阅读说明：本技术 一种床垫加工用海绵切割装置 (Sponge cutting device is used in mattress processing ) 是由 朱斌 于 2021-06-09 设计创作，主要内容包括：本发明公开了一种床垫加工用海绵切割装置,包括龙门式带锯机、支架和固定架,所述龙门式带锯机内侧贯穿设置有轨道架,且轨道架上设置有轨道轮,所述轨道轮设置在行车架的下方,且行车架上贯穿设置有第一液压伸缩杆,同时第一液压伸缩杆上端与第一推板相连接,所述轨道架外侧面设置有第二液压伸缩杆,且第二液压伸缩杆上端与分隔板相连接,同时分隔板设置在行车架上方,所述支架设置在龙门式带锯机的前侧。该床垫加工用海绵切割装置,可根据需求,在第三电动机和第二丝杠作用下,对电热刀之间的间距调整,可控制海绵切割长度或宽度,在第二电动机作用下带动海绵转动,对海绵长度或宽度切割调整,在滤板和活性炭填充物的作用下对烟气过滤吸附。(The invention discloses a sponge cutting device for mattress processing, which comprises a gantry-type band saw machine, a support and a fixing frame, wherein a track frame is arranged on the inner side of the gantry-type band saw machine in a penetrating manner, a track wheel is arranged on the track frame, the track wheel is arranged below a travelling frame, a first hydraulic telescopic rod is arranged on the travelling frame in a penetrating manner, the upper end of the first hydraulic telescopic rod is connected with a first push plate, a second hydraulic telescopic rod is arranged on the outer side surface of the track frame, the upper end of the second hydraulic telescopic rod is connected with a partition plate, the partition plate is arranged above the travelling frame, and the support is arranged on the front side of the gantry-type band saw machine. This sponge cutting device is used in mattress processing can be according to the demand, under third motor and second lead screw effect, to the interval adjustment between the electric heat sword, steerable sponge cutting length or width drive the sponge rotation under the second motor effect, to sponge length or width cutting adjustment, filter the absorption to the flue gas under the effect of filter plate and active carbon filler.)

1. The utility model provides a sponge cutting device is used in mattress processing, includes planer-type band saw (1), support (9) and mount (21), its characterized in that:

the gantry type band sawing machine is characterized in that a track frame (2) penetrates through the inner side of the gantry type band sawing machine (1), track wheels (3) are arranged on the track frame (2), the track wheels (3) are arranged below a travelling frame (4), a first hydraulic telescopic rod (5) penetrates through the travelling frame (4), the upper end of the first hydraulic telescopic rod (5) is connected with a first push plate (6), a second hydraulic telescopic rod (7) is arranged on the outer side surface of the track frame (2), the upper end of the second hydraulic telescopic rod (7) is connected with a partition plate (8), and the partition plate (8) is arranged above the travelling frame (4);

the support (9) is arranged on the front side of the gantry band saw machine (1), a third hydraulic telescopic rod (10) is arranged at the upper end of the support (9), the rear end of the third hydraulic telescopic rod (10) is connected with a second push plate (11), a U-shaped frame (12) is arranged at the rear side of the gantry band saw machine (1), a first motor (13) is arranged at the rear side of the U-shaped frame (12), the first motor (13) is connected with a first lead screw (14), the front end of the first lead screw (14) is connected to the inner wall of the U-shaped frame (12) in a penetrating and rotating mode, a first movable frame (15) penetrates through the first lead screw (14), a fourth hydraulic telescopic rod (16) is arranged at the upper end of the first movable frame (15), a placing frame (17) is arranged at the upper end of the fourth hydraulic telescopic rod (16), and a second motor (18) is arranged inside the placing frame (17), the second motor (18) is connected with the transmission shaft (19), and the upper end of the transmission shaft (19) penetrates through the placing frame (17) and is connected with the placing table (20);

the fixing frame (21) is arranged on the outer side of the U-shaped frame (12), a fifth hydraulic telescopic rod (22) is arranged on the inner wall of the fixing frame (21), the inner end of the fifth hydraulic telescopic rod (22) is connected with the righting frame (23), the inner wall of the righting frame (23) is connected with a guide roller (24) in a rotating mode, a third motor (25) is arranged on the outer side of the fixing frame (21), the third motor (25) is connected with a second lead screw (26), the inner end of the second lead screw (26) is connected to the inner wall of the fixing frame (21) in a penetrating and rotating mode, the second lead screw (26) is arranged above the fifth hydraulic telescopic rod (22), a second moving frame (27) is arranged on the second lead screw (26) in a penetrating mode, and an electric heating knife (28) is arranged at the lower end of the second moving frame (27).

