阅读说明：本技术 一种具环保性能的铜粉过滤机 (Copper powder filter with environmental protection performance ) 是由 骆广杰 于 2021-09-26 设计创作，主要内容包括：本发明公开了一种具环保性能的铜粉过滤机,涉及过滤机技术领域,包括机架,机架的一侧或两侧开设有进液口,且机架底部开设有出液口,机架内安装有用于对润滑液进行过滤的过滤机构,机架顶部尾端安装有用于放置卷状滤纸的安装架,且机架前侧底部放置有用于收集滤纸的收集箱,所述机架内还安装有用于对机架内过滤机构进行清洗的清洗机构,且机架一侧底部还设有用于排出清洗污水的排水机构。本发明,通过在机架内安装对过滤机构进行清洗的清洗机构,能够对对机架内过滤机构进行清洗自动化充分清洁,无需将机架内顶盖进行打开,再对铜粉过滤机的机架内过滤机构进行清洗,且清洗污水可随设置的管道自动排出,清洗十分便利,保障了清洗环保性。(The invention discloses an environment-friendly copper powder filter, which relates to the technical field of filters and comprises a rack, wherein a liquid inlet is formed in one side or two sides of the rack, a liquid outlet is formed in the bottom of the rack, a filtering mechanism for filtering lubricating liquid is installed in the rack, an installation frame for placing rolled filter paper is installed at the tail end of the top of the rack, a collecting box for collecting the filter paper is placed at the bottom of the front side of the rack, a cleaning mechanism for cleaning the filtering mechanism in the rack is also installed in the rack, and a drainage mechanism for discharging cleaning sewage is also arranged at the bottom of one side of the rack. According to the invention, the cleaning mechanism for cleaning the filtering mechanism is arranged in the rack, so that the filtering mechanism in the rack can be automatically and fully cleaned without opening the top cover in the rack, and then the filtering mechanism in the rack of the copper powder filter is cleaned, and cleaning sewage can be automatically discharged along with the arranged pipeline, so that the cleaning is very convenient, and the environmental protection of cleaning is ensured.)

1. The copper powder filter with the environmental protection performance comprises a rack (1), wherein a liquid inlet (3) is formed in one side or two sides of the rack (1), a liquid outlet (29) is formed in the bottom of the rack (1), a filtering mechanism used for filtering lubricating liquid is installed in the rack (1), a mounting rack (4) used for placing rolled filter paper (15) is installed at the tail end of the top of the rack (1), a collecting box (16) used for collecting the filter paper is placed at the bottom of the front side of the rack (1), a filter paper inlet (23) is further formed in the top end of the tail side of the rack (1), a filter paper outlet (31) is formed in the middle position of the front side of the rack (1), the copper powder filter is characterized in that a cleaning mechanism used for cleaning the filtering mechanism in the rack (1) is further installed in the rack (1), a control console (9) used for controlling the working of the filtering mechanism and the cleaning mechanism is arranged on one side of the rack (1), and a drainage mechanism for discharging cleaning sewage is also arranged at the bottom of one side of the frame (1).

2. An environment-friendly copper powder filtering machine as claimed in claim 1, wherein said cleaning mechanism is composed of a water delivery spraying assembly (13), an ultrasonic vibration assembly and a control assembly.

3. The environmentally friendly copper powder filtering machine according to claim 2, wherein the water delivery spraying assembly comprises an L-shaped water delivery pipe (1303), a transverse section of the L-shaped water delivery pipe (1303) is located at the top inside the rack (1), a vertical section of the L-shaped water delivery pipe (1303) is located outside the rack (1), rotary spray heads (1304) are installed at the bottom of the transverse section of the L-shaped water delivery pipe (1303) at intervals, an electromagnetic valve (1301) and a flow meter (1302) are sequentially installed on the vertical section of the L-shaped water delivery pipe (1303) from top to bottom, the ultrasonic vibration assembly comprises a group of ultrasonic transducers (19) which are installed at two sides of the bottom inside the rack (1) through an installation rack, the control assembly comprises a flow controller (1305) connected with the electromagnetic valve (1301) and the flow meter (1302) and an ultrasonic generator (1306) connected with the two groups of ultrasonic transducers (19), the flow controller (1305) and the ultrasonic generator (1306) are installed on the top of the front side of the machine frame (1) through a mounting box (27).

