Breathable light down jacket fabric and manufacturing process thereof

文档序号:462654 发布日期:2021-12-31 浏览:35次 中文

阅读说明:本技术 一种透气质轻的羽绒服面料及其制造工艺 (Breathable light down jacket fabric and manufacturing process thereof ) 是由 李液佳 于 2021-09-29 设计创作,主要内容包括:本发明公开一种透气质轻的羽绒服面料,包括上层面料、下层面料及连接线;上层面料包括多条第一经纱及与多条第一经纱交织的多条第一纬纱,多条第一纬纱与多条第一经纱交织后形成多个第一透气穿孔;下层面料包括多条第二经纱及与多条第二经纱交织的多条第二纬纱,多条第二纬纱与多条第二经纱交织后形成多个第二透气穿孔;连接线穿过第一透气穿孔及第二透气穿孔以将上层面料与下层面料连接在一起,连接线设置为多条,多条连接线穿过上层面料及下层面料后,相邻的两连接线、上层面料及下层面料之间共同形成用于容纳羽绒的容纳腔。本发明还公开一种透气质轻的羽绒服面料的制造方法。本发明透气性能好,防绒效果好,且质量较轻。(The invention discloses a breathable light down jacket fabric which comprises an upper layer fabric, a lower layer fabric and a connecting wire, wherein the upper layer fabric is made of a cotton fabric; the upper layer fabric comprises a plurality of first warps and a plurality of first wefts interwoven with the plurality of first warps, and the plurality of first wefts are interwoven with the plurality of first warps to form a plurality of first breathable perforations; the lower fabric comprises a plurality of second warp yarns and a plurality of second weft yarns interwoven with the plurality of second warp yarns, and a plurality of second breathable perforations are formed after the plurality of second weft yarns are interwoven with the plurality of second warp yarns; the connecting wire passes first ventilative perforation and the ventilative perforation of second in order to link together upper strata surface fabric and lower floor's surface fabric, and the connecting wire sets up to many, and after many connecting wires passed upper strata surface fabric and lower floor's surface fabric, form the chamber that holds that is used for holding the eiderdown jointly between two adjacent connecting wires, upper strata surface fabric and the lower floor's surface fabric. The invention also discloses a manufacturing method of the breathable light down jacket fabric. The invention has good air permeability, good down-proof effect and lighter weight.)

1. The utility model provides a down coat surface fabric that ventilative matter is light which characterized in that: comprises an upper layer fabric, a lower layer fabric and a connecting wire;

the upper layer fabric comprises a plurality of first warps and a plurality of first wefts interwoven with the plurality of first warps, and the plurality of first wefts are interwoven with the plurality of first warps to form a plurality of first breathable perforations;

the lower fabric comprises a plurality of second warp yarns and a plurality of second weft yarns interwoven with the plurality of second warp yarns, and a plurality of second breathable perforations are formed after the plurality of second weft yarns are interwoven with the plurality of second warp yarns;

the connecting wire passes first ventilative perforation and the ventilative perforation of second in order to link together upper strata surface fabric and lower floor's surface fabric, and the connecting wire sets up to many, and after many connecting wires passed upper strata surface fabric and lower floor's surface fabric, form the chamber that holds that is used for holding the eiderdown jointly between two adjacent connecting wires, upper strata surface fabric and the lower floor's surface fabric.

2. The breathable lightweight down jacket fabric of claim 1, wherein: the first warp yarn comprises a core wire, a plurality of winding line sections and an outer covering wire, wherein each winding line section is wound on the core wire, a groove is formed between the end parts, close to each other, of the two adjacent winding line sections and the core wire, the outer covering wire is wound on the winding line sections and the grooves, the outer covering wire forms a gentle section after being wound on the winding line sections, and a concave section after being wound on the grooves; after the plurality of first warp yarns are interwoven with the plurality of first weft yarns, the outer sides of two adjacent first weft yarns and the concave sections of the two adjacent first warp yarns form the first air-permeable through holes.

