阅读说明：本技术 一种精冲成型模具及锥型齿零件 (Fine blanking forming die and tapered tooth part ) 是由 高志生 管明文 汪翀 何文飞 于 2021-07-28 设计创作，主要内容包括：本发明提供一种精冲成型模具及锥型齿零件,其中,所述精冲成型模具包括：凹模、第一凸模以及顶升机构；所述凹模内部形成与外部相连通的型腔,所述第一凸模与所述凹模合模时,所述第一凸模能够与所述型腔配合；所述型腔的侧壁具有适于所述锥型齿零件的锥齿成型的锥度；所述顶升机构延伸至所述型腔中,并与所述第一凸模、型腔内侧壁共同围成所述锥型齿零件的冲压成型空间。本发明的精冲成型模具实现了带有锥度的齿形零件的精冲,其通过凹模、第一凸模以及顶升机构提供成型时的应力,使得工件塑性大幅提高,从而不仅解决了粉末冶金件的机械性能差的问题,而且解决了机加工件生产效率低成本高的问题。(The invention provides a fine blanking forming die and a tapered tooth part, wherein the fine blanking forming die comprises: the die, the first male die and the jacking mechanism; a cavity communicated with the outside is formed in the female die, and when the first male die and the female die are closed, the first male die can be matched with the cavity; the side wall of the cavity is provided with a taper suitable for forming the conical teeth of the conical tooth part; the jacking mechanism extends into the cavity and forms a punch forming space of the conical tooth part together with the first male die and the inner side wall of the cavity. The fine blanking forming die disclosed by the invention realizes fine blanking of the tapered tooth-shaped part, and provides stress during forming through the female die, the first male die and the jacking mechanism, so that the plasticity of a workpiece is greatly improved, and the problems of poor mechanical property of a powder metallurgy part and low production efficiency and high cost of a machined part are solved.)

1. The utility model provides a fine blanking forming die, its stamping forming that is used for tapered tooth part, its characterized in that, fine blanking forming die includes: the die, the first male die and the jacking mechanism;

a cavity communicated with the outside is formed in the female die, and when the first male die and the female die are closed, the first male die can be matched with the cavity;

the side wall of the cavity is provided with a taper suitable for forming the conical teeth of the conical tooth part;

the jacking mechanism extends into the cavity and forms a punch forming space of the conical tooth part together with the first male die and the inner side wall of the cavity.

2. The fine blanking forming die of claim 1, wherein the female die comprises: a die insert and a support block; the die insert forms the cavity, and the supporting block is accommodated in the die insert and supports the die insert from the lower part.

3. The fine blanking forming die of claim 2, wherein the jacking mechanism is located in a space enclosed by the die insert and a support block, and the support block is a support ring.

4. The fine blanking forming die of claim 1, wherein the jacking mechanism is a jacking plate, and an upper end surface of the jacking plate is arranged opposite to a lower end surface of the first male die.

5. The fine blanking die of claim 1 or 4, wherein the first male die is arranged coaxially with the jacking mechanism.

6. The fine blanking forming die of claim 1, further comprising a part pressing plate, wherein the part pressing plate is sleeved on the first male die and is arranged opposite to the top surface of the female die.

7. The fine blanking forming die of claim 1, further comprising a second male die, wherein the second male die can extend into the punch forming space when the first male die and the female die are closed, so that the conical tooth part forms an intermediate through hole structure.

8. The fine blanking die of claim 7, further comprising a stripper plate, wherein the stripper plate is disposed opposite to the second male die and cooperates with the second male die to discharge punching waste.

9. The fine blanking forming die of claim 8, wherein the second male die is accommodated in the jacking mechanism, a step structure for supporting the second male die is further arranged in the jacking mechanism, and the stripper plate is accommodated in the first male die.

10. A tapered tooth part produced by the fine blanking die according to any one of claims 1 to 9.

Technical Field

The invention relates to the technical field of stamping, in particular to a fine stamping forming die and a conical tooth part.