4. The environmentally friendly copper powder filtering machine according to claim 1, wherein the drainage mechanism comprises a plurality of drainage holes (24) formed in the bottom of the side surface of the frame (1), the outer sides of the drainage holes (24) are connected with drainage pipes (25), and the drainage pipes (25) are sleeved with electric valves (26).

5. The environmentally-friendly copper powder filtering machine according to claim 1, wherein the filtering mechanism is semi-circular and closed and comprises a sealing disc (17), a horseshoe chain (18) and filtering paper (15), the sealing disc (17) is installed at a central position in the frame (1), the horseshoe chain (18) is sleeved on an adjusting wheel (20), a group of guide wheels (21) and a driving wheel (14), the adjusting wheel (20) is rotatably installed at the inner rear side of the frame (1) and is driven to lift by air springs (2) installed at two sides of the frame (1), the group of guide wheels (21) is rotatably installed at two sides of the inner bottom of the frame (1), the driving wheel (14) is rotatably installed at a horseshoe discharge port (31) and is driven to rotate by a speed reducing motor (22) installed at the outer side of the frame (1) so as to drive the whole horseshoe chain (18) to rotate, the filter paper (15) is placed between the horseshoe chain (18) and the sealing disc (17).

6. An environment-friendly copper powder filtering machine as claimed in claim 5, wherein a rotating rod (8) is rotatably mounted at the front side of the filter paper discharge port (31), chain wheels are sleeved at one ends of the rotating rod (8) and the driving wheel (14) and are in transmission connection with each other, and a plurality of guide brushes (6) are equidistantly sleeved on the rotating rod (8).

7. An environment-friendly copper powder filtering machine as claimed in claim 5, wherein a float level switch (28) for controlling the operation of the speed reduction motor (22) is installed on the sealing disc (17) at the middle position through a mounting seat.

8. An environment-friendly copper powder filtering machine as claimed in claim 1, wherein a photoelectric switch (12) is mounted on one side of the mounting frame (4) facing the filter paper (15), a sound-light alarm (11) is mounted on the top of the console (9), and the output end of the photoelectric switch (12) is connected with the input end of the sound-light alarm (11).

9. The environment-friendly copper powder filtering machine as claimed in claim 1, wherein an observation port (5) is formed in the top of the frame (1), and an observation hole plate is placed on the observation port (5).

10. An environment-friendly copper powder filtering machine as claimed in claim 1, wherein a U-shaped slot (10) is installed at the periphery of the liquid outlet (29), an insertion door (30) for opening and closing the liquid outlet (29) is inserted into the U-shaped slot (10), and a rubber door seal is bonded to the inner side edge of the insertion door (30).

Technical Field

The invention relates to the technical field of filters, in particular to a copper powder filter with environmental protection performance.

Background

The copper powder filter is used for various wire drawing machines using emulsion, copper powder and aluminum powder can be filtered, the impact on filter cloth is reduced by special water flow design, the automatic cloth feeding is realized by electromechanical control, the stainless steel mesh is convenient and easy to use, the copper wire drawing machine is a guarantee for producing copper wires with good quality, impurity particles in the emulsion can be effectively removed, slag particles such as copper in the emulsion can be effectively filtered, impurities are continuously led into a dirt box, the emulsion is guaranteed to be clean and prevented from going bad, the whole process is continuous and automatic, and the copper wire drawing machine is an ideal matched accessory of various machine tools. Meanwhile, the labor intensity of workers is reduced, and the environmental pollution caused by waste emulsion is reduced.

However, after the existing copper powder filter is used for a period of time, the top cover in the frame is required to be opened every time the copper powder filter is cleaned, then the filtering mechanism in the frame of the copper powder filter is cleaned, the cleaning is very inconvenient, cleaning sewage is easy to splash everywhere in the cleaning process, and no pipeline is used for discharging, so that the cleaning sewage is easy to pollute emulsion after filtering, and the environmental protection property is poor.

Disclosure of Invention

The invention provides an environment-friendly copper powder filter, which is characterized in that a cleaning mechanism for cleaning a filtering mechanism is arranged in a rack, a drainage mechanism for discharging cleaning sewage is further arranged at the bottom of one side of the rack, the cleaning mechanism can automatically and fully clean the filtering mechanism in the rack without opening a top cover in the rack, and then the filtering mechanism in the rack of the copper powder filter is cleaned, the cleaning sewage can be automatically discharged along with an arranged pipeline, so that the cleaning is very convenient, the cleaning environment-friendly property is guaranteed, and the technical problems in the related technology can be solved.

