阅读说明：本技术 一种电渗析制备1,4-丁二磺酸腺苷蛋氨酸盐的方法 (Method for preparing 1, 4-butanedisulfonic acid adenosine methionine salt through electrodialysis ) 是由 张秋华 黄刘女 王杰 周芬 何娟 丁慧 于 2021-09-06 设计创作，主要内容包括：一种电渗析制备1,4-丁二磺酸腺苷蛋氨酸盐的方法,该方法包括以下步骤：(1)采用发酵法获得腺苷蛋氨酸的酵母发酵液；(2)获得菌体；(3)清洗菌体；(4)破碎菌体；(5)获得腺苷蛋氨酸粗液；(6)超滤除杂；(7)纳滤浓缩、除无机盐；(8)电渗析成盐；(9)脱色提纯；(10)干燥。本发明具有操作简单、收率高、成本低、绿色环保的特点,适于工业化生产。(A method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt by electrodialysis, which comprises the following steps: (1) obtaining yeast fermentation liquor of the ademetionine by adopting a fermentation method; (2) obtaining thalli; (3) cleaning thalli; (4) breaking the thallus; (5) obtaining a crude ademetionine solution; (6) removing impurities by ultrafiltration; (7) nano-filtering, concentrating and removing inorganic salt; (8) electrodialysis salifying; (9) decoloring and purifying; (10) and (5) drying. The method has the characteristics of simple operation, high yield, low cost, environmental protection and suitability for industrial production.)

1. A method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt by electrodialysis, which comprises the following steps:

obtaining a yeast fermentation broth of the ademetionine by a fermentation method, wherein the fermentation method comprises the following steps: inoculating the adenosylmethionine producing strain to a slant culture medium for slant culture; secondly, inoculating the grown slant to a seed culture medium for seed culture; inoculating the seed liquid to a basic culture medium for aerobic fermentation; when the sugar concentration of the culture solution is reduced to be less than or equal to 0.05g/L, feeding a sugar supplement culture medium, adjusting the parameters of the fermentation tank to ensure that DO is more than or equal to 30%, and feeding the sugar supplement culture medium at a flow rate of 8-12 g of sugar/h/L of the basal culture medium; fifthly, when the biomass of the fermentation liquor reaches 0.15 g/mL-0.2 g/mL (wet bacteria/fermentation liquor), the supplementary flow rate is 0.8-1.5 g methionine/h/L basal medium; sixthly, obtaining the yeast fermentation liquor of the ademetionine after fermentation is carried out for 48-72 hours, and putting the yeast fermentation liquor into a tank;

obtaining thalli: removing most of fermentation residual culture medium from the yeast fermentation liquor after the fermentation is placed in a tank by using ceramic membrane equipment until the concentration of wet thalli reaches 50% -60%, and obtaining bacterial liquid;

and (3) cleaning thalli: in a ceramic membrane device, adding purified water into the bacterial liquid for cleaning until the concentration of the bacteria reaches 50% -60%, and the conductivity of effluent is less than 1500 mus/min;

and (3) crushing thalli: rapidly heating the cleaned thalli to 70-80 ℃ by adopting a rapid heating and cooling method, preserving the heat for 15-30 min, and rapidly cooling to room temperature;

obtaining a crude ademetionine solution: passing the thallus crushed liquid through a ceramic membrane device, adding purified water for cleaning until the effluent conductivity is less than 3000 mus/min, and collecting a permeate;

and (3) ultrafiltration impurity removal: enabling the permeate to pass through an organic membrane made of polyether sulfone with the molecular weight cutoff of 5-10 KD, and collecting filtrate;

nanofiltration concentration and inorganic salt removal: enabling the filtrate to pass through an organic membrane made of polyamide with the molecular weight cutoff of 200-400D, and collecting the cutoff liquid with the concentration of the ademetionine of 5-10 g/L to obtain a concentrated solution of the ademetionine;

electrodialysis salifying: adding 1, 4-butanedisulfonic acid sodium into the concentrated solution of the ademetionine, replacing the concentrated solution by a two-chamber bipolar membrane in an electrodialysis device, and collecting material reflux to obtain a crude product of the ademetionine salt of 1, 4-butanedisulfonic acid.