2. The sponge cutting device for mattress processing according to claim 1, characterized in that: four first hydraulic telescopic rods (5) are symmetrically arranged on the travelling crane frame (4) in the front-back direction, and the four first hydraulic telescopic rods (5) correspond to the first push plate (6).

3. The sponge cutting device for mattress processing according to claim 1, characterized in that: the second hydraulic telescopic rod (7) and the partition plate (8) form a telescopic mechanism, and the number of the partition plate (8) is two.

4. The sponge cutting device for mattress processing according to claim 1, characterized in that: the third hydraulic telescopic rod (10) and the second push plate (11) form a telescopic mechanism, the number of the second push plates (11) is two, and the two second push plates (11) correspond to the two partition plates (8).

5. The sponge cutting device for mattress processing according to claim 1, characterized in that: the fourth hydraulic telescopic rods (16) and the placing frames (17) form a telescopic mechanism, two placing frames (17) are arranged, and the two placing frames (17) correspond to the two partition plates (8).

6. The sponge cutting device for mattress processing according to claim 1, characterized in that: second motor (18), transmission shaft (19) and put thing platform (20) and constitute slewing mechanism, and put thing platform (20) and be provided with two, every simultaneously put thing platform (20) and put for sliding connection between frame (17) through spout and one.

7. The sponge cutting device for mattress processing according to claim 1, characterized in that: the fifth hydraulic telescopic rod (22) and the righting frame (23) form a telescopic mechanism, the righting frames (23) are arranged in two groups, meanwhile, each group of righting frames (23) are symmetrically arranged relative to the central line of the fixed frame (21), and guide rollers (24) are distributed on the righting frames (23) at equal intervals.

8. The sponge cutting device for mattress processing according to claim 1, characterized in that: the fixing frame (21) is including handling case (2101), fan (2102), straw (2103), filter plate (2104) and active carbon filler (2105), and fixing frame (21) upper end is provided with and handles case (2101), be provided with fan (2102) on handling case (2101), and fan (2102) and straw (2103) are connected, be provided with filter plate (2104) and active carbon filler (2105) in handling case (2101), and active carbon filler (2105) set up between filter plate (2104).

9. The sponge cutting device for mattress processing according to claim 1, characterized in that: the third motor (25) and the second lead screws (26) form a rotating mechanism, two second lead screws (26) are arranged, two sections of reverse threads are arranged on the second lead screws (26), and each second lead screw (26) corresponds to two electric heating knives (28).

Technical Field

The invention relates to the technical field related to mattress processing, in particular to a sponge cutting device for mattress processing.

Background

The general common sponge mattress that has of mattress, palm mattress and latex mattress, sponge mattress adopts the sponge material to make, in the sponge mattress course of working, the size that needs is cut into to the sponge after will shaping usually, general sponge mattress cutting device mainly cuts processing through planer-type band saw machine to the sponge, but planer-type band saw machine can only cut into the thickness that needs with the sponge, can not cut into length and the width dimension that needs with the sponge mattress according to the processing demand, need shift the secondary cutting to the sponge mattress after the cutting, it is comparatively troublesome, need a kind of mattress processing to solve above-mentioned problem with sponge cutting device.

Disclosure of Invention

The invention aims to provide a sponge cutting device for mattress processing, which is used for solving the problem that the common sponge mattress cutting device provided in the background technology mainly cuts and processes sponge through a gantry-type band saw machine, but the gantry-type band saw machine can only cut the sponge into required thickness, cannot cut the sponge mattress into required length and width according to the processing requirement, and is troublesome in transferring and cutting the cut sponge mattress again.

In order to achieve the purpose, the invention provides the following technical scheme: a sponge cutting device for mattress processing, which comprises a gantry type band saw machine, a bracket and a fixed frame,

a track frame is arranged on the inner side of the gantry type band sawing machine in a penetrating mode, track wheels are arranged on the track frame and arranged below the travelling crane frame, a first hydraulic telescopic rod is arranged on the travelling crane frame in a penetrating mode, the upper end of the first hydraulic telescopic rod is connected with a first push plate, a second hydraulic telescopic rod is arranged on the outer side face of the track frame, the upper end of the second hydraulic telescopic rod is connected with a partition plate, and the partition plate is arranged above the travelling crane frame;

