Full-automatic ice cream cone production line

文档序号:311887 发布日期:2021-11-30 浏览:47次 中文

阅读说明:本技术 一种全自动雪糕筒生产流水线 (Full-automatic ice cream cone production line ) 是由 何鹏翔 何鹏达 何中和 何中明 于 2020-12-07 设计创作,主要内容包括:本申请涉及一种全自动雪糕筒生产流水线,包括机架、安装在机架上的烤板组件和送料泵,还包括:动力机构,动力机构包括转动支撑在所述机架上的主轴,主轴上固定有前拨盘;第一传动机构,第一传动机构包括转动支撑在所述机架上的、用于驱动所述送料泵工作的料泵轴;传送机构,传送机构包括饼铲、中轴和齿轮换向器,中轴安装在齿轮换向器的输出轴上,中轴上安装有用于在饼铲上移动甜筒饼的摆锤组件;卷饼模具机构,卷饼模具机构包括驱动组件和成型组件,驱动组件包括转动支撑在机架上的、用于带动成型组件在机架上移动的驱动轴;所述主轴转动能够带动所述料泵轴、所述齿轮换向器的输入轴和所述驱动轴转动。本申请具有提高甜筒的生产效率的效果。(The application relates to a full-automatic ice cream section of thick bamboo production water line, including the frame, install roast board subassembly and the delivery pump in the frame, still include: the power mechanism comprises a main shaft which is rotatably supported on the rack, and a front drive plate is fixed on the main shaft; the first transmission mechanism comprises a material pump shaft which is rotatably supported on the rack and is used for driving the material pump to work; the conveying mechanism comprises a cake shovel, a middle shaft and a gear commutator, wherein the middle shaft is arranged on an output shaft of the gear commutator, and a pendulum bob assembly used for moving the cookie on the cake shovel is arranged on the middle shaft; the cake rolling die mechanism comprises a driving assembly and a forming assembly, wherein the driving assembly comprises a driving shaft which is rotatably supported on the frame and used for driving the forming assembly to move on the frame; the main shaft can drive the material pump shaft, the input shaft of the gear commutator and the driving shaft to rotate. This application has the effect that improves the production efficiency of sweet section of thick bamboo.)

1. The utility model provides a full-automatic ice cream section of thick bamboo production water line, includes frame (1), roast board subassembly (2) and feeding pump (5) of installing in frame (1), its characterized in that still includes:

the baking plate component comprises a power mechanism (3), wherein the power mechanism (3) comprises a main shaft (31) which is rotatably supported on the rack (1), and a front driving plate (32) which is used for driving the baking plate component (2) to move is fixed on the main shaft (31);

the first transmission mechanism (6) comprises a material pump shaft (65) which is rotatably supported on the rack (1) and is used for driving the feeding pump (5) to work;

the conveying mechanism (7), the conveying mechanism (7) includes a cake shovel (71), a middle shaft (72) and a gear commutator (74), the middle shaft (72) is installed on an output shaft of the gear commutator (74), and a pendulum bob component (73) for moving the cookie on the cake shovel (71) is installed on the middle shaft (72);

the cake rolling die mechanism (4), the cake rolling die mechanism (4) comprises a driving component (41) and a forming component (42), the driving component (41) comprises a driving shaft (411) which is rotatably supported on the rack (1) and is used for driving the forming component (42) to move on the rack (1);

the main shaft (31) can drive the material pump shaft (65), the input shaft of the gear commutator (74) and the driving shaft (411) to rotate.

2. The full-automatic ice cream cone production line of claim 1, wherein: the first transmission mechanism (6) further comprises a main bevel gear (61) fixed on the main shaft (31), a transmission shaft (62) rotatably supported on the rack (1), and an auxiliary bevel gear (63) fixed on the transmission shaft (62), wherein the main bevel gear (61) and the auxiliary bevel gear (63) are meshed with each other;

the first transmission mechanism (6) further comprises a rear bevel gear (64) fixed on the transmission shaft (62), and further comprises a matching bevel gear (651) fixed on the material pump shaft (65), wherein the rear bevel gear (64) is meshed with the matching bevel gear (651).