2. Decoloring and purifying: enabling the 1, 4-butanedisulfonic acid adenosine methionine salt crude product to flow through macroporous adsorption resin to obtain 1, 4-butanedisulfonic acid adenosine methionine salt with an HPLC detection result of not less than 98% in the solution;

and (3) drying: the 1, 4-butanedisulfonic acid adenosine methionine salt with high purity is subjected to vacuum freeze drying or spray drying to obtain a dried product of the 1, 4-butanedisulfonic acid adenosine methionine salt.

3. The method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt by electrodialysis as claimed in claim 1, wherein the adenosylmethionine producing bacterium of step (1) is Saccharomyces cerevisiae.

4. An electrodialysis method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt according to claim 1, wherein the slant culture medium of step (1) comprises: 1% of yeast powder, 2% of beef peptone, 2% of glucose and 2% of agar, wherein the culture temperature of the slant culture medium is 25-35 ℃, and the culture time is 24-48 h.

5. A process for the preparation of ademetionine 1, 4-butanedisulfonate by electrodialysis according to claim 1, wherein said seed culture medium of step (1) comprises: 1% of yeast powder, 2% of beef peptone and 2% of glucose, wherein the culture temperature of the seed culture medium is 25-35 ℃, and the culture time is 12-24 h.

6. The process for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt by electrodialysis as claimed in claim 1, wherein the fermentation basal medium in step (1) comprises: ammonium sulfate, magnesium sulfate heptahydrate, zinc sulfate heptahydrate, glucose and potassium dihydrogen phosphate, wherein the culture temperature of the fermentation basic culture medium is 25-35 ℃, and the pH value is 4-6; the sugar supplement culture medium in the step (1) comprises: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose and potassium dihydrogen phosphate; the induction medium in the step (1) contains: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose, monopotassium phosphate and methionine.

7. The method for preparing 1, 4-butanedisulfonic acid adenosine methionine salt by electrodialysis as claimed in claim 1, wherein the pore size of the ceramic membrane in step (2), step (3) and step (5) is 20-200 nm.

8. The method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt by electrodialysis as claimed in claim 1, wherein 1, 4-butanedisulfonic acid sodium sulfonate is added to the concentrated solution of adenosylmethionine in step (8) so that the molar ratio of 1, 4-butanedisulfonic acid to adenosylmethionine is 1.6-1.7.

9. The method for preparing 1, 4-butanedisulfonic acid adenosine methionine salt by electrodialysis is characterized in that a bipolar membrane and a cation exchange membrane are replaced in the electrodialysis device in the step (8) by a bipolar membrane replacement method, the output voltage is 25V, the output current is 4.4A, the electrolyte is 2-4% of NaOH, the discharged water is deionized water for recycling, and the replacement is carried out until the Na + content in the material is less than or equal to 0.005%.

10. An electrodialysis method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt according to claim 1, wherein said macroporous adsorbent resin of step (9) is a weakly polar adsorbent resin of ion exchange resin and adsorbent resin combination, the specific surface area of the resin is 500m2/g or more, and the 95% particle size is 0.315 to 1.25 mm.

11. The method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt by electrodialysis as claimed in claim 1, wherein the flow rate of the crude 1, 4-butanedisulfonic acid adenosylmethionine salt in step (9) through the macroporous adsorption resin is 1-2 BV/h.

Technical Field

The invention relates to a method for preparing 1, 4-butanedisulfonic acid adenosine methionine salt by electrodialysis.