the rack is arranged on the front side of the gantry band sawing machine, a third hydraulic telescopic rod is arranged at the upper end of the rack, the rear end of the third hydraulic telescopic rod is connected with the second push plate, a U-shaped frame is arranged on the rear side of the gantry band sawing machine, a first motor is arranged on the rear side of the U-shaped frame, the first motor is connected with a first lead screw, the front end of the first lead screw is connected to the inner wall of the U-shaped frame in a penetrating and rotating mode, a first moving frame is arranged on the first lead screw in a penetrating and rotating mode, a fourth hydraulic telescopic rod is arranged at the upper end of the first moving frame, a placing frame is arranged at the upper end of the fourth hydraulic telescopic rod, a second motor is arranged inside the placing frame and connected with a transmission shaft, and the upper end of the transmission shaft penetrates through the placing frame and is connected with the placing table;

the utility model discloses a hydraulic support, including U type frame, mount, first lead screw, second motor, first hydraulic telescoping rod, second lead screw, second motor, second lead screw, second motor.

Preferably, four first hydraulic telescopic rods are symmetrically arranged on the traveling crane frame in the front-back direction and correspond to the first push plate.

Preferably, the second hydraulic telescopic rod and the partition plate form a telescopic mechanism, and the number of the partition plates is two.

Preferably, the third hydraulic telescopic rod and the second push plate form a telescopic mechanism, the number of the second push plates is two, and the two second push plates correspond to the two partition plates.

Preferably, the fourth hydraulic telescopic rod and the placing frames form a telescopic mechanism, the placing frames are provided with two, and the two placing frames correspond to the two partition plates.

Preferably, second motor, transmission shaft and put the thing platform and constitute slewing mechanism, and put the thing platform and be provided with two, every puts the thing platform and passes through the spout and puts for sliding connection between the frame simultaneously.

Preferably, the fifth hydraulic telescopic rod and the centering frames form a telescopic mechanism, the centering frames are provided with two groups, meanwhile, each group of centering frames is symmetrically arranged about the central line of the fixed frame, and guide rollers are distributed on the centering frames at equal intervals.

Preferably, the mount is including handling case, fan, straw, filter plate and active carbon filler, and the mount upper end is provided with handles the case, handle and be provided with the fan on the case, and fan and straw are connected, handle the incasement and be provided with filter plate and active carbon filler, and the active carbon filler setting is between the filter plate.

Preferably, the third motor and the second lead screw form a rotating mechanism, the number of the second lead screws is two, two sections of reverse threads are arranged on the second lead screws, and each second lead screw corresponds to two electric heating knives.

Compared with the prior art, the invention has the beneficial effects that: the sponge cutting device for processing the mattress,

(1) placing the sponge to be cut on a first push plate, driving the sponge to move under the action of a travelling crane frame and a rail wheel, cutting the sponge into required thickness by a gantry type band saw, and separating the cut sponge from the original sponge by a separation plate;

(2) the sponge cutting machine is provided with two separation plates, two second push plates and two object placing platforms, when the travelling crane moves back and forth left and right on the track frame once, the sponge can be cut twice, the processing efficiency is improved, when the sponge is cut, the cut sponge and the original sponge can be separated through the separation plates on the left side and the right side respectively, the cut sponge and the original sponge are pushed to the corresponding object placing platforms through the corresponding second push plates to be processed, after the sponge is cut once, the height of the original sponge is properly adjusted through the first push plates under the action of the first hydraulic telescopic rod, and the subsequent cutting processing is facilitated;

(3) the righting frame is pushed under the action of the fifth hydraulic telescopic rod, cut sponges can be righted, then the screw rod is driven to rotate under the action of the first motor, so that the sponges are driven to move on the screw rod by the first moving frame, the sponges are cut and processed again through the electric heating cutter, the distance between the electric heating cutters can be adjusted under the action of the third motor and the second screw rod according to requirements, the cutting length or width of the sponges can be controlled, the sponges are driven to rotate under the action of the second motor, and the cutting adjustment of the length or width of the sponges is facilitated;

(4) the smoke generated in the sponge cutting process of the electric heating knife can be sucked into the treatment box under the action of the fan, and the smoke is filtered and adsorbed under the action of the filter plate and the activated carbon filler, so that the influence of the smoke on the surrounding environment is reduced.