3. The full-automatic ice cream cone production line of claim 2, wherein: the machine frame (1) is provided with a second transmission mechanism (8), the second transmission mechanism (8) comprises a side bevel gear (81) fixed on the main shaft (31), a transmission side shaft (82) rotatably supported on the machine frame (1), and an auxiliary bevel gear (83) fixed on the transmission side shaft (82), and the auxiliary bevel gear (83) is meshed with the side bevel gear (81);

the second transmission mechanism (8) further comprises a side chain wheel (84) fixed on the transmission side shaft (82) and an input chain wheel (85) fixed on an input shaft of the gear reverser (74), and the side chain wheel (84) and the input chain wheel (85) are in transmission connection through a chain.

4. The full-automatic ice cream cone production line of claim 3, wherein: the driving assembly (41) further comprises a molded chain wheel (413) fixed on the driving shaft (411) and a power chain wheel (414) coaxially fixed on the transmission side shaft (82), and the molded chain wheel (413) and the power chain wheel (414) are in transmission connection through a chain.

5. The full automatic ice cream cone production line of any one of claims 2 to 4, wherein: the material pump comprises two material pump shafts (65), a matching bevel gear (651) is fixed on one of the material pump shafts (65), transmission chain wheels (652) are fixed on the two material pump shafts (65), and the two transmission chain wheels (652) are in transmission connection through chains.

6. The full automatic ice cream cone production line of any one of claims 1 to 4, wherein: the power mechanism (3) further comprises a motor (33) fixedly arranged on the rack (1), a main chain wheel (34) fixed on an output shaft of the motor (33), and an auxiliary chain wheel (35) fixed on the main shaft (31), wherein the main chain wheel (34) and the auxiliary chain wheel (35) are in transmission connection through a chain.

7. The full-automatic ice cream cone production line of claim 6, wherein: the chain wheel pressing machine is characterized in that an adjusting device (9) is arranged on the rack (1), the adjusting device (9) comprises a support frame (91) fixed on the rack (1), a sliding shaft (92) in sliding fit with the support frame (91), and a pressing chain wheel (93) rotatably supported on the sliding shaft (92), the pressing chain wheel (93) is meshed with a chain between the main chain wheel (34) and the auxiliary chain wheel (35), and an adjusting piece capable of adjusting the position of the sliding shaft (92) is arranged on the support frame (91).

8. The full-automatic ice cream cone production line of claim 7, wherein: the adjusting piece is rotatably supported on the adjusting screw (94) on the supporting frame (91), the sliding shaft (92) is provided with an adjusting hole (921), the adjusting hole (921) is a threaded hole, and the adjusting screw (94) is in threaded fit with the adjusting hole (921).

Technical Field

The application relates to the technical field of ice cream tube production equipment, in particular to a full-automatic ice cream tube production line.

Background

The ice cream is a kind of traditional and delicious dessert, mainly composed of ice cream bar and edible ice cream cone containing the ice cream bar, the production process of the cone-shaped ice cream cone is that firstly, the raw materials are blended according to the formula to make the raw juice of the cone, then the raw juice of the cone is spread and baked to make the cone cake, finally the cone cake is rolled to form the cone-shaped ice cream cone.

With the rapid development of economic society, the requirements of people in the field of material life are continuously improved, and various foods also need to meet the requirements of industrial mass production. In the prior sweet cone production technology, equipment corresponding to different processes operates independently, after the equipment for preparing the raw juice of the sweet cone is used for preparing the raw juice of the sweet cone, workers manually send the raw juice of the sweet cone into baking equipment to obtain baked sweet cone cakes, and then the sweet cone cakes are sent into a sweet cone mould machine to be rolled to finally prepare finished products of the sweet cone.

In view of the above-mentioned related technologies, the inventor thinks that the devices in the processes for producing the sweet cones cannot be matched with each other synchronously, which wastes labor cost and is not beneficial to improving production efficiency.

Disclosure of Invention

In order to improve the production efficiency of ice cream cone, the application provides a full-automatic ice cream cone production water line.

