阅读说明：本技术 一种激光一体式动力电池防爆阀及其制造方法 (Laser integrated power battery explosion-proof valve and manufacturing method thereof ) 是由 张红伟 王玉龙 张志成 于 2021-09-29 设计创作，主要内容包括：一种激光一体式动力电池防爆阀,包括壳体,所述壳体表面上设置有一浅槽,所述浅槽内设置有外延刻痕,所述外延刻痕内设置有过渡刻痕,所述过渡刻痕从所述外延刻痕边缘处出发并延伸迂回至所述外延刻痕的中部以形成一体式的防爆阀。本发明通过一体式防爆阀结构的设计,可免去焊接工序,无需进行组装,缩短了成型周期,进而降低了生产成本；此外,为应对市场壳体材料厚度及公差尺寸均过大的情况,在刻痕前增加冲压减薄的工序流程,在防爆阀开设位置减薄形成一浅槽,因此一体式防爆阀结构不会对整体的工装尺寸进行限制,仅需保证浅槽位置处的工装尺寸在实际加工过程中小于一定尺寸即可,扩大了使用的范围,提高了通用性。(The utility model provides a laser integral type power battery explosion-proof valve, includes the casing, be provided with a shallow slot on the casing surface, be provided with epitaxial nick in the shallow slot, be provided with the transition nick in the epitaxial nick, the transition nick is followed the starting of epitaxial nick edge extends circuitous back the explosion-proof valve of middle part in order to form the integral type of epitaxial nick. According to the invention, through the design of the integrated explosion-proof valve structure, a welding process can be omitted, assembly is not required, the molding period is shortened, and further the production cost is reduced; in addition, in order to deal with the condition that the thickness and the tolerance size of the market shell material are both too large, the process flow of punching and thinning is added before nicking, and a shallow groove is formed by thinning the opening position of the explosion-proof valve, so that the integral explosion-proof valve structure cannot limit the size of the whole tool, and only the size of the tool at the position of the shallow groove needs to be smaller than a fixed size in the actual machining process, so that the use range is expanded, and the universality is improved.)

1. The utility model provides an explosion-proof valve of laser integral type power battery, a serial communication port, which comprises a housin, the casing is provided with a shallow slot on the surface, be provided with the indent of epitaxy in the shallow slot, be provided with the transition nick in the indent of epitaxy, the transition nick is followed the indent edge of epitaxy starts and extends circuitous back the middle part of the indent of epitaxy is in order to form the explosion-proof valve of integral type.

2. The laser integrated power battery explosion-proof valve as recited in claim 1, wherein the housing comprises a top plate and side plates, and the shallow grooves are formed on the surface of the top plate.

3. The laser integrated power cell explosion-proof valve as recited in claim 1, wherein said shallow groove is provided on the surface of said side plate.

4. The laser integrated power battery explosion-proof valve as recited in claim 1, wherein the planar projection shape of the shallow groove is geometrically symmetrical.

5. The laser integrated power battery explosion-proof valve as recited in claim 1, wherein the wall thickness of the shallow groove is less than or equal to 0.4 mm.

6. The laser integrated power battery explosion-proof valve as recited in claim 1, wherein the cross-sectional shape of the extension notch is a "U" shape, a "V" shape, a trapezoid shape, a tooth shape or other axisymmetric shape.

7. The laser integrated power battery explosion-proof valve as claimed in claim 1, wherein the planar projection shape of the extension nick is a circle, a racetrack or other shapes.

8. The manufacturing method of the laser integrated power battery explosion-proof valve is characterized by comprising the following steps of:

firstly, thinning a plate body of the shell provided with the shallow groove;

and step two, adopting a laser process to make scores in the shallow grooves.

9. The manufacturing method of the explosion-proof valve of the laser integrated power battery as claimed in claim 8, wherein the thinning mode in the first step is stamping, electric spark or ultrasonic technology.