3. The breathable lightweight down jacket fabric of claim 1, wherein: the first warp yarns and the first weft yarns respectively comprise core yarns, winding line segments and outer covering yarns, the winding line segments are arranged in a plurality of numbers, each winding line segment is wound on the core yarns, a groove is formed between the end parts, close to each other, of the two adjacent winding line segments and the core yarns, the outer covering yarns are wound on the winding line segments and the grooves, the outer covering yarns form gentle sections after being wound on the winding line segments, and the outer covering yarns form concave sections after being wound on the grooves; after the plurality of first warp yarns are interwoven with the plurality of first weft yarns, the concave sections of two adjacent first weft yarns and the concave sections of two adjacent first warp yarns form the first ventilation through holes.

4. The breathable light-weight down jacket fabric according to any one of claims 1 to 3, wherein: the second warp comprises a core wire, a plurality of winding line sections and an outer covering wire, wherein each winding line section is wound on the core wire, a groove is formed between the end parts, close to each other, of the two adjacent winding line sections and the core wire, the outer covering wire is wound on the winding line sections and the grooves, the outer covering wire forms a gentle section after being wound on the winding line sections, and a concave section after being wound on the grooves; after the plurality of second warp yarns are interwoven with the plurality of second weft yarns, the outer sides of two adjacent second weft yarns and the concave sections of two adjacent second warp yarns form the second air-permeable through holes.

5. The breathable light-weight down jacket fabric according to any one of claims 1 to 3, wherein: the second warp yarns and the second weft yarns respectively comprise core yarns, winding line segments and outer covering yarns, the winding line segments are arranged in a plurality of numbers, each winding line segment is wound on the core yarns, a groove is formed between the end parts, close to each other, of the two adjacent winding line segments and the core yarns, the outer covering yarns are wound on the winding line segments and the grooves, the outer covering yarns form gentle sections after being wound on the winding line segments, and the outer covering yarns form concave sections after being wound on the grooves; after the plurality of second warp yarns are interwoven with the plurality of second weft yarns, the concave sections of two adjacent second weft yarns and the concave sections of two adjacent second warp yarns form the second breathable through holes.

6. The breathable lightweight down jacket fabric of claim 1, wherein: the diameter of the core wire is four to seven times of the diameter of the winding wire section; the core wire has a diameter three to six times the diameter of the outer sheath wire.

7. The breathable lightweight down jacket fabric according to claim 6, wherein: after the outer wrapping wire is wound on the winding line section and the groove, the length of the gentle section is six to eight times of that of the concave section.

8. The breathable lightweight down jacket fabric of claim 1, wherein: the core wire is made of polyurethane fiber, and the winding wire section and the outer covering wire are made of cotton fiber.

9. The breathable lightweight down jacket fabric according to claim 5, wherein: the winding direction of the outer covering wire is opposite to the winding direction of the winding line segment.

10. A method for manufacturing a breathable light down jacket fabric is characterized by comprising the following steps: comprises the following steps;

winding a plurality of winding line sections on a core wire by using winding equipment, wherein a groove is formed between the end part of each two adjacent winding line sections close to each other and the core wire;

winding the outer coating wire on the winding wire sections and the core wires by using winding equipment, wherein the outer coating wire forms a gentle section after being wound on the winding wire sections, and the outer coating wire forms a concave section after being wound on the grooves; winding the winding line segment and the outer covering line by winding equipment to form a first weft yarn, a first warp yarn, a second weft yarn or a second warp yarn after the core line is wound;

thirdly, interweaving the first weft yarns and the first warp yarns through textile equipment to form an upper layer fabric, and interweaving the second weft yarns and the second warp yarns to form a lower layer fabric;

and fourthly, the upper layer fabric and the lower layer fabric are stacked together, and the connecting wires penetrate through the first breathable through holes and the second breathable through holes under the action of the yarn lifting equipment to form a plurality of accommodating cavities for accommodating down.

Technical Field

The invention relates to the technical field of fabrics, in particular to a breathable light down jacket fabric and a manufacturing process thereof.

