21 and the fixing frame 23 is shortened by lifting the lifting ring 22, and then the reset spring 24 is driven to contract in length, so as to drive the positioning table 21 to lift up in height, the bottom surface of the positioning table 21 is separated from the top surface of the workbench 11, the ceramic plate to be processed is placed at a position vertical to the positioning table 21, then the lifting ring 22 is loosened, the relative positions of the ceramic plate and the workbench 11 are fixed by the two positioning tables 21 under the resilience force action of the reset spring 24, the ceramic plate to be cut is positioned and pressed relative to the two side positions of the cutting groove 12 by the two workbenches 11, compared with the traditional large-area exposed part at the cutting part, the arrangement of the inclined surface of the workbench 11 can reduce the exposed area of the ceramic plate to be cut as far as possible on the premise of ensuring the cutting position of the cutting groove 12 and the cutting piece of the cutting machine 3, and under the driving of manual pushing/electric movement of the transmission mechanism 4, the cutting machine 3 is enabled to cut the ceramic plate to be cut along the direction of the cutting groove 12, and the positioning table 21 is used for increasing the position to be cut of the ceramic plate to be subjected to stress protection, so that the ceramic plate to be cut is effectively prevented from being cracked in a large area due to vibration caused by cutting of the cutting machine 3, the integral appearance of the cut ceramic plate is guaranteed, the finished product rate of the ceramic plate formed by cutting is improved, and the rejection rate is reduced;

in the cutting process of the ceramic plate to be processed by the cutting machine 3, the transmission motor 51 works synchronously, the transmission shaft of the transmission motor 51 rotates to drive the polishing head 53 to rotate, the position of the cutting opening of the cutting piece is polished at high speed, the edge of the ceramic plate after cutting is polished, the rollers 56 at two sides rotate at the position of the transmission groove 25 in the period, the transverse position of the polishing head 53 is limited by the second positioning rod 54 and the positioning ring 55 to a certain degree, the longitudinal position of the polishing head 53 is limited by the first positioning rod 52, the flatness of the cutting edge of the ceramic plate after processing is prevented from being influenced by the shaking amplitude of the polishing head 53 when the shaping mechanism 5 works, the stability of the polishing head 53 during working is achieved, the middle thinner part of the polishing head 53 is enabled to be at the same height with the cutting piece at the cutting opening of the ceramic plate, the possible micro-type crack and burr at the cutting edge of the ceramic plate after cutting by the cutting machine 3 can be effectively beautified, on one hand, the appearance integrity of the cut ceramic plate is ensured, and on the other hand, the damage of burr spines at the edge of the cut ceramic plate to a carrier/packaging bag can be avoided;

the ceramic plate cutting/polishing device has the advantages that after the ceramic plate cutting/polishing is completed, the ceramic plate is cut into two parts, the ceramic plate is fixed by the two groups of positioning mechanisms 2, a user only needs to lift the lifting ring 22, the positioning platforms 21 on two sides are driven to be separated from the ceramic plate cut into the two parts, the ceramic plate falling caused by the fact that the two parts of the traditional ceramic plate cutting device are narrow relatively can be effectively avoided, and the ceramic plate processing yield wheel is further protected.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;

and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.