10. The manufacturing method of the laser integrated power battery explosion-proof valve as claimed in claim 8, wherein the laser process is laser corrosion.

Technical Field

The invention belongs to the technical field of explosion-proof valves, and particularly relates to a laser integrated power battery explosion-proof valve and a manufacturing method thereof.

Background

The power battery is a battery for providing a power source for equipment such as a pure electric vehicle, an electric plug hybrid electric vehicle and an electric bicycle. At present, most power batteries adopt lithium batteries packaged by aluminum shells. Lithium ion batteries are widely used in various industries because of their high power, long service life, light weight, and the like. Lithium ion battery can take place a series of chemical reactions at the in-process of charging and discharging, and its inside electrolyte can produce a large amount of mist because of reasons such as decomposition to lead to the inside pressure of electric core to increase gradually. The explosion-proof valve is a thin-wall valve body on the battery sealing plate, and when the internal pressure of the battery exceeds a specified value, the valve body of the explosion-proof valve is broken, so that the battery is prevented from bursting, and the safety performance of the battery is greatly improved.

The main part of explosion-proof valve in the existing market divide into two parts, comprises upper cover and lower cover, and stability is not good, drops easily and with high costs after the assembly, and explosion-proof valve among the prior art offers explosion-proof hole on the battery top cap usually, then welds one deck thin slice through the welded mode, has seted up the nick on the thin slice to guarantee that the inside gas of battery can break through nick department and carry out the pressure release of exhausting when atmospheric pressure surpasss a definite value. However, due to the fact that the sheet can generate the situations of cold and deficiency, uneven welding and the like in the laser welding process, the structure of the explosion-proof valve is unstable, the use safety performance of the battery can be affected if the situations occur, in addition, the corresponding tool time can be increased by adopting a welding mode, and the production cost is improved.

The present invention has been made in view of this situation.

Disclosure of Invention

In view of the above, the invention aims to provide an explosion-proof valve of a laser integrated power battery and a manufacturing method thereof.

In order to achieve the purpose, the invention adopts the technical scheme that:

the utility model provides a laser integral type power battery explosion-proof valve, includes the casing, be provided with a shallow slot on the casing surface, be provided with epitaxial nick in the shallow slot, be provided with the transition nick in the epitaxial nick, the transition nick is followed the starting of epitaxial nick edge extends circuitous back the explosion-proof valve of middle part in order to form the integral type of epitaxial nick.

Further, the shell comprises a top plate and side plates, and the shallow grooves are formed in the surface of the top plate.

Further, the shallow groove is provided on a surface of the side plate.

Furthermore, the plane projection shape of the shallow groove is in a geometric symmetry shape.

Further, the wall thickness of the shallow groove is less than or equal to 0.4 mm.

Further, the cross-sectional shape of the extension nick is U-shaped, V-shaped, trapezoid, tooth-shaped or other axisymmetric shapes.

Further, the planar projection shape of the extension nick is a circle, a runway shape or other shapes.

The invention also provides a manufacturing method of the laser integrated power battery explosion-proof valve, which comprises the following steps:

firstly, thinning a plate body of the shell provided with the shallow groove;

and step two, adopting a laser process to make scores in the shallow grooves.

Further, the thinning mode in the first step is stamping, electric spark or ultrasonic technology.

Further, the laser process is laser erosion.

Compared with the prior art, the invention has the beneficial effects that: through the design of the integrated explosion-proof valve structure, a welding process can be omitted, assembly is not required, the forming period is shortened, the production cost is further reduced, and the quality stability of a finished product is ensured; in addition, in order to deal with the condition that market shell material thickness and tolerance size are all too big, increase the process flow of punching press attenuate before the nick, set up position attenuate at explosion-proof valve and form a shallow slot, consequently, the explosion-proof valve structure of integral type can not restrict holistic frock size, only need guarantee that the frock size of shallow slot position department is less than a scaling-size in the actual processing installation, the scope of using has been enlarged, the commonality has been improved, secondly, the former equipment of being applied to the explosion-proof valve of integral type is also comparatively simple, easily the adjustment of production early stage, be convenient for operation and later maintenance in the production process, new-type structure is in production, size adjustment is fast, need not follow-up cost plenty of time and investment, conveniently carry out mass production.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of FIG. 1 in accordance with the present invention;