Background

The fabric is usually used for making clothes, and can be divided into a plurality of types according to different fabric structures, fabric characteristics and finished product purposes, and each type of fabric has own characteristics. The down jacket fabric is generally required to have good windproof and waterproof properties, and meanwhile, the down jacket fabric is required to have certain air permeability, if the air permeability is poor, water vapor is not easy to diffuse in the wearing process, so that the down jacket fabric feels uncomfortable due to moisture, and the down jacket fabric is not easy to dry in the sun after being washed, so that the down jacket fabric can deteriorate in different degrees under the damp condition, peculiar smell is diffused, and wearing of a user is affected.

The traditional down jacket fabric generally comprises an upper layer fabric and a lower layer fabric, wherein the upper layer fabric and the lower layer fabric are sewn together through a plurality of sewing threads to form a plurality of independent spaces, and down feather is filled in each space. However, the air permeability of the traditional down jacket fabric is not good enough, and after the upper fabric and the lower fabric are sewn together through a plurality of sewing threads, down is drilled out from the sewing openings, so that the down prevention effect is not good enough.

Disclosure of Invention

The present invention is directed to solving, at least to some extent, one of the technical problems in the art described above. Therefore, the invention aims to provide the down jacket fabric which is good in air permeability and light in weight, and has good down prevention effect.

The second purpose of the invention is to provide a manufacturing method of the breathable light down jacket fabric.

In order to achieve the above purpose, an embodiment of the invention provides a breathable light down jacket fabric, which comprises an upper layer fabric, a lower layer fabric and a connecting wire;

the upper layer fabric comprises a plurality of first warps and a plurality of first wefts interwoven with the plurality of first warps, and the plurality of first wefts are interwoven with the plurality of first warps to form a plurality of first breathable perforations;

the lower fabric comprises a plurality of second warp yarns and a plurality of second weft yarns interwoven with the plurality of second warp yarns, and a plurality of second breathable perforations are formed after the plurality of second weft yarns are interwoven with the plurality of second warp yarns;

the connecting wire passes first ventilative perforation and the ventilative perforation of second in order to link together upper strata surface fabric and lower floor's surface fabric, and the connecting wire sets up to many, and after many connecting wires passed upper strata surface fabric and lower floor's surface fabric, form the chamber that holds that is used for holding the eiderdown jointly between two adjacent connecting wires, upper strata surface fabric and the lower floor's surface fabric.

According to the breathable light down jacket fabric provided by the embodiment of the invention, when the fabric is manufactured, the first weft yarns and the first warp yarns are interwoven to form a plurality of first breathable through holes, the second weft yarns and the second warp yarns are interwoven to form a plurality of second breathable through holes, then the connecting lines penetrate through the first breathable through holes and the second breathable through holes, so that the upper layer fabric and the lower layer fabric are connected together, and a containing cavity is formed between every two adjacent connecting lines, the upper layer fabric and the lower layer fabric and can contain down. Because the connecting wire passes through the first breathable perforation and the second breathable perforation, the upper fabric and the lower fabric are manufactured without sewing through a sewing thread, so that a seam is avoided, and the situation that down feather comes out from the seam is avoided. The first and second air-permeable through holes have small aperture, so that the down can not come out from the first and second air-permeable through holes. The first and second ventilation through holes reduce the overall weight, so that the overall weight is lighter, and meanwhile, the first and second ventilation through holes are convenient to ventilate. Therefore, the invention has good air permeability, good down-proof effect and light weight.

In addition, the breathable and light down jacket fabric provided by the embodiment of the invention can also have the following additional technical characteristics:

further, the first warp yarn comprises a core wire, a plurality of winding line segments and an outer covering wire, wherein each winding line segment is wound on the core wire, a groove is formed between the end parts, close to each other, of the two adjacent winding line segments and the core wire, the outer covering wire is wound on the winding line segments and the grooves, the outer covering wire forms a gentle section after being wound on the winding line segments, and the outer covering wire forms a concave section after being wound on the grooves; after the plurality of first warp yarns are interwoven with the plurality of first weft yarns, the outer sides of two adjacent first weft yarns and the concave sections of the two adjacent first warp yarns form the first air-permeable through holes.