The application provides a full-automatic ice cream section of thick bamboo production water line adopts following technical scheme:

the utility model provides a full-automatic ice cream section of thick bamboo production water line, includes the frame, installs roast board subassembly and the delivery pump in the frame, still includes: the power mechanism comprises a main shaft which is rotatably supported on the rack, and a front drive plate which is used for driving the baking plate component to move is fixed on the main shaft; the first transmission mechanism comprises a material pump shaft which is rotatably supported on the rack and is used for driving the material pump to work; the conveying mechanism comprises a cake shovel, a middle shaft and a gear commutator, wherein the middle shaft is arranged on an output shaft of the gear commutator, and a pendulum bob assembly used for moving the cookie on the cake shovel is arranged on the middle shaft; the cake rolling die mechanism comprises a driving assembly and a forming assembly, wherein the driving assembly comprises a driving shaft which is rotatably supported on the frame and used for driving the forming assembly to move on the frame; the main shaft can drive the material pump shaft, the input shaft of the gear commutator and the driving shaft to rotate.

By adopting the technical scheme, after the main shaft is driven to rotate by using one power source, the material pump shaft, the gear commutator and the driving shaft are driven simultaneously to drive the baking plate assembly, the feeding pump, the pendulum mass assembly and the cake rolling die mechanism to work simultaneously, so that the function of mutual matching and synchronous operation of different devices in each process of sweet cone production is realized, and the production efficiency is improved.

Optionally, the first transmission mechanism further includes a main bevel gear fixed on the main shaft, a transmission shaft rotatably supported on the frame, and an auxiliary bevel gear fixed on the transmission shaft, and the main bevel gear and the auxiliary bevel gear are engaged with each other; the first transmission mechanism further comprises a rear bevel gear fixed on the transmission shaft and a matching bevel gear fixed on the material pump shaft, and the rear bevel gear is meshed with the matching bevel gear.

Through adopting above-mentioned technical scheme, the main shaft rotates and can drive main bevel gear and rotate, and then drives vice bevel gear and rotate, and then makes the transmission shaft rotate, and the transmission shaft rotates and drives back bevel gear and rotate, drives again and cooperates bevel gear to rotate, owing to cooperation bevel gear is fixed with the material pump axle, therefore the main shaft rotates and to realize driving material pump axle pivoted function.

Optionally, a second transmission mechanism is arranged on the frame, the second transmission mechanism includes a side bevel gear fixed on the main shaft, a transmission side shaft rotatably supported on the frame, and an auxiliary bevel gear fixed on the transmission side shaft, and the auxiliary bevel gear and the side bevel gear are engaged with each other; the second transmission mechanism further comprises a side chain wheel fixed on the transmission side shaft and an input chain wheel fixed on the input shaft of the gear reverser, and the side chain wheel and the input chain wheel are in transmission connection through a chain.

By adopting the technical scheme, the main shaft can drive the side bevel gear to rotate, so as to drive the auxiliary bevel gear to rotate, so that the transmission side shaft rotates, the transmission side shaft rotates to drive the side chain wheel to rotate, so as to drive the input chain wheel to rotate, and the main shaft rotates to drive the gear commutator to work because the input chain wheel is fixed on the input shaft of the gear commutator.

Optionally, the driving assembly further comprises a molded sprocket fixed on the driving shaft, and further comprises a power sprocket coaxially fixed on the driving side shaft, and the molded sprocket and the power sprocket are in transmission connection through a chain.

Through adopting above-mentioned technical scheme, can drive power sprocket after the transmission side shaft rotates and rotate, and then drive the shaping sprocket and rotate to drive the drive shaft and rotate, can drive the shaping subassembly after the drive shaft rotates and remove on the frame.

Optionally, the number of the material pump shafts is two, the matching bevel gear is fixed on one of the material pump shafts, the two material pump shafts are both fixed with a transmission chain wheel, and the two transmission chain wheels are in transmission connection through a chain.

Through adopting above-mentioned technical scheme, after cooperation bevel gear drove a material pump axle and rotates, because two material pump axles pass through sprocket chain drive, consequently two material pump axles will take place to rotate simultaneously, realize carrying out driven function to two feeding pumps respectively.

Optionally, the power mechanism further includes a motor fixedly disposed on the frame, a main sprocket fixed on an output shaft of the motor, and an auxiliary sprocket fixed on the main shaft, and the main sprocket and the auxiliary sprocket are in transmission connection through a chain.