Background

Ademetionine 1, 4-butanedisulfonate molecule C15H23N6O5S +. C4H9O6S 2-. 0.65C4H10O6S2, molecular weight 758.55. Was developed by Knool corporation and marketed in italy in 1993 under the trade name tranameil (semetail) for the treatment of cholestasis. The active component is adenosine methionine cation, and 1, 4-butanedisulfonic acid is used as anion and matched with the anion to achieve the effect of stabilizing the structure, and has no pharmacological activity.

Ademetionine (Ademetionine) is an active form of methionine in the body and is involved in various metabolisms as an important methyl, sulfhydryl and aminopropyl donor. Is widely used for treating various liver related diseases clinically, such as intrahepatic cholestasis, drug-induced liver injury, viral hepatitis, alcoholic liver disease and the like.

Chinese patent application 201310379731.7 discloses a preparation method of 1, 4-butanedisulfonic acid adenosine methionine, which comprises the following steps: acidifying the fermentation liquor of the adenosylmethionine producing strain, filtering to obtain wet thalli, drying, carrying out freeze-thaw treatment, and uniformly mixing the aqueous solution of inorganic strong acid and the wet thalli; filtering the acid solution containing the wall-broken thalli in a ceramic membrane, adding an aqueous solution of inorganic strong acid, and collecting filtrate; filtering the filtrate with nanofiltration membrane to obtain concentrated solution A; passing through a medium-polarity macroporous adsorption resin column, and washing with water to obtain an effluent liquid B; passing through H + type macroporous weakly acidic cation exchange resin column, eluting H + type macroporous acidic cation exchange resin column with 1, 4-butanedisulfonic acid, collecting and mixing effluent liquid C; sequentially passing the collected liquid through an ultrafiltration membrane and a nanofiltration membrane; mixing the concentrated solution D with 1, 4-butanedisulfonic acid, adjusting the ratio of 1, 4-butanedisulfonic acid to adenosylmethionine, and drying to obtain the final product. The H + type macroporous weak acid cation exchange resin column is eluted and desalted by water after the pH value is adjusted to 4.5-6.0, the acetic acid aqueous solution of 0.01-0.02 mol/L is used for eluting and impurity removal, the acetic acid is removed by water washing, and the H + type macroporous weak acid cation exchange resin column is eluted by 1, 4-butanedisulfonic acid of which the pH value is 3-5. The separation and purification process is complicated and complex, and the yield is low. And the 1, 4-butanedisulfonic acid with the pH value of 3-5 needs to be prepared by sodium removal of 1, 4-butanedisulfonic acid sodium, so that the separation and purification process is further increased. In addition, acid solution is needed for activating and regenerating the resin, and the discharge of waste water is increased.

Therefore, research and development of a new separation and purification technology are carried out, a method for obtaining a 1, 4-butanedisulfonic acid adenosylmethionine salt crude product through 1, 4-butanedisulfonic acid sodium sulfonate and the initially purified adenosylmethionine, and obtaining a 1, 4-butanedisulfonic acid adenosylmethionine dry product with high purity through purification and drying of the crude product is a difficult problem to be solved urgently in the production of the 1, 4-butanedisulfonic acid adenosylmethionine salt at present.

Disclosure of Invention

The invention aims to provide a method for preparing 1, 4-butanedisulfonic acid adenosine methionine salt by electrodialysis, which solves the problems in the background technology and has the characteristics of simple operation, high yield, low cost, environmental protection and suitability for industrial production.

The technical scheme adopted for achieving the aim is that the method for preparing 1, 4-butanedisulfonic acid adenosine methionine salt by electrodialysis comprises the following steps:

(1) obtaining a yeast fermentation broth of the ademetionine by a fermentation method, wherein the fermentation method comprises the following steps: inoculating the adenosylmethionine producing strain to a slant culture medium for slant culture; secondly, inoculating the grown slant to a seed culture medium for seed culture; inoculating the seed liquid to a basic culture medium for aerobic fermentation; when the sugar concentration of the culture solution is reduced to be less than or equal to 0.05g/L, feeding a sugar supplement culture medium, adjusting the parameters of the fermentation tank to ensure that DO is more than or equal to 30%, and feeding the sugar supplement culture medium at a flow rate of 8-12 g of sugar/h/L of the basal culture medium; fifthly, when the biomass of the fermentation liquor reaches 0.15 g/mL-0.2 g/mL (wet bacteria/fermentation liquor), the supplementary flow rate is 0.8-1.5 g methionine/h/L basal medium; sixthly, obtaining the yeast fermentation liquor of the ademetionine after fermentation is carried out for 48-72 hours, and putting the yeast fermentation liquor into a tank;

(2) obtaining thalli: removing most of fermentation residual culture medium from the yeast fermentation liquor after the fermentation is placed in a tank by using ceramic membrane equipment until the concentration of wet thalli reaches 50% -60%, and obtaining bacterial liquid;

(3) and (3) cleaning thalli: in a ceramic membrane device, adding purified water into the bacterial liquid for cleaning until the concentration of the bacteria reaches 50% -60%, and the conductivity of effluent is less than 1500 mus/min;

(4) and (3) crushing thalli: rapidly heating the cleaned thalli to 70-80 ℃ by adopting a rapid heating and cooling method, preserving the heat for 15-30 min, and rapidly cooling to room temperature;

(5) obtaining a crude ademetionine solution: passing the thallus crushed liquid through a ceramic membrane device, adding purified water for cleaning until the effluent conductivity is less than 3000 mus/min, and collecting a permeate;

(6) and (3) ultrafiltration impurity removal: enabling the permeate to pass through an organic membrane made of polyether sulfone with the molecular weight cutoff of 5-10 KD, and collecting filtrate;

(7) nanofiltration concentration and inorganic salt removal: enabling the filtrate to pass through an organic membrane made of polyamide with the molecular weight cutoff of 200-400D, and collecting the cutoff liquid with the concentration of the ademetionine of 5-10 g/L to obtain a concentrated solution of the ademetionine;

(8) electrodialysis salifying: adding 1, 4-butanedisulfonic acid sodium into the concentrated solution of the ademetionine, replacing the concentrated solution by a two-chamber bipolar membrane in an electrodialysis device, and collecting material reflux to obtain a crude product of the ademetionine salt of 1, 4-butanedisulfonic acid.

(9) Decoloring and purifying: enabling the 1, 4-butanedisulfonic acid adenosine methionine salt crude product to flow through macroporous adsorption resin to obtain 1, 4-butanedisulfonic acid adenosine methionine salt with an HPLC detection result of not less than 98% in the solution;

(10) and (3) drying: the 1, 4-butanedisulfonic acid adenosine methionine salt with high purity is subjected to vacuum freeze drying or spray drying to obtain a dried product of the 1, 4-butanedisulfonic acid adenosine methionine salt.

Further, the adenosylmethionine producing strain in the step (1) is a baker's yeast strain.

Further, the slant culture medium in the step (1) contains: 1% of yeast powder, 2% of beef peptone, 2% of glucose and 2% of agar, wherein the culture temperature of the slant culture medium is 25-35 ℃, and the culture time is 24-48 h.

Further, the seed culture medium in the step (1) contains: 1% of yeast powder, 2% of beef peptone and 2% of glucose, wherein the culture temperature of the seed culture medium is 25-35 ℃, and the culture time is 12-24 h.

Further, the fermentation basal medium in the step (1) contains: ammonium sulfate, magnesium sulfate heptahydrate, zinc sulfate heptahydrate, glucose and potassium dihydrogen phosphate, wherein the culture temperature of the fermentation basic culture medium is 25-35 ℃, and the pH value is 4-6; the sugar supplement culture medium in the step (1) comprises: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose and potassium dihydrogen phosphate; the induction medium in the step (1) contains: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose, monopotassium phosphate and methionine.

Further, the aperture of the ceramic membrane in the step (2), the step (3) and the step (5) is 20-200 nm.