According to one aspect of the invention, the copper powder filter with the environmental protection performance is provided, and comprises a rack, wherein a liquid inlet is formed in one side or two sides of the rack, a liquid outlet is formed in the bottom of the rack, a filtering mechanism for filtering lubricating liquid is installed in the rack, a mounting rack for placing rolled filter paper is installed at the tail end of the top of the rack, a collecting box for collecting the filter paper is placed at the bottom of the front side of the rack, a filter paper inlet is further formed in the top end of the tail side of the rack, a filter paper outlet is formed in the middle position of the front side of the rack, the copper powder filter is characterized in that a cleaning mechanism for cleaning the filtering mechanism in the rack is further installed in the rack, a control console for controlling the operation of the filtering mechanism and the cleaning mechanism is arranged on one side of the rack, and a drainage mechanism for draining cleaning sewage is further arranged at the bottom of one side of the rack.

Furthermore, the cleaning mechanism consists of a water delivery spraying assembly, an ultrasonic vibration assembly and a control assembly.

Further, the water delivery spraying assembly comprises an L-shaped water delivery pipe, the transverse section of the L-shaped water delivery pipe is located at the top in the rack, the vertical section of the L-shaped water delivery pipe is located on the outer side of the rack, rotary spray heads are installed at intervals at the bottom of the transverse section of the L-shaped water delivery pipe, electromagnetic valves and flow meters are sequentially installed on the vertical section of the L-shaped water delivery pipe from top to bottom, the ultrasonic vibration assembly comprises a set of ultrasonic transducers installed on two sides of the bottom in the rack through an installation frame, the control assembly comprises flow controllers connected with the electromagnetic valves and the flow meters and ultrasonic generators connected with the two sets of ultrasonic transducers, and the flow controllers and the ultrasonic generators are installed at the top of the front side of the rack through an installation box.

Furthermore, the drainage mechanism comprises a plurality of drainage holes formed in the bottom of the side face of the rack, the outer sides of the drainage holes are connected with a drainage pipe, and the drainage pipe is sleeved with an electric valve.

Further, filtering mechanism is semicircle closed, including sealed dish, water chestnut chain and filter paper, the central point puts in the frame is installed to the sealed dish, the water chestnut chain suit is on regulating wheel, a set of leading wheel and drive wheel, the regulating wheel rotates and installs the rear side in the frame, and goes up and down through the air spring drive of installing in the frame both sides, and a set of leading wheel rotates installs bottom both sides in the frame, the drive wheel rotates and installs in filter paper exit, and rotates through the gear motor drive of installing in the frame outside, and then drives whole water chestnut chain and rotate, filter paper places between water chestnut chain and sealed dish.

Furthermore, a rotating rod is rotatably arranged on the front side of the filter paper outlet, chain wheels are sleeved at one ends of the rotating rod and the driving wheel, the two chain wheels are in transmission connection, and a plurality of guide brushes are sleeved on the rotating rod at equal intervals.

Furthermore, a floating ball liquid level switch for controlling the work of the speed reduction motor is installed in the middle of the sealing disc through the installation seat.

Further, photoelectric switch is installed to the one side of mounting bracket towards filter paper, and audible-visual annunciator is installed at the control cabinet top, audible-visual annunciator's input is connected to photoelectric switch's output.

Furthermore, an observation port is formed in the top of the rack, and an observation hole plate is placed on the observation port.

Furthermore, a U-shaped slot is installed on the periphery of the liquid outlet, an inserting door for opening and closing the liquid outlet is inserted into the U-shaped slot, and a rubber door seal is bonded on the extending edge of the inner side of the inserting door.

The invention has the beneficial effects that:

according to the invention, the cleaning mechanism for cleaning the filtering mechanism is arranged in the rack, the drainage mechanism for discharging cleaning sewage is further arranged at the bottom of one side of the rack, the cleaning mechanism can automatically and fully clean the filtering mechanism in the rack without opening the top cover in the rack, then the filtering mechanism in the rack of the copper powder filtering machine is cleaned, and the cleaning sewage can be automatically discharged along with the arranged pipeline, so that the cleaning is very convenient, and the cleaning environmental protection is ensured.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

FIG. 2 is a diagram of the internal structure of the rack in accordance with an embodiment of the present invention;

FIG. 3 is a side view of a gantry of an embodiment of the present invention;

FIG. 4 is a seal disk structure diagram of the embodiment of the invention;

fig. 5 is an internal structure view of the installation box according to the embodiment of the present invention.