Further, the first warp yarns and the first weft yarns respectively comprise core yarns, winding line segments and outer covering yarns, the winding line segments are arranged in a plurality of numbers, each winding line segment is wound on the core yarns, a groove is formed between the end parts, close to each other, of the two adjacent winding line segments and the core yarns, the outer covering yarns are wound on the winding line segments and the grooves, the outer covering yarns form gentle sections after being wound on the winding line segments, and the outer covering yarns form concave sections after being wound on the grooves; after the plurality of first warp yarns are interwoven with the plurality of first weft yarns, the concave sections of two adjacent first weft yarns and the concave sections of two adjacent first warp yarns form the first ventilation through holes.

Further, the second warp comprises a core wire, a plurality of winding wire sections and an outer wrapping wire, wherein each winding wire section is wound on the core wire, a groove is formed between the end parts, close to each other, of the two adjacent winding wire sections and the core wire, the outer wrapping wire is wound on the winding wire sections and the grooves, the outer wrapping wire forms a gentle section after being wound on the winding wire sections, and the outer wrapping wire forms a concave section after being wound on the grooves; after the plurality of second warp yarns are interwoven with the plurality of second weft yarns, the outer sides of two adjacent second weft yarns and the concave sections of two adjacent second warp yarns form the second air-permeable through holes.

Further, the second warp yarns and the second weft yarns respectively comprise core yarns, winding line segments and outer covering yarns, the winding line segments are arranged in a plurality of numbers, each winding line segment is wound on the core yarns, a groove is formed between the end parts, close to each other, of the two adjacent winding line segments and the core yarns, the outer covering yarns are wound on the winding line segments and the grooves, the outer covering yarns form gentle sections after being wound on the winding line segments, and the outer covering yarns form concave sections after being wound on the grooves; after the plurality of second warp yarns are interwoven with the plurality of second weft yarns, the concave sections of two adjacent second weft yarns and the concave sections of two adjacent second warp yarns form the second breathable through holes.

Further, the diameter of the core wire is four to seven times the diameter of the wound wire section.

Further, the diameter of the core wire is three to six times the diameter of the outer sheath wire.

Further, after the outer wrapping wire is wound on the winding line segment and the groove, the length of the gentle section is six to eight times of that of the concave section.

Further, the core wire is made of polyurethane fiber, and the winding wire section and the outer covering wire are made of cotton fiber.

Further, the winding direction of the outer covering wire is opposite to the winding direction of the winding line segment.

Further, the diameter of the connecting line is equal to or slightly larger than the minimum diameter of the first air-permeable through hole and the second air-permeable through hole.

In order to achieve the above object, a second aspect of the embodiments of the present invention provides a method for manufacturing a breathable lightweight down jacket fabric, including the following steps;

winding a plurality of winding line sections on a core wire by using winding equipment, wherein a groove is formed between the end part of each two adjacent winding line sections close to each other and the core wire;

winding the outer coating wire on the winding wire sections and the core wires by using winding equipment, wherein the outer coating wire forms a gentle section after being wound on the winding wire sections, and the outer coating wire forms a concave section after being wound on the grooves; winding the winding line segment and the outer covering line by winding equipment to form a first weft yarn, a first warp yarn, a second weft yarn or a second warp yarn after the core line is wound;

thirdly, interweaving the first weft yarns and the first warp yarns through textile equipment to form an upper layer fabric, and interweaving the second weft yarns and the second warp yarns to form a lower layer fabric;

and fourthly, the upper layer fabric and the lower layer fabric are stacked together, and the connecting wires penetrate through the first breathable through holes and the second breathable through holes under the action of the yarn lifting equipment to form a plurality of accommodating cavities for accommodating down.