By adopting the technical scheme, the motor can drive the main chain wheel to rotate after being started, and further drive the auxiliary chain wheel to rotate, and the auxiliary chain wheel is fixed on the main shaft, so that the motor can drive the main shaft to rotate when being started, and further drive of the whole equipment is realized.

Optionally, the rack is provided with an adjusting device, the adjusting device comprises a support frame fixed on the rack, a sliding shaft in sliding fit with the support frame, and a pressing chain wheel rotatably supported on the sliding shaft, the pressing chain wheel is meshed with the main chain wheel and the chain between the auxiliary chain wheels, and the support frame is provided with an adjusting part capable of adjusting the position of the sliding shaft.

Through adopting above-mentioned technical scheme, change the upper and lower position of sliding shaft, can change the upper and lower position that compresses tightly the sprocket to adjust the tensioning degree of the chain between main sprocket and the auxiliary sprocket, be favorable to guaranteeing the transmission efficiency between motor to the main shaft.

Optionally, the adjusting part is an adjusting screw rotatably supported on the support frame, the sliding shaft is provided with an adjusting hole, the adjusting hole is a threaded hole, and the adjusting screw is in threaded fit with the adjusting hole.

By adopting the technical scheme, when the upper position and the lower position of the sliding shaft need to be adjusted, the sliding shaft can be driven to move up and down on the support frame by rotating the adjusting screw rod due to the threaded fit of the adjusting screw rod and the adjusting hole on the sliding shaft, and the purpose of changing the upper position and the lower position of the compression chain wheel is realized.

Drawings

Fig. 1 is a schematic view of the overall structure of the present application.

Figure 2 is a schematic diagram of the construction of the baking sheet assembly and the power mechanism.

Fig. 3 is a partially enlarged schematic view of a portion B in fig. 2.

Fig. 4 is a partially enlarged schematic view of a portion C in fig. 2.

Fig. 5 is a partially enlarged schematic view of a portion a in fig. 1.

Description of reference numerals: 1. a frame; 2. a baking plate assembly; 3. a power mechanism; 31. a main shaft; 32. a front drive plate; 33. an electric motor; 34. a main sprocket; 35. a secondary sprocket; 4. a cake rolling mold mechanism; 41. a drive assembly; 411. a drive shaft; 412. a drive sprocket; 413. forming a chain wheel; 414. a power sprocket; 42. a molding assembly; 5. a feed pump; 6. a first transmission mechanism; 61. a main bevel gear; 62. a drive shaft; 63. a secondary bevel gear; 64. a rear bevel gear; 65. a material pump shaft; 651. matching with a bevel gear; 652. a drive sprocket; 7. a transport mechanism; 71. cake shoveling; 72. a middle shaft; 73. a pendulum assembly; 74. a gear commutator; 8. a second transmission mechanism; 81. a side bevel gear; 82. a drive side shaft; 83. an auxiliary bevel gear; 84. a side sprocket; 85. an input sprocket; 9. an adjustment device; 91. a support frame; 911. a chute; 92. a sliding shaft; 921. an adjustment hole; 93. a pressing sprocket; 94. adjusting the screw rod.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses a full-automatic ice cream cone production line. Referring to fig. 1, the full-automatic ice cream cone production line comprises a frame 1, a plurality of baking plate assemblies 2 arranged on the frame 1, a power mechanism 3 used for driving the baking plate assemblies 2 to move, and a cake rolling mold mechanism 4 arranged on the frame 1 and used for rolling a cookie roll into a cone-shaped cone, wherein the baking plate assemblies 2 form a closed ring which is connected end to end, and are driven by the power mechanism 3 to circularly move on the frame 1 along an annular path.

Referring to fig. 1 and 2, the power mechanism 3 includes a main shaft 31 rotatably supported on the frame 1, and a front dial 32 coaxially fixed on the main shaft 31, the front dial 32 is in a meshing relationship with the baking sheet assembly 2, and the main shaft 31 rotates to drive the front dial 32 to rotate, so as to provide power for the baking sheet assembly 2 to move circularly; the power mechanism 3 further comprises a motor 33 fixedly arranged on the frame 1, a main chain wheel 34 coaxially fixed on an output shaft of the motor 33, and an auxiliary chain wheel 35 coaxially fixed on the main shaft 31, wherein the main chain wheel 34 and the auxiliary chain wheel 35 are connected through chain transmission, and the main shaft 31 can be driven to rotate through the chain transmission relationship after the motor 33 is started.