FIG. 3 is a cross-sectional view A-A of FIG. 2 in accordance with the present invention;

FIG. 4 is an enlarged view of a portion B of FIG. 3 according to the present invention;

FIG. 5 is a structural view of another embodiment of the present invention;

FIG. 6 is a top view of the present invention of FIG. 5;

FIG. 7 is a cross-sectional view of C-C of FIG. 6 in accordance with the present invention;

FIG. 8 is an enlarged view of a portion of D of FIG. 7 in accordance with the present invention;

fig. 9 is a flow chart of a manufacturing method of an explosion-proof valve of a laser integrated power battery in the invention.

Reference numerals and component parts description referred to in the drawings:

1-a shell; 11-side plate; 12-a top plate; 2-shallow groove; 3-an explosion-proof valve; 31-epitaxial scoring; 32-transition score.

Detailed Description

The technical solution of the present invention will be clearly and completely described by the following detailed description. It is clear that the described embodiments are only a part of the embodiments of the present quantum film invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 4, a laser integrated power battery explosion-proof valve comprises a housing 1, wherein a shallow groove 2 is arranged on the surface of the housing 1, an extension nick 31 is arranged in the shallow groove 2, a transition nick 32 is arranged in the extension nick 31, and the transition nick 32 starts from the edge of the extension nick 31 and extends to the middle of the extension nick 31 to form an integrated explosion-proof valve 3. Preferably, the extension nick 31 is a closed structure, the transition nick 32 is provided with a plurality of nicks, the transition nicks 32 meet the geometric center of the extension nick 31, and when the pressure in the shell 1 reaches a certain degree, the explosion-proof valve 3 can be rapidly opened from the geometric center of the extension nick 31, so as to protect the power battery. The structure of the explosion-proof valve 3 in the embodiment is integrally formed on the shell 1, and compared with the structure provided with the top cover shell, the position of the explosion-proof valve 3 is easy to deflect when the structure is assembled, welding is needed in the assembling process, and the welding seam has adverse effects of uneven filling, easy insufficient welding, welding through, deflection welding and the like. Secondly, compare in the structure of top cap shell after the equipment its frock size can be greater than the more than 0.8mm right condition, the size of frock can not be restricted to the 3 structures of integral type explosion-proof valve in this embodiment, and its frock size can be less than 0.4mm in the actual processing installation, has enlarged the scope of use, has improved the commonality.

In addition, 3 usable existing casings 1 of integral type explosion-proof valve structure directly carry out the setting of extension nick 31 and transition nick 32, need not to process alone and assemble according to the split type processing mode of conventionality, have simplified production technology, only need carry out few frock, have reduced manufacturing cost, easily carry out off-the-shelf quality management and control. Furthermore, the forming equipment applied to the integrated explosion-proof valve 3 is relatively simple, the adjustment in the early stage of production is easy, the operation in the production process and the maintenance in the later stage are convenient, the size adjustment speed is high in the production of the novel structure, the follow-up cost of a large amount of time and investment is not needed, and the batch production is convenient to carry out.

The casing 1 comprises a top plate 12 and a side plate 11, the shallow grooves 2 are arranged on the surface of the top plate 12, the surface of the shallow grooves comprises the inner surface and the outer surface of the casing 1, and the direction of the arrangement surface is selected according to the actual process requirement, the integrity of the appearance and the attractiveness. Specifically, the planar projection shape of the shallow groove 2 is geometrically symmetrical, so that the processing is convenient and the integral aesthetic degree is further ensured, and the wall thickness of the shallow groove 2 is less than or equal to 0.4mm, so that the processing time of a laser process is shortened, and the production efficiency is improved.