Drawings

Fig. 1 is a schematic structural view of a breathable lightweight down jacket fabric according to an embodiment of the invention;

FIG. 2 is a cross-sectional view of a breathable lightweight down jacket fabric according to an embodiment of the invention;

FIG. 3 is a schematic view of the connection of a core wire to a wound wire segment in accordance with an embodiment of the invention;

FIG. 4 is a schematic diagram of a connection between a winding segment and an outer envelope according to an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of an upper layer fabric according to an embodiment of the present invention;

FIG. 6 is a schematic structural diagram of another upper layer fabric according to an embodiment of the present invention;

FIG. 7 is a schematic view of a construction of a lower shell fabric according to an embodiment of the invention;

fig. 8 is a schematic structural view of another lower fabric according to an embodiment of the invention.

Description of the reference symbols

First warp 11 of upper layer fabric 1

First weft yarns 12 and first through-air-holes 13

Second warp 21 of lower fabric 2

Second weft yarn 22 second through-air-perforations 23

Connecting wire 3 holds chamber 4

Core wire 5 winding wire segment 51

Flat section 521 of outer covered wire 52

Recessed section 522 is recessed into groove 53.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

As shown in fig. 1 to 8, a breathable light down jacket fabric according to an embodiment of the present invention includes an upper fabric 1, a lower fabric 2, and a connecting line 3; the upper fabric 1 includes a plurality of first warp yarns 11 and a plurality of first weft yarns 12 interwoven with the plurality of first warp yarns 11, and the plurality of first weft yarns 12 are interwoven with the plurality of first warp yarns 11 to form a plurality of first ventilation perforations 13.

The lower fabric 2 includes a plurality of second warp yarns 21 and a plurality of second weft yarns 22 interwoven with the plurality of second warp yarns 21, and the plurality of second weft yarns 22 and the plurality of second warp yarns 21 are interwoven to form a plurality of second ventilation perforations 23.

Connecting wire 3 passes first ventilative perforation 13 and the ventilative perforation 23 of second and links together upper fabric 1 and lower floor's surface fabric 2, and connecting wire 3 sets up to many, and many connecting wires 3 pass upper fabric 1 and lower floor's surface fabric 2 back, form jointly between two adjacent connecting wires 3, upper fabric 1 and the lower floor's surface fabric 2 and be used for holding the chamber 4 that holds of eiderdown.

When the fabric is manufactured, the first weft yarns 12 and the first warp yarns 11 are interwoven to form a plurality of first breathable through holes 13, the second weft yarns 22 and the second warp yarns 21 are interwoven to form a plurality of second breathable through holes 23, then the connecting lines 3 penetrate through the first breathable through holes 13 and the second breathable through holes 23, so that the upper fabric 1 and the lower fabric 2 are connected together, the two adjacent connecting lines 3, the upper fabric 1 and the lower fabric 2 form a containing cavity 4 together, and the containing cavity 4 can contain down. Because the connecting line 3 passes through the first ventilation through hole 13 and the second ventilation through hole 23, after the upper fabric 1 and the lower fabric 2 are manufactured, sewing is not needed to be carried out through sewing threads, and therefore, the situation that down feather comes out from the sewing is avoided. The first and second ventilation holes 13 and 23 have small apertures, so that the down feather does not come out of the first and second ventilation holes 13 and 23. The first and second ventilation through holes 13 and 23 reduce the overall weight, so that the overall weight is light, and at the same time, the first and second ventilation through holes 13 and 23 facilitate ventilation. Therefore, the invention has good air permeability, good down-proof effect and light weight.

As shown in fig. 5, as an example, the first warp yarn 11 includes a core 5, a winding line segment 51 and an outer covering 52, the winding line segment 51 is provided in plural, each winding line segment 51 is wound on the core 5, a groove 53 is formed between the end portions of two adjacent winding line segments 51 adjacent to each other and the core 5, the outer covering 52 is wound on the winding line segment 51 and the groove 53, the outer covering 52 is wound on the winding line segment 51 to form a gentle section 521, and the outer covering 52 is wound on the groove 53 to form a concave section 522; after the first warps 11 are interwoven with the first wefts 12, the outer sides of two adjacent first wefts 12 and the concave sections 522 of two adjacent first wefts 11 form the first ventilation perforations 13.