Drawings

FIG. 1 is a front view of a track frame and a second hydraulic telescopic rod of the present invention;

FIG. 2 is a schematic view of the partition plate and the object placing table according to the present invention;

FIG. 3 is a schematic diagram of a left side sectional view of the track frame according to the present invention;

FIG. 4 is a schematic top view of the U-shaped frame of the present invention;

FIG. 5 is a schematic structural view of a second movable frame and an electric knife according to the present invention;

FIG. 6 is a schematic view showing the internal structure of the treatment tank of the present invention;

fig. 7 is a schematic structural view of a fourth hydraulic telescopic rod and a placing frame of the invention.

In the figure: 1. a gantry band saw, 2, a track frame, 3, a track wheel, 4, a traveling frame, 5, a first hydraulic telescopic rod, 6, a first push plate, 7, a second hydraulic telescopic rod, 8, a partition plate, 9, a bracket, 10, a third hydraulic telescopic rod, 11, a second push plate, 12, a U-shaped frame, 13, a first motor, 14, a first lead screw, 15, a first moving frame, 16, a fourth hydraulic telescopic rod, 17, a placing frame, 18, a second motor, 19, a transmission shaft, 20, a placing table, 21, a fixed frame, 2101, a processing box, 2102, a fan, 2103, a suction pipe, 2104, a filter plate, 2105, an active carbon filler, 22, a fifth hydraulic telescopic rod, 23, an erecting frame, 24, a guide roller, 25, a third motor, 26, a second lead screw, 27, a second moving frame, 28, and an electric knife.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a sponge cutting device for mattress processing is disclosed, as shown in figure 1, figure 2, figure 3 and figure 4, a track frame 2 is arranged inside a gantry type band sawing machine 1 in a penetrating way, a track wheel 3 is arranged on the track frame 2, four first hydraulic telescopic rods 5 are symmetrically arranged on the travelling frame 4 in the front and back direction, the four first hydraulic telescopic rods 5 correspond to the first push plates 6, after sponge is cut once, the first push plates 6 are pushed under the action of the first hydraulic telescopic rods 5 to properly adjust the height of the sponge, the track wheel 3 is arranged below the travelling frame 4, the travelling frame 4 is provided with the first hydraulic telescopic rods 5 in a penetrating way, meanwhile, the upper ends of the first hydraulic telescopic rods 5 are connected with the first push plates 6, the outer side surface of the track frame 2 is provided with a second hydraulic telescopic rod 7, the upper end of the second hydraulic telescopic rod 7 is connected with a partition plate 8, the partition plate 8 is arranged above the travelling frame 4, the second hydraulic telescopic rod 7 and the partition plate 8 form a telescopic mechanism, and division board 8 is provided with two, division board 8 can be with the sponge and former sponge separation after the cutting, support 9 sets up the front side at planer-type band saw machine 1, and the support 9 upper end is provided with third hydraulic telescoping rod 10, third hydraulic telescoping rod 10 rear end is connected with second push pedal 11 simultaneously, telescopic machanism is constituteed with second push pedal 11 to third hydraulic telescoping rod 10, and second push pedal 11 is provided with two, two second push pedals 11 are corresponding with two division boards 8 simultaneously, third hydraulic telescoping rod 10 promotes second push pedal 11 and pushes the sponge after the cutting into next station.

As shown in fig. 4 and 7, a U-shaped frame 12 is disposed at the rear side of a gantry band saw 1, a first motor 13 is disposed at the rear side of the U-shaped frame 12, the first motor 13 is connected with a first lead screw 14, the front end of the first lead screw 14 is connected to the inner wall of the U-shaped frame 12 in a penetrating and rotating manner, a first moving frame 15 is disposed on the first lead screw 14 in a penetrating manner, a fourth hydraulic telescopic rod 16 is disposed at the upper end of the first moving frame 15, the fourth hydraulic telescopic rod 16 and a placing frame 17 form a telescopic mechanism, two placing frames 17 are disposed, the two placing frames 17 correspond to two partition plates 8, the height of the placing frame 17 is properly adjusted under the action of the fourth hydraulic telescopic rod 16, the cut sponge is conveniently adjusted, the placing frame 17 is disposed at the upper end of the fourth hydraulic telescopic rod 16, a second motor 18 is disposed inside the placing frame 17, the second motor 18, a transmission shaft 19 and a placing table 20 form a rotating mechanism, and put thing platform 20 and be provided with two, every simultaneously put thing platform 20 through spout and put for sliding connection between the frame 17, can be rotatory to the sponge after the cutting under the effect of second motor 18, conveniently to sponge length or width cutting adjustment, second motor 18 is connected with transmission shaft 19, and transmission shaft 19 upper end runs through put frame 17 and put thing platform 20 and be connected.