Fig. 6 is a bottom view of the housing of an embodiment of the present invention.

In the figure: 1. a frame; 2. a gas spring; 3. a liquid inlet; 4. a mounting frame; 5. a viewing port; 6. a guide brush; 7. observing the pore plate; 8. a rotating rod; 9. a console; 10. a U-shaped slot; 11. an audible and visual alarm; 12. a photoelectric switch; 13. a water delivery spray assembly; 14. a drive wheel; 15. filtering paper; 16. a collection box; 17. sealing the disc; 18. a horseshoe chain; 19. an ultrasonic transducer; 20. an adjustment wheel; 21. a guide wheel; 22. a reduction motor; 23. a filter paper inlet; 24. a drain hole; 25. a drain pipe; 26. an electrically operated valve; 27. installing a box; 28. a float ball liquid level switch; 29. a liquid outlet; 30. inserting a door; 31. and (4) a filter paper outlet.

Detailed Description

The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.

In the embodiment, the copper powder filter with environmental protection performance is provided, as shown in fig. 1, comprising a frame 1, wherein one side or two sides of the frame 1 are provided with a liquid inlet 3, a liquid outlet 29 is arranged at the bottom of the frame 1, a filtering mechanism for filtering lubricating liquid is arranged in the frame 1, a mounting frame 4 for placing rolled filter paper 15 is arranged at the tail end of the top of the frame 1, a collecting box 16 for collecting filter paper is arranged at the bottom of the front side of the frame 1, a filter paper inlet 23 is also arranged at the top end of the tail side of the frame 1, a filter paper outlet 31 is arranged at the middle position of the front side of the frame 1, a cleaning mechanism for cleaning the filter mechanism in the frame 1 is also arranged in the frame 1, frame 1 one side is provided with and is used for controlling filtering mechanism and wiper mechanism work's control cabinet 9, and frame 1 one side bottom still is equipped with the drainage mechanism that is used for discharging the washing sewage.

As an embodiment of the invention, the cleaning mechanism is composed of a water delivery spray assembly 13, an ultrasonic vibration assembly and a control assembly.

As an embodiment of the invention, the water delivery spraying assembly comprises an L-shaped water delivery pipe 1303, a transverse section of the L-shaped water delivery pipe 1303 is located at the top inside the rack 1, a vertical section of the L-shaped water delivery pipe 1303 is located outside the rack 1, rotary spray heads 1304 are installed at intervals at the bottom of the transverse section of the L-shaped water delivery pipe 1303, an electromagnetic valve 1301 and a flow meter 1302 are sequentially installed on the vertical section of the L-shaped water delivery pipe 1303 from top to bottom, the ultrasonic vibration assembly comprises a set of ultrasonic transducers 19 installed at two sides of the bottom inside the rack 1 through an installation frame, the control assembly comprises a flow controller 1305 connected with the electromagnetic valve 1301 and the flow meter 1302, and an ultrasonic generator 1306 connected with the two sets of ultrasonic transducers 19, and the flow controller 1305 and the ultrasonic generator 1306 are installed at the top of the front side of the rack 1 through an installation box 27.

It should be noted that: a person can set the inflow flow rate of the L-shaped water delivery pipe 1303 of the flow controller 1305 by using the console 9, and then the L-shaped water delivery pipe 1303 can deliver the spray water with the set flow rate to the rotary spray head 1304 for rotary spraying, so as to complete the full spray cleaning of the filtering mechanism in the rack 1; in the cleaning process, a person can also use the console 9 to control the ultrasonic generator 1306 to work, and then the ultrasonic generator 1306 can generate ultrasonic waves and transmit the ultrasonic waves to a group of ultrasonic transducers 19 at two sides of the bottom in the rack 1, and the ultrasonic transducers 19 immediately convert the input electric power into mechanical power (namely ultrasonic waves) and transmit the mechanical power to all corners in the rack 1, so that the cleaning effect on the filtering mechanism in the inner rack 1 is improved.

In one embodiment of the present invention, the drainage mechanism includes a plurality of drainage holes 24 formed in the bottom of the side surface of the frame 1, a drainage pipe 25 is connected to the outer side of the drainage holes 24, and an electric valve 26 is sleeved on the drainage pipe 25. In the cleaning process, the electric valve 26 on the drain pipe 25 is not opened, so that the phenomenon that the cleaning water sprayed by the cleaning mechanism is too quickly lost and the cleaning effect on the filtering mechanism in the frame 1 cannot be achieved is avoided; after the filtering mechanism in the frame 1 is cleaned, the console 9 controls the electric valve 26 on the drainage pipe 25 to be automatically opened, and the sewage generated by cleaning is discharged from the drainage pipe 25, so that the cleaning machine is convenient and quick.