Background

For a tooth-shaped part with a taper (such as a synchronizer ring gear and the like), because the tooth-shaped part has a certain taper, the forming of the taper structure needs to be realized by a corresponding process. The existing production and processing technology comprises the following steps: powder metallurgy and machining. However, the powder metallurgy parts manufactured by the powder metallurgy process have the defects of low bending resistance, low shearing resistance and low contact strength due to the process; the machining production process has the defects of low efficiency and high cost. Therefore, it is necessary to provide a further solution to the above problems.

Disclosure of Invention

The invention aims to provide a fine blanking forming die and a conical tooth part so as to overcome the defects in the prior art.

In order to solve the technical problems, the technical scheme of the invention is as follows:

the utility model provides a fine blanking forming die, its stamping forming that is used for tapered tooth part, fine blanking forming die includes: the die, the first male die and the jacking mechanism;

a cavity communicated with the outside is formed in the female die, and when the first male die and the female die are closed, the first male die can be matched with the cavity;

the side wall of the cavity is provided with a taper suitable for forming the conical teeth of the conical tooth part;

the jacking mechanism extends into the cavity and forms a punch forming space of the conical tooth part together with the first male die and the inner side wall of the cavity.

As the improvement of the fine blanking forming die, the female die comprises: a die insert and a support block; the die insert forms the cavity, and the supporting block is accommodated in the die insert and supports the die insert from the lower part.

As an improvement of the fine blanking forming die, the jacking mechanism is positioned in a space defined by the die insert and the supporting block, and the supporting block is a supporting ring.

As an improvement of the fine blanking forming die, the jacking mechanism is a jacking plate, and the upper end face of the jacking plate is arranged opposite to the lower end face of the first male die.

As an improvement of the fine blanking forming die, the first male die and the jacking mechanism are coaxially arranged.

As an improvement of the fine blanking forming die, the fine blanking forming die further comprises a part pressing plate, and the part pressing plate is sleeved on the first male die and is arranged opposite to the top surface of the female die.

As an improvement of the fine blanking forming die, the fine blanking forming die further comprises a second male die, and the second male die can extend into the punch forming space when the first male die and the female die are matched, so that the conical tooth part forms a middle through hole structure.

As an improvement of the fine blanking forming die, the fine blanking forming die further comprises a stripper plate, wherein the stripper plate is arranged opposite to the second male die and is matched with the second male die to discharge punching waste.

As an improvement of the fine blanking forming die, the second male die is accommodated in the jacking mechanism, the jacking mechanism is also provided with a step structure for supporting the second male die, and the stripper plate is accommodated in the first male die.

In order to solve the technical problems, the technical scheme of the invention is as follows:

a conical tooth part is manufactured by the fine blanking forming die.

Compared with the prior art, the invention has the beneficial effects that: the fine blanking forming die disclosed by the invention realizes fine blanking of the tapered tooth-shaped part, and provides stress during forming through the female die, the first male die and the jacking mechanism, so that the plasticity of a workpiece is greatly improved, and the problems of poor mechanical property of a powder metallurgy part and low production efficiency and high cost of a machined part are solved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic cross-sectional view of a fine blanking mold according to an embodiment of the present invention;

fig. 2 is an enlarged schematic view of a circled portion in fig. 1.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 and 2, an embodiment of the present invention provides a fine blanking die for stamping and forming a tapered tooth part 100. Specifically, the fine blanking die of the present embodiment includes: the die 10, the first punch 20 and the jacking mechanism 30.

Wherein, a cavity 11 communicated with the outside is formed inside the female die 10, and the cavity 11 provides a space for molding the tapered tooth part 100. Structurally, the female die 10 is of a split structure, so that the processing and the manufacturing of the die are facilitated, and the problem that the die of an integral structure is inconvenient to process is solved. It includes: die insert 12 and support block 13. At this time, the cavity 11 is formed inside the die insert 12. The support block 13 is accommodated in the die insert 12, and supports the die insert 12 from below and holds the die 10 fixed.

For the molding of the tapered tooth part 100, the side wall 110 of the cavity 11 has a taper suitable for the tapered tooth molding of the tapered tooth part 100. In this way, when the first male die 20 and the female die 10 are closed, the tapered tooth part 100 can form a corresponding taper under the shaping action of the side wall 110 of the cavity 11, whereas the existing fine blanking device can only form a vertical plane by one-time stamping.