A plurality of winding wire segments 51 may be wound on the core wire 5 using a winding apparatus such that a groove 53 is formed between the end portions of two adjacent winding wire segments 51 that are close to each other and the core wire 5, and then the outer covering wire 52 may be wound on the winding wire segments 51 and the groove 53 using the winding apparatus. Wherein, the winding device is the prior art and is not described herein.

That is to say, in the upper fabric 1, the special first warp yarn 11 and the common first weft yarn 12 are interwoven to form the upper fabric 1 having the first ventilation through holes 13, the first ventilation through holes 13 of the upper fabric 1 are substantially strip-shaped and can be used for the connecting wire 3 to pass through, after the connecting wire 3 passes through the strip-shaped first ventilation through holes 13, the friction force between the connecting wire 3 and the first ventilation through holes 13 is relatively large, so that the connecting wire 3 is not easy to displace, thereby improving the fabric strength, and the cross section of the connecting wire 3 can be rectangular so as to facilitate the first ventilation through holes 13 to pass through.

As shown in fig. 6, as another example, each of the first warp yarn 11 and the first weft yarn 12 includes a core 5, a plurality of winding segments 51, and an outer covering 52, each winding segment 51 is wound around the core 5, a groove 53 is formed between the end portions of two adjacent winding segments 51 adjacent to each other and the core 5, the outer covering 52 is wound around the winding segments 51 and the groove 53, the outer covering 52 is wound around the winding segments 51 to form a gentle portion 521, and the outer covering 52 is wound around the groove 53 to form a concave portion 522; after the first warps 11 are interwoven with the first wefts 12, the concave sections of two adjacent first wefts 12 and the concave sections of two adjacent first wefts 11 form the first air-permeable through holes 13.

That is, in the upper layer fabric 1, the special first warp yarn 11 is interwoven with the special first warp yarn 11 to form the upper layer fabric 1 having the first through-holes 13, and the first through-holes 13 of the upper layer fabric 1 are substantially square and can be penetrated by the connecting line 3. The square first ventilation through hole 13 has a larger aperture, so that the connecting wire 3 can pass through the square first ventilation through hole conveniently, and the cross section of the connecting wire 3 can be circular. The first through-air-penetration perforation 13 is formed by four concave sections 522 of the two first weft yarns 12 and the concave sections 522 of the two first warp yarns 11, so that the aperture of the first through-air-penetration perforation 13 is larger, and the connecting line 3 can pass through the perforation. It is noted that the first gas-permeable perforations 13 in this example are small relative to the down feather, which does not come out of the first gas-permeable perforations 13.

As shown in fig. 7, as still another example, the second warp 21 includes a core 5, a plurality of winding segments 51, and an outer covering 52, each winding segment 51 is wound on the core 5, a groove 53 is formed between the end of each adjacent winding segment 51 and the core 5, the outer covering 52 is wound on the winding segments 51 and the groove 53, the outer covering 52 is wound on the winding segments 51 to form a gentle section 521, and the outer covering 52 is wound on the groove 53 to form a concave section 522; after the plurality of second warp yarns 21 are interwoven with the plurality of second weft yarns 22, the outer sides of two adjacent second weft yarns 22 and the concave sections 522 of two adjacent second warp yarns 21 form the second air-permeable through holes 23.

That is, in the lower fabric 2, the special second warp yarns 21 are interwoven with the ordinary second weft yarns 22 to form the lower fabric 2 having the second air-permeable holes 23, and the second air-permeable holes 23 of the lower fabric 2 are substantially in a strip shape through which the connecting thread 3 can pass. The second ventilation through hole 23 of rectangular shape makes connecting wire 3 pass the back, and the connecting wire 3 is great with the frictional force of second ventilation through hole 23 for connecting wire 3 is difficult for producing the displacement again, thereby improves surface fabric intensity.