Further, 1, 4-butanedisulfonic acid sodium is added into the concentrated solution of the ademetionine in the step (8) so that the molar ratio of the 1, 4-butanedisulfonic acid to the ademetionine is 1.6-1.7.

Further, the electrodialysis device in the step (8) adopts a two-chamber method of replacing a bipolar membrane with a bipolar membrane and a cation exchange membrane, the output voltage is 25V, the output current is 4.4A, the electrode solution is 2% -4% NaOH, the effluent is deionized water for recycling, and the replacement is carried out until the Na + content in the material is less than or equal to 0.005%.

Further, the macroporous adsorption resin in the step (9) is weak-polarity adsorption resin combined by ion exchange resin and adsorption resin, the specific surface area of the resin is more than or equal to 500m2/g, and the 95% particle size is 0.315-1.25 mm.

Further, in the step (9), the flow speed of the 1, 4-butanedisulfonic acid adenosine methionine salt crude product flowing through the macroporous adsorption resin is 1-2 BV/h.

Advantageous effects

Compared with the prior art, the invention has the following advantages.

The method has the advantages of simple process operation, high yield, low cost, environmental protection and suitability for industrial production.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings.

FIG. 1 is a schematic diagram of an embodiment of electrodialysis in the present invention.

Detailed Description

The present invention will be described in further detail with reference to examples.

A method for preparing 1, 4-butanedisulfonic acid adenosylmethionine salt by electrodialysis, which comprises the following steps:

(1) obtaining a yeast fermentation broth of the ademetionine by a fermentation method, wherein the fermentation method comprises the following steps: inoculating the adenosylmethionine producing strain to a slant culture medium for slant culture; secondly, inoculating the grown slant to a seed culture medium for seed culture; inoculating the seed liquid to a basic culture medium for aerobic fermentation; when the sugar concentration of the culture solution is reduced to be less than or equal to 0.05g/L, feeding a sugar supplement culture medium, adjusting the parameters of the fermentation tank to ensure that DO is more than or equal to 30%, and feeding the sugar supplement culture medium at a flow rate of 8-12 g of sugar/h/L of the basal culture medium; fifthly, when the biomass of the fermentation liquor reaches 0.15 g/mL-0.2 g/mL (wet bacteria/fermentation liquor), the supplementary flow rate is 0.8-1.5 g methionine/h/L basal medium; sixthly, obtaining the yeast fermentation liquor of the ademetionine after fermentation is carried out for 48-72 hours, and putting the yeast fermentation liquor into a tank;

(2) obtaining thalli: removing most of fermentation residual culture medium from the yeast fermentation liquor after the fermentation is placed in a tank by using ceramic membrane equipment until the concentration of wet thalli reaches 50% -60%, and obtaining bacterial liquid;

(3) and (3) cleaning thalli: in a ceramic membrane device, adding purified water into the bacterial liquid for cleaning until the concentration of the bacteria reaches 50% -60%, and the conductivity of effluent is less than 1500 mus/min;

(4) and (3) crushing thalli: rapidly heating the cleaned thalli to 70-80 ℃ by adopting a rapid heating and cooling method, preserving the heat for 15-30 min, and rapidly cooling to room temperature;

(5) obtaining a crude ademetionine solution: passing the thallus crushed liquid through a ceramic membrane device, adding purified water for cleaning until the effluent conductivity is less than 3000 mus/min, and collecting a permeate;

(6) and (3) ultrafiltration impurity removal: enabling the permeate to pass through an organic membrane made of polyether sulfone with the molecular weight cutoff of 5-10 KD, and collecting filtrate;

(7) nanofiltration concentration and inorganic salt removal: enabling the filtrate to pass through an organic membrane made of polyamide with the molecular weight cutoff of 200-400D, and collecting the cutoff liquid with the concentration of the ademetionine of 5-10 g/L to obtain a concentrated solution of the ademetionine;

(8) electrodialysis salifying: adding 1, 4-butanedisulfonic acid sodium into the concentrated solution of the ademetionine, replacing the concentrated solution by a two-chamber bipolar membrane in an electrodialysis device, and collecting material reflux to obtain a crude product of the ademetionine salt of 1, 4-butanedisulfonic acid.