Furthermore, the section shape of the extension nick 31 is U-shaped, V-shaped, trapezoidal, toothed or other axisymmetric shapes, the plane projection shape of the extension nick 31 is round, runway-shaped or other shapes, the arrangement of the shapes further ensures the aesthetic property of the structure, and the structure is simple and convenient to process.

Referring to fig. 5 to 8, alternatively, another embodiment is provided in which the shallow grooves 2 are provided on the surface of the side plate 11. The integrated explosion-proof valve 3 can be arranged on any plate body of the shell 1 and is not limited by the position of the shell 1, the top plate 12 and the side plate 11 of the shell 1 can be molded, and compared with a structure provided with a top cover shell, the integrated explosion-proof valve 3 can be assembled on the top plate 12 only, and the integrated explosion-proof valve 3 can form an extension notch 31 and a transition notch 32 at any plate body position, so that the use range is further expanded.

Referring to fig. 9, the invention further provides a manufacturing method of the laser integrated power battery explosion-proof valve 3, which comprises the following steps:

firstly, thinning a plate body of a shell 1 with a shallow groove 2;

and step two, notching is made in the shallow groove 2 by adopting a laser process, wherein the notching comprises an extension notching 31 and a transition notching 32.

Further, the first step of thinning is stamping, electric spark or ultrasonic technology, the shell 1 is thinned by stamping, specifically, when the thickness of the shell 1 is greater than 0.4mm, the position of the shell 1 where the shallow groove 2 is formed needs to be thinned, when the thinned position is the outer surface of the shell 1, a lining piece with the same shape and size as the inner part of the shell 1 is arranged in the shell 1, then the shell 1 is arranged on a drawing station, the plate body surface of the shell 1 needing to be stamped is arranged at the top (namely the position opposite to the drawing die), the drawing height of the drawing die is adjusted according to actual requirements and the resilience coefficient of materials, the drawing times are one or more times, and the plate body is started to be drawn to form the shallow groove 2 of the outer surface. When the thinned position is the inner surface of the shell 1, an insert block with the same shape as the shallow groove 2 is arranged at the position where the shallow groove 2 is correspondingly arranged on the inner surface of the shell 1, then the shell 1 is placed on a deep drawing station, the plate body surface of the shell 1 needing to be punched is placed at the top (namely the position opposite to the deep drawing die), the deep drawing height of the deep drawing die is adjusted according to the actual requirement and the resilience coefficient of materials, the deep drawing frequency is one or more times, and the deep drawing die is started to perform deep drawing on the plate body to form the shallow groove 2 on the inner surface of the shell 1, it can be understood that although the thickness of the shell 1 is more than 0.4mm, the deformation amount generated around the shallow groove 2 is within an allowable range in the deep drawing process, and the normal use of the explosion-proof valve 3 cannot be influenced.

Further, the laser process is laser erosion, specifically, the shapes and sizes (including the length, the width and the depth) of the extension nicks 31 and the transition nicks 32 are determined, the erosion track, the pulse power output by the laser and other parameters of the laser beam are set according to the determined depth and the actual opening pressure of the explosion-proof valve 3, the shell 1 is positioned on the working interval of the laser, the laser is started, so that the laser can be eroded in the shallow grooves 2 according to the preset erosion track and the running time to form the extension nicks 31 and the transition nicks 32, and the laser erosion step can be carried out once or several times due to different process requirements.

The thickness of the material of the current market object is generally larger than 0.4mm, so the time consumed by directly carrying out laser scoring is very long, and the tolerance of the material is large, so the residual thickness after laser scoring is unstable, and the stability of the explosion-proof valve 3 is influenced. In the scheme, aiming at the shell 1 with the material thickness of the shell 1 more than 0.4mm, a production mode of firstly thinning the material and then carrying out laser scoring is adopted in a stamping mode, so that the production efficiency and the stability are improved.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.