As an embodiment of the invention, the filtering mechanism is in a semi-circular closed type and comprises a sealing disc 17, a horseshoe chain 18 and filtering paper 15, wherein the sealing disc 17 is installed at the central position in the frame 1, the horseshoe chain 18 is sleeved on an adjusting wheel 20, a group of guide wheels 21 and a driving wheel 14, the adjusting wheel 20 is rotatably installed at the rear side in the frame 1 and is driven to lift through a gas spring 2 installed at two sides of the frame 1, the group of guide wheels 21 is rotatably installed at two sides of the bottom in the frame 1, the driving wheel 14 is rotatably installed at a filtering paper discharge port 31 and is driven to rotate through a speed reduction motor 22 installed at the outer side of the frame 1, the whole horseshoe chain 18 is further driven to rotate, and the filtering paper 15 is placed between the horseshoe chain 18 and the sealing disc 17.

In one embodiment of the present invention, a rotating rod 8 is rotatably mounted in front of the filter paper discharge port 31, chain wheels are respectively sleeved on one end of the rotating rod 8 and one end of the driving wheel 14, the two chain wheels are in transmission connection, and a plurality of guide brushes 6 are equidistantly sleeved on the rotating rod 8.

In one embodiment of the present invention, a float level switch 28 for controlling the operation of the reduction motor 22 is mounted on the sealing disk 17 at the middle position through a mounting seat. Over time, the filtering efficiency of the filter paper 15 is reduced, the floating ball of the floating ball liquid level switch 28 is caused to rise, when the liquid level rises to the set position of the inductive switch, a signal is sent to control the speed reducing motor 22 to start, the speed reducing motor 22 rotates to drive the horseshoe chain 18 to rotate, the horseshoe chain 18 holds the filter paper 15 to rotate together, the waste filter paper 15 is conveyed to the collecting box 16, and the clean filter paper 15 is rearranged.

It should be noted that, an attitude sensor for monitoring the rotation attitude of the speed reduction motor 22 is further installed in the console 9, the attitude sensor is connected to the console 9, and the attitude of the speed reduction motor 22 is monitored at least by forward transmission, stalling and stalling, so that when the speed reduction motor 22 stalls due to excessive deposition of impurities on the filter paper 15, the attitude sensor can timely monitor the stalling of the speed reduction motor 22 and send monitoring information to the console 9, the console 9 controls the speed reduction motor 22 to stall in time, and further, the speed reduction motor 22 is prevented from being burnt down due to long-time stalling, and loss is caused.

As an embodiment of the invention, a photoelectric switch 12 is installed on one side of the mounting frame 4 facing the filter paper 15, an audible and visual alarm 11 is installed on the top of the console 9, and the output end of the photoelectric switch 12 is connected with the input end of the audible and visual alarm 11. When the rolled filter paper 15 on the mounting frame 4 is used up, the photoelectric switch 12 cannot detect the filter paper 15, and then the acousto-optic alarm 11 is triggered to give an alarm to remind people to replace the new rolled filter paper 15 in time.

In one embodiment of the present invention, a viewing port 5 is opened at the top of the frame 1, and a viewing aperture plate 7 is placed on the viewing port 5.

The copper powder filter of this embodiment is as a copper powder filter of utensil environmental protection performance, and what need consider is when wasing, and how to avoid wasing the sewage that produces and directly discharge from the liquid outlet 29 of frame 1 bottom, and then pollutes the emulsion after the filtration, causes the feature of environmental protection problem:

the following is thus further provided: the periphery of the liquid outlet 29 is provided with a U-shaped slot 10, an inserting door 30 for opening and closing the liquid outlet 29 is inserted into the U-shaped slot 10, and a rubber door seal is bonded on the edge of the inner side of the inserting door 30. When the filtering mechanism in the rack 1 is cleaned, a person can insert the inserting door 30 into the periphery of the liquid outlet 29 and install the U-shaped inserting groove 10, so that the sewage generated by cleaning can be effectively prevented from being directly discharged from the liquid outlet 29 at the bottom of the rack 1, and finally, the cleaning sewage is discharged through the drainage mechanism, and the environmental protection performance of the cleaning process is guaranteed.

In the description of the present invention, it is to be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.