(9) Decoloring and purifying: enabling the 1, 4-butanedisulfonic acid adenosine methionine salt crude product to flow through macroporous adsorption resin to obtain 1, 4-butanedisulfonic acid adenosine methionine salt with an HPLC detection result of not less than 98% in the solution;

(10) and (3) drying: the 1, 4-butanedisulfonic acid adenosine methionine salt with high purity is subjected to vacuum freeze drying or spray drying to obtain a dried product of the 1, 4-butanedisulfonic acid adenosine methionine salt.

The adenosyl methionine producing bacteria in the step (1) are strains which are used conventionally in the field and can produce adenosyl methionine, in particular bread yeast strains; the slant culture medium contains: 1% of yeast powder, 2% of beef peptone, 2% of glucose and 2% of agar, wherein the culture temperature is 25-35 ℃, and the culture time is 24-48 h; the seed culture medium contains: 1% of yeast powder, 2% of beef peptone and 2% of glucose, wherein the culture temperature is 25-35 ℃, and the culture time is 12-24 h; the fermentation basal medium contains: ammonium sulfate, magnesium sulfate heptahydrate, zinc sulfate heptahydrate, glucose and potassium dihydrogen phosphate, wherein the culture temperature is 25-35 ℃, and the pH value is 4-6.

The sugar supplement culture medium in the step (1) comprises: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose and potassium dihydrogen phosphate; the induction medium contains: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose, monopotassium phosphate and methionine.

And (3) in the step (2), the step (3) and the step (5), the aperture of the ceramic membrane is 20-200 nm.

The electrodialysis in the step (8) adopts a bipolar membrane and cation exchange membrane two-chamber method, the output voltage is 25V, the output current is 4.4A, the electrode solution is 2% -4% NaOH, the effluent is deionized water for recycling, the Na + content in the materials is replaced to be less than or equal to 0.005%, the materials are collected, and the concentration of the 1, 4-butanedisulfonic acid adenosine methionine salt crude product is 10-20 g/L. The specific implementation principle is shown in fig. 1.

In the step (8), 1, 4-butanedisulfonic acid sodium is added into the concentrated solution of the ademetionine, and the molar ratio of the 1, 4-butanedisulfonic acid to the ademetionine is 1.6-1.7 by calculation according to the amount of the ademetionine in the material.

The macroporous adsorption resin in the step (9) is a combination of ion exchange resin and adsorption resin, is weak-polarity adsorption resin, and has a specific surface area of more than or equal to 500m2/g and 95% of particle size of 0.315-1.25 mm.

The flow rate of the solution flowing through the macroporous adsorption resin in the step (9) is 1-2 BV/h, and the HPLC detection result of the adenosylmethionine in the solution obtained in the step is more than or equal to 98%.

The finished product of the 1, 4-butanedisulfonic acid and the adenosine methionine salt obtained by the method has the product purity of more than 98 percent, the total yield of more than 80 percent and the S-S isomer of more than 65 percent.

Example 1

A method for preparing 1, 4-butanedisulfonic acid adenosine methionine comprises the following steps:

(1) high density fermentation to obtain ademetionine:

the baker's yeast strain is inoculated in a slant culture medium and cultured for 24 hours at the temperature of 30 ℃. The slant culture medium contains yeast powder 1%, beef peptone 2%, glucose 2% and agar 2%.

2-3 ring colonies are picked by using an inoculating loop to a seed culture medium of 100 mL/bottle, the total amount of the seed culture medium is about 1L, and the seed culture medium is subjected to shake cultivation for 12h at the temperature of 30 ℃.