Referring to fig. 1 and 2, two feeding pumps 5 are fixedly arranged on a rack 1 and used for feeding raw juice of a sugar cone to a baking plate assembly 2, and in order to drive the two feeding pumps to work, a first transmission mechanism 6 is arranged on the rack 1, with reference to fig. 3, the first transmission mechanism 6 comprises a main bevel gear 61 coaxially fixed on a main shaft 31 and a transmission shaft 62 rotatably supported on the rack 1, the transmission shaft 62 is arranged perpendicular to the main shaft 31, the first transmission mechanism 6 further comprises an auxiliary bevel gear 63 coaxially fixed at one end of the transmission shaft 62, the auxiliary bevel gear 63 is meshed with the main bevel gear 61, and the main shaft 31 rotates to transmit power to the auxiliary bevel gear 63 through rotation of the main bevel gear 61, so as to drive the transmission shaft 62 to rotate.

Referring to fig. 3 and 4, the first transmission mechanism 6 further includes a rear bevel gear 64 coaxially fixed at an end of the transmission shaft 62 far away from the secondary bevel gear 63, and further includes two material pump shafts 65 rotatably supported on the frame 1, the two material pump shafts 65 are parallel to each other and parallel to the main shaft 31, one of the material pump shafts 65 is coaxially fixed with a matching bevel gear 651, the matching bevel gear 651 is meshed with the rear bevel gear 64, the transmission shaft 62 rotates to drive the rear bevel gear 64 to rotate, so as to drive the matching bevel gear 651 to rotate to drive the material pump shafts 65 to rotate, each material pump shaft 65 is coaxially fixed with a transmission sprocket 652, the two transmission sprockets 652 have the same specification, and the two transmission sprockets 652 are in chain transmission connection; the two material pump shafts 65 are respectively used for driving the two feeding pumps 5 to work, and the two material pump shafts 65 are driven by the two driving chain wheels 652 and the chains with the same specification, so that the rotating frequencies of the two material pump shafts 65 are synchronous, and the two feeding pumps 5 can always keep the same frequency when working.

Referring to fig. 1, a conveying mechanism 7 for moving the cookie on the baking plate assembly 2 to the cookie rolling mold mechanism 4 is further mounted on the frame 1, the conveying mechanism 7 comprises a cookie shovel 71 fixed on the frame 1, and the cookie shovel 71 is used for lifting the cookie shovel 71 on the baking plate assembly 2; the transmission mechanism 7 further comprises a middle shaft 72, a pendulum assembly 73 mounted on the middle shaft 72 and a gear reverser 74 fixed on the frame 1, wherein the pendulum assembly 73 is used for moving the cookie dough on the cookie shovel 71, and the middle shaft 72 is in transmission connection with an output shaft of the gear reverser 74 through a universal joint.

Referring to fig. 1 and 5, in order to drive the gear reverser 74 to rotate, a second transmission mechanism 8 is arranged on the frame 1, the second transmission mechanism 8 comprises a side bevel gear 81 coaxially fixed on the main shaft 31, and further comprises a transmission side shaft 82 rotatably supported on the frame 1, the transmission side shaft 82 is perpendicular to the main shaft 31, the second transmission mechanism 8 further comprises an auxiliary bevel gear 83 coaxially fixed on the transmission side shaft 82, the auxiliary bevel gear 83 is meshed with the side bevel gear 81, and the main shaft 31 can transmit power to the auxiliary bevel gear 83 through the rotation of the side bevel gear 81, so as to drive the transmission side shaft 82 to rotate.

Referring to fig. 1 and 5, the second transmission mechanism 8 further includes a side sprocket 84 coaxially fixed on the transmission side shaft 82, and further includes an input sprocket 85 coaxially fixed on the input shaft of the gear reverser 74, the side sprocket 84 and the input sprocket 85 are connected through chain transmission, when the transmission side shaft 82 rotates to drive the side sprocket 84 to rotate, the side sprocket 84 can drive the input sprocket 85 to rotate through chain transmission, so as to drive the gear reverser 74, and achieve the purpose of driving the pendulum bob assembly 73 to move the cookie dough on the cookie shovel 71.