As shown in fig. 8, as another example, each of the second warp yarns 21 and the second weft yarns 22 includes a core yarn 5, a plurality of winding segments 51, and an outer covering yarn 52, wherein each winding segment 51 is wound around the core yarn 5, a groove 53 is formed between the end portions of two adjacent winding segments 51 and the core yarn 5, the outer covering yarn 52 is wound around the winding segments 51 and the groove 52, the outer covering yarn 52 is wound around the winding segments 51 to form a gentle section 521, and the outer covering yarn 52 is wound around the groove 53 to form a concave section 522; after the plurality of second warp yarns 21 are interwoven with the plurality of second weft yarns 22, the concave sections 522 of two adjacent second weft yarns 22 and the concave sections 522 of two adjacent second warp yarns 21 form the second air-permeable through holes 23.

That is, in the lower fabric 2, the special second warp 21 is interwoven with the special second warp 21 to form the lower fabric 2 having the second air-permeable through holes 23, and the second air-permeable through holes 23 of the lower fabric 2 are substantially square and are passed by the connecting wire 3. The square second ventilation through hole 23 has a larger aperture, so that the connecting line 3 can conveniently pass through. The second through-air-penetration through-hole 23 is formed by four concave sections 522 of the two second weft yarns 22 and the two second warp yarns 21, so that the aperture of the second through-air-penetration through-hole 23 is larger to facilitate the connection line 3 to pass through. It is noted that the second air-permeable perforations 23 in this example are small relative to the down feather, which does not come out of the second air-permeable perforations 23.

The first ventilating perforation 13 and the second ventilating perforation 23 in this example are arranged side by side, every several rows can be penetrated by a connecting line 3, the first ventilating perforation 13 and the second ventilating perforation 23 between two adjacent connecting lines 3 are not penetrated by the connecting line 3, and the first ventilating perforation 13 and the second ventilating perforation 23 between two adjacent connecting lines 3 are used for ventilation, so that the whole ventilation of the down jacket is excellent, the vapor in the wearing process is easy to diffuse, and the washed down jacket is easy to dry in the sun.

In summary, the upper layer fabric 1 may include two fabrics as shown in fig. 5 and 6, and the lower layer fabric 2 may include two fabrics as shown in fig. 7 and 8, and the upper layer fabric 1 and the lower layer fabric 2 may be combined in various ways. The upper layer fabric 1 in figure 5 is connected with the lower layer fabric 2 in figure 7 through a connecting line 3; the upper layer fabric 1 in figure 5 is connected with the lower layer fabric 2 in figure 8 through a connecting line 3; the upper layer fabric 1 in fig. 6 and the lower layer fabric 2 in fig. 7 are connected by a connecting line 3, and the upper layer fabric 1 in fig. 6 and the lower layer fabric 2 in fig. 8 are connected by the connecting line 3. Thus, four kinds of combination modes are provided, and different combination modes can be selected according to different requirements.

In some examples, the diameter of the core wire 5 is four to seven times the diameter of the wound wire segment 51. As shown in fig. 3, the diameter of the core wire 5 in this example is six times the diameter of the winding wire segment 51, so that after a plurality of winding wire segments 51 are wound on the core wire 5, the depth of the formed groove 53 is smaller than the diameter of the core wire 5, so that after the outer covered wire 52 is wound, the depth of the formed concave section 522 is more reasonable, and the pore diameters of the formed first air-permeable through hole 13 and the second air-permeable through hole 23 are moderate.

In the present example, the diameter of the core wire 5 is three to six times the diameter of the outer covered wire 52. As shown in fig. 4, the diameter of the core wire 5 in this example is five times the diameter of the outer covering wire 52, so that the first ventilation through-hole 13 and the second ventilation through-hole 23 formed after the outer covering wire 52 is wound around the groove 53 and the winding wire segment 51 have a moderate diameter. At the same time, the strength of the formed first weft yarn 12, first warp yarn 11, second weft yarn 22, or second warp yarn 21 is made greater.

In this example, after the wrapping wire 52 is wound around the winding wire 51 and the groove 53, the length of the gentle section 521 is six to eight times that of the concave section 522. As shown in fig. 4, in this example, the length of the gentle section 521 is seven times that of the concave section 522, so that the length of the gentle section 521 is longer, and the first ventilation through holes 13 and the second ventilation through holes 23 in the upper fabric 1 or the lower fabric 2 are reasonably distributed, and the whole ventilation performance is good.