As shown in fig. 4, 5 and 6, the fixing frame 21 is disposed outside the U-shaped frame 12, the inner wall of the fixing frame 21 is provided with a fifth hydraulic telescopic rod 22, the fifth hydraulic telescopic rod 22 and the righting frame 23 constitute a telescopic mechanism, and two sets of righting frames 23 are provided, and each set of righting frame 23 is symmetrically disposed about the center line of the fixing frame 21, the guide rollers 24 are distributed on the righting frame 23 at equal intervals, the fifth hydraulic telescopic rod 22 pushes the righting frame 23 to right the sponge, so as to facilitate sponge processing, the fixing frame 21 includes a processing box 2101, a fan 2102, a suction pipe 2103, a filter plate 2104 and an activated carbon filler 2105, the upper end of the fixing frame 21 is provided with the processing box 2101, the processing box 2101 is provided with the fan 2102102, the fan is connected with the suction pipe 3, the processing box 2101 is provided with the filter plate 2104 and the activated carbon filler 2105, and the activated carbon filler 2105 is disposed between the filter plate 2104, the influence on the surrounding environment is reduced, the inner end of the fifth hydraulic telescopic rod 22 is connected with the righting frame 23, and the inner wall of the righting frame 23 is rotationally connected with a guide roller 24, the outer side of the fixed frame 21 is provided with a third motor 25, and the third motor 25 is connected with the second lead screw 26, the third motor 25 and the second lead screw 26 form a rotating mechanism, two second screw rods 26 are arranged, two sections of reverse threads are arranged on the second screw rods 26, each second screw rod 26 corresponds to two electric heating knives 28, and according to the requirement of the cutting length or width of the sponge, under the action of the third motor 25 and the second lead screw 26, the distance between the electric heating knives 28 on both sides is adjusted, the inner end of the second lead screw 26 is connected on the inner wall of the fixed frame 21 in a penetrating and rotating way, and the second lead screw 26 is arranged above the fifth hydraulic telescopic rod 22, a second moving frame 27 is arranged on the second lead screw 26 in a penetrating manner, and an electric knife 28 is arranged at the lower end of the second moving frame 27.

The working principle is as follows: when the sponge cutting device for processing the mattress is used, the power is switched on, the left separation plate 8 is lifted to a proper height under the action of the left second hydraulic telescopic rod 7, the sponge is placed on the first push plate 6, the travelling frame 4 moves on the track frame 2 under the action of the track wheel 3, the thickness of the sponge is cut through the gantry type band sawing machine 1, the height of the right separation plate 8 is properly adjusted under the action of the right second hydraulic telescopic rod 7, the cut sponge is separated from the original sponge through the right separation plate 8, the second push plate 11 is pushed to the right object placing table 20 under the action of the right third hydraulic telescopic rod 10, the cut sponge can be acted on the object placing frame 17 through the right fourth hydraulic telescopic rod 16, the sponge height is adjusted, the right first motor 13 drives the first lead screw 14 to rotate, so that the first moving frame 15 moves to a proper position backwards on the first lead screw 14, the righting frame 23 is pushed by the fifth hydraulic telescopic rod 22 on the right side to righting the sponge, the second lead screw 26 is driven to rotate under the action of the third motor 25 on the right side according to the cutting length or width of the sponge, the second movable frame 27 is driven to move on the second lead screw 26, the distance between the electric heating knives 28 on the two sides is adjusted, the sponge is moved, fed and cut under the action of the first motor 13 and the first lead screw 14, smoke generated in the cutting process is sucked into the processing box 2101 through the suction pipe 2103 under the action of the fan 2102, the smoke is filtered, adsorbed and discharged through the filter plate 2104 and the activated carbon filler 2105, the object placing table 20 can be driven to rotate through the transmission shaft 19 under the action of the second motor 18, the sponge rotates in the direction, the second lead screw 26 is driven to rotate under the action of the third motor 25, the distance between the electric heating knives 28 is adjusted again, after the sponge is righted, under the action of the first motor 13, the sponge removes and feeds the cutting, when cutting the sponge length or width after the cutting, driving frame 4 removes on track frame 2, to former sponge processing, when the sponge removes the cutting to the left, with appropriate height of division board 8 adjustment under left second hydraulic telescoping rod 7 effect, conveniently separate former sponge and sponge after the cutting, push into left cutting station with it under left third hydraulic telescoping rod 10 and the effect of second push pedal 11 and carry out corresponding length and width cutting, the content of not making detailed description in this description belongs to the prior art that skilled person is known.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.