The first punch 20 is used to press the material 200 for forming the conical-tooth component 100 into the cavity 11 of the female die 10, and when the first punch 20 is clamped to the female die 10, the first punch 20 can be fitted into the cavity 11. That is, the first male die 20 can be driven by the power mechanism to punch downwards and move into the cavity 11 to realize the fine punching of the workpiece.

The jacking mechanism 30 is used to provide counter pressure when the tapered tooth part 100 is formed. Specifically, the jacking mechanism 30 extends into the cavity 11, and encloses a stamping forming space of the tapered tooth part 100 together with the first male die 20 and the inner side wall 110 of the cavity 11. Therefore, the upper, lower and lateral stress is provided through the female die 10, the first male die 20 and the jacking mechanism 30, so that the improvement of the plasticity of the workpiece is facilitated, the problem of poor mechanical property of the powder metallurgy part is solved, and the problem of low production efficiency and high cost of machined parts is solved.

In one embodiment, the jacking mechanism 30 is located in the space enclosed by the die insert 12 and the support block 13. At this time, the supporting block 13 is designed as a supporting ring in order to be engaged with the jacking mechanism 30. Structurally, the jacking mechanism 30 may be a jacking plate, and an upper end surface of the jacking plate is disposed opposite to a lower end surface of the first male die 20. Thus, the side surface of the cavity 11 provides lateral stress during molding, the upper end surface of the lift plate provides lower stress during molding, and the lower end surface of the first punch 20 provides upper stress during molding. Preferably, in order to ensure the accuracy of the punching, the first punch 20 is arranged coaxially with the jacking mechanism 30.

In order to compress the material 200 for forming the tapered tooth part 100, the fine blanking forming die further includes a part pressing plate 40, and the part pressing plate 40 is sleeved on the first male die 20 and is arranged opposite to the top surface of the female die 10. In this way, when the first punch 20 and the die 10 are clamped, the part holder 40 can hold the material 200 for molding the tapered tooth part 100, and the position thereof can be kept fixed.

For the ring gear type bevel gear part 100, the formation of the middle through hole structure of the bevel gear part 100 is also required to be realized. Correspondingly, the fine blanking forming die further comprises a second male die 50. The second punch 50 can move and extend into the punch forming space when the first punch 20 and the female die 10 are closed, and further punch waste 300 of the material 200 of the formed tapered tooth part 100 is punched, so that the tapered tooth part 100 forms a middle through hole structure. In addition, the fine blanking forming die further comprises a material returning plate 60, wherein the material returning plate 60 is arranged opposite to the second male die 50 and is matched with the second male die 50 to discharge waste materials 300 in the punched hole.

In one embodiment, the second punch 50 is accommodated in the jacking mechanism 30, and the jacking mechanism 30 is further provided with a step structure 31 for supporting the second punch 50, and the step structure 31 can limit the position of the second punch 50. Meanwhile, the stripper plate 60 is received in the first punch 20. Preferably, in order to ensure the precision of the punching, the second punch 50, the stripper plate 60, and the first punch 20 are coaxially arranged with the jacking mechanism 30.

When the fine blanking forming die of the embodiment performs stamping, a material for forming the conical tooth part is subjected to plastic deformation under the action of the first male die and the female die insert, flows and enters the female die cavity. The material entering the cavity of the female die is in a closed space surrounded by the first male die, the female die insert and the top plate. At the moment, the material in the space is subjected to the extrusion force of the first male die, the female die cavity starts to be filled, and meanwhile, under the action of the female die cavity and the ejector plate, the material flows according to the shape of the female die cavity, so that a part with taper is formed.

Based on the fine blanking forming die, the invention further provides a conical tooth part according to another embodiment. The fine blanking die is manufactured by the fine blanking die of the above-mentioned embodiment.

In conclusion, the fine blanking forming die provided by the invention realizes fine blanking of the tapered tooth-shaped part, and provides stress during forming through the female die, the first male die and the jacking mechanism, so that the plasticity of a workpiece is greatly improved, and the problems of poor mechanical property of a powder metallurgy part and low production efficiency and high cost of a machined part are solved.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.