In this example, after the first weft yarn 12 is interwoven with the first warp yarn 11 and the second weft yarn 22 is interwoven with the second warp yarn 21 by arranging the gentle sections 521, the gentle sections 521 in the formed fabric abut against each other, and loop threads on the outer side walls of the gentle sections 521 can be pressed and restricted with each other, so that the friction force can be increased, and the overall strength of the fabric is higher.

In some examples, the core wire 5 is made of polyurethane fibers, and the winding wire segment 51 and the covering wire 52 are made of cotton fibers. The core wire 5 made of polyurethane fiber makes the first weft 12, the first warp 11, the second weft 22 or the second warp 21 have better elasticity, and the winding segment 51 and the outer covering 52 made of cotton fiber make the first weft 12, the first warp 11, the second weft 22 or the second warp 21 have better heat preservation effect.

In order to improve the strength of the first weft yarns 12, the first warp yarns 11, the second weft yarns 22, or the second warp yarns 21, the winding direction of the over wrap 52 is opposite to the winding direction of the winding line segment 51. For example, the winding direction of the outer covering 52 may be clockwise winding, and the winding direction of the winding line segment 51 may be counterclockwise winding, so that the strength of the formed first weft 12, first warp 11, second weft 22 or second warp 21 is greatly improved, and the strength of the upper fabric 1 and the lower fabric 2 is enhanced. Of course, the winding direction of the outer sheath 52 in this example may be the same as the winding direction of the wound wire segment 51.

In some examples, the diameter of the connecting line 3 is equal to or slightly larger than the minimum diameter of the first through hole 13 and the second through hole 23, so that the connecting line 3 is connected with the upper layer fabric 1 and the lower layer fabric 2 more densely after the connecting line 3 passes through the first through hole 13 and the second through hole 23. The connecting wire 3 is preferably a strong wire.

The invention also provides a manufacturing method of the breathable light down jacket fabric, which comprises the following steps;

first, a plurality of winding wire segments 51 are wound on the core wire 5 by using a winding apparatus, and a groove 53 is formed between the end portions of two adjacent winding wire segments 51 close to each other and the core wire 5.

Secondly, winding the external covered wire 52 on the plurality of winding line segments 51 and the core wire 5 by using a winding device, wherein the external covered wire 52 is wound on the winding line segments 51 to form a gentle section 521, and the external covered wire 52 is wound on the groove 53 to form a concave section 522; the winding device winds the winding segment 51 and the outer covering 52 around the core 5 to form the first weft yarn 12, the first warp yarn 11, the second weft yarn 22 and the second warp yarn 21.

Thirdly, the first weft yarns 12 and the first warp yarns 11 are interwoven to form the upper fabric 1 through a weaving device, and the second weft yarns 22 and the second warp yarns 21 are interwoven to form the lower fabric 2.

And fourthly, laminating the upper layer fabric 1 and the lower layer fabric 2 together, and passing the connecting wires 3 through the first air-permeable through holes 13 and the second air-permeable through holes 23 under the action of a yarn lifting device to form a plurality of accommodating cavities 4 for accommodating the down.

In this example, the winding device is a conventional technology, the winding device may fix the core wire 5, and may wind the wire around the core wire 5, for example, the winding line segment 51 may be wound around the core wire 5, and the outer covering wire 52 may be wound around the winding line segment 51, and the winding device is a conventional technology and is not described herein again. The weaving equipment can interweave woof and warp, and it can lift the yarn to carry yarn equipment, and weaving equipment and carry yarn equipment are prior art, and this place is not repeated.

In this example, after the connecting thread 3 passes through the first ventilation through hole 13 and the second ventilation through hole 23, there is no seam, that is, the down is not exposed from the seam. The upper fabric 1 and the lower fabric 2 are independent of each other, and the fabric of the upper fabric 1 may be different from the fabric of the lower fabric 2. After the upper layer fabric 1 and the lower layer fabric 2 are manufactured, the fabrics can be further processed to improve the corresponding performance.

The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.

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