Referring to fig. 1 and 5, the cookie rolling mold mechanism 4 includes a driving assembly 41, and further includes a plurality of sets of forming assemblies 42 for rolling cookie dough into cookie dough, the plurality of sets of forming assemblies 42 form a closed loop on the rack 1 in an end-to-end manner, the driving assembly 41 is configured to drive the forming assemblies 42 to circularly move on the rack 1 along a circular path, the driving assembly 41 includes two driving shafts 411 rotatably supported on the rack 1, and further includes driving sprockets 412 coaxially fixed on each driving shaft 411, the two driving sprockets 412 are connected through a chain transmission, the forming assemblies 42 are mounted on a chain between the two driving sprockets 412, and when the driving shafts 411 rotate, the forming assemblies 42 can be driven to circularly move on the rack 1.

Referring to fig. 1 and 5, the driving assembly 41 further includes a forming sprocket 413 coaxially fixed on one of the driving shafts 411, and further includes a power sprocket 414 coaxially fixed on the driving-side shaft 82, the forming sprocket 413 and the power sprocket 414 are connected by a chain transmission, the driving-side shaft 82 rotates to drive the power sprocket 414 to rotate, and further drives the forming sprocket 413 to rotate, so as to drive the driving shaft 411 and provide power for the movement of the forming assembly 42.

Referring to fig. 3, the frame 1 is further provided with an adjusting device 9 for adjusting tightness of a chain between the main chain wheel 34 and the secondary chain wheel 35, the adjusting device 9 includes a supporting frame 91 fixed on the frame 1, the supporting frame 91 is a rectangular cavity structure, a sliding groove 911 is formed in a side wall of the supporting frame 91, the sliding groove 911 is vertically arranged, a sliding shaft 92 is slidably fitted in the sliding groove 911, the sliding shaft 92 is in up-and-down sliding fit with the sliding groove 911, the adjusting device 9 further includes a pressing chain wheel 93 rotatably supported on the sliding shaft 92, the pressing chain wheel 93 is engaged with the chain between the main chain wheel 34 and the secondary chain wheel 35, in addition, an adjusting hole 921 is formed in the sliding shaft 92, the adjusting hole 921 is a threaded hole and an axis of the adjusting hole 921 is vertically arranged, an adjusting screw 94 is threadedly engaged in the adjusting hole 921, the adjusting screw 94 is rotatably supported on the supporting frame 91, and the sliding shaft 92 can be driven to move up and down by rotating the adjusting screw 94, and the pressing chain wheel 93 is driven to move up and down so as to adjust the tensioning degree of the chain between the main chain wheel 34 and the auxiliary chain wheel 35 and ensure the transmission efficiency between the motor 33 and the main shaft 31.

The implementation principle of the full-automatic ice cream cone production line in the embodiment of the application is as follows: the motor 33 can drive the main chain wheel 34 and the auxiliary chain wheel 35 to rotate when working, so as to drive the main shaft 31 to rotate, after the main shaft 31 rotates, the first side drives the front drive plate 32 to rotate, so as to drive the baking plate assembly 2 to circularly move on the rack 1, the second side drives the transmission shaft 62 to rotate, so as to drive the two material pump shafts 65 to rotate, so as to realize the same-frequency feeding of the two feeding pumps 5, the third side drives the transmission side shaft 82 to rotate and then drive the gear commutator 74 to work, so that the main shaft 31 drives the pendulum assembly 73 to work, and the fourth side drives the transmission side shaft 82 to rotate and then drives the power chain wheel 414 to rotate, after the power chain wheel 414 rotates, the forming chain wheel 413 is driven to rotate, so as to drive the driving shaft 411 to rotate, so as to provide power for the movement of the forming assembly 42; therefore, in this application, the power of the baking plate assembly 2, the cake rolling mold mechanism 4 and the conveying mechanism 7 is all from the motor 33, and a plurality of devices responsible for different processes can be matched and operated simultaneously, so that the production efficiency is greatly improved.

The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

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