And (3) culturing in a fermentation tank, and ventilating and fermenting in a 30L fermentation tank, wherein the fermentation temperature is 28-30 ℃, and the pH is controlled to be 4.8-5.2. When the sugar concentration of the culture solution is reduced to be less than or equal to 0.05g/L in the fermentation process, feeding a sugar supplement culture medium, and adjusting the parameters of a fermentation tank to ensure that DO is more than or equal to 30 percent and the sugar supplement culture medium is supplemented with 10g of sugar/h/L of a basic culture medium; when the biomass of the fermentation liquor reaches 0.18g/mL (wet thallus/fermentation liquor), the supplementary induction culture medium is supplemented with the basic culture medium with the flow rate of 1.2g methionine/h/L, and the fermentation is carried out for 60h, and then the fermentation tank is taken out.

The fermentation basal medium contains: ammonium sulfate, magnesium sulfate heptahydrate, zinc sulfate heptahydrate, glucose, potassium dihydrogen phosphate and the like. The sugar supplement culture medium comprises: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose, potassium dihydrogen phosphate and the like. The induction medium contains: magnesium sulfate heptahydrate, potassium sulfate, sodium sulfate, glucose, monopotassium phosphate, methionine and the like.

(2) Preparation of ademetionine crude liquid:

and (3) putting the fermentation liquor into ceramic membrane equipment, wherein the aperture of a ceramic membrane is 20nm, and the temperature control of circulating liquid of the ceramic membrane equipment is controlled to be 0-10 ℃. Meanwhile, purified water is added into a ceramic membrane material barrel to clean the thalli until the conductivity of effluent is less than 1500 mu s/min, and 50 percent of concentrated wet thalli with the total volume of 18.61Kg is obtained after the process. The main purpose is to remove most of the residual culture medium and concentrate the bacterial liquid.

Crushing by adopting a rapid heating and cooling method, rapidly heating the cleaned bacterial liquid to 75 ℃, preserving the temperature for 15min, and rapidly cooling to room temperature.

In the ceramic membrane equipment, the aperture of the ceramic membrane is 20nm, and the temperature control of the circulating liquid of the ceramic membrane equipment is controlled to be 0-10 ℃. When the minimum circulation volume of the equipment is close, purified water is added for replacement until the conductivity of effluent is less than 3000 mu s/min, and the permeate is collected. The obtained permeate was a transparent pale yellow liquid, 38.31Kg in total, with an ademetionine content of 0.6%.

And (3) performing ultrafiltration and nanofiltration on the permeate, wherein the ultrafiltration membrane is made of polyether sulfone and has the molecular weight cutoff of 10 KD. The nanofiltration membrane is made of polyamide, and has a molecular weight cutoff of 400D to obtain 2.14Kg of 10% ademetionine concentrated solution.

(3) Preparation of 1, 4-butanedisulfonic acid ademetionine crude liquid:

adding 1, 4-butanedisulfonic acid sodium into the crude ademetionine solution prepared in the previous step to ensure that the molar ratio of the 1, 4-butanedisulfonic acid radical to the ademetionine in the material is 1.6, and adding 225g1, 4-butanedisulfonic acid sodium. Dissolving and uniformly mixing the materials, adding the materials into a material chamber of an electrodialysis device, wherein the electrode solution is 4% NaOH, and the effluent is deionized water. Starting the equipment, selecting a two-chamber bipolar membrane mode, setting the output voltage to be 25V and the output current to be 4.4A, replacing until the Na + content in the material is less than or equal to 0.005%, and collecting the material to obtain 2.03Kg of crude 1, 4-butanedisulfonic acid ademetionine solution, wherein the concentration of ademetionine in the crude 1, 4-butanedisulfonic acid ademetionine solution is 10%, and the concentration of 1, 4-butanedisulfonic acid is about 8.7%.

(4) Purification of 1, 4-butanedisulfonic acid adenosylmethionine salt:

enabling the crude 1, 4-butanedisulfonic acid adenosylmethionine solution in the step to pass through macroporous adsorption resin at the flow rate of 1BV/h, collecting the discharged material as colorless solution, wherein the total volume of the discharged material is 2.22Kg, and the concentration of the adenosylmethionine is 9%. The HPLC detection result of the adenosylmethionine in the purified solution is more than or equal to 98 percent.

(5) And (3) drying:

vacuum freeze drying is adopted, and the purified 1, 4-butanedisulfonic acid adenosine methionine salt is dried to obtain 376.67g of 1, 4-butanedisulfonic acid adenosine methionine salt product. Wherein the content of 1, 4-butanedisulfonic acid is 46.1% (dry weight), the content of ademetionine is 52.1% (dry weight), the HPLC purity of ademetionine is 98.1%, the S-S isomer content is 70%, and the total yield of ademetionine is 80.3%.

Example 2

A method for preparing 1, 4-butanedisulfonic acid adenosine methionine comprises the following steps:

(1) high density fermentation to obtain ademetionine:

the baker's yeast strain is inoculated in a slant culture medium and cultured for 48h at 25 ℃. The formulation of the slant medium was the same as in example 1.

And (3) picking 2-3 ring colonies to a seed culture medium of 100 mL/bottle by using an inoculating ring, wherein the total amount of the seed culture medium is about 1L, and performing shake culture at 25 ℃ for 24 h.

And (3) culturing in a fermentation tank, and ventilating and fermenting in a 30L fermentation tank, wherein the fermentation temperature is 25-28 ℃, and the pH is controlled to be 4.0-4.8. When the sugar concentration of the culture solution is reduced to be less than or equal to 0.05g/L in the fermentation process, feeding a sugar supplement culture medium, and adjusting the parameters of a fermentation tank to ensure that DO is more than or equal to 30 percent and the sugar supplement culture medium is supplemented with 8g of sugar/h/L of a basic culture medium; when the biomass of the fermentation liquor reaches 0.15g/mL (wet thallus/fermentation liquor), the supplementary induction culture medium is supplemented with the basic culture medium with the flow rate of 0.8g methionine/h/L, and the fermentation is carried out for 72h, and then the fermentation tank is taken out.

The fermentation basal medium, the sugar supplement medium and the induction medium have the same formula as in example 1.

(2) Preparation of ademetionine crude liquid:

and (3) putting the fermentation liquor into ceramic membrane equipment, wherein the aperture of the ceramic membrane is 200nm, and the temperature control of the circulating liquid of the ceramic membrane equipment is controlled to be 0-10 ℃. Meanwhile, purified water is added into a ceramic membrane material barrel to clean the thalli until the conductivity of effluent is less than 1500 mu s/min, and 60 percent of concentrated wet thalli with the total volume of 14.66Kg is obtained after the process. The main purpose is to remove most of the residual culture medium and concentrate the bacterial liquid.

Crushing by adopting a rapid heating and cooling method, rapidly heating the cleaned bacterial liquid to 70 ℃, preserving the temperature for 30min, and rapidly cooling to room temperature.

In the ceramic membrane equipment for rapidly crushing the bacteria liquid, the aperture of the ceramic membrane is 200nm, and the temperature control of the circulating liquid of the ceramic membrane equipment is controlled to be 0-10 ℃. When the minimum circulation volume of the equipment is close, purified water is added for replacement until the conductivity of effluent is less than 3000 mu s/min, and the permeate is collected. The obtained permeate was a transparent pale yellow liquid, 35.62Kg in total, with an ademetionine content of 0.65%.

And (3) performing ultrafiltration and nanofiltration on the permeate, wherein the ultrafiltration membrane is made of polyether sulfone and has the molecular weight cutoff of 10 KD. The nanofiltration membrane is made of polyamide, and has a molecular weight cutoff of 400D to obtain 4.4Kg of 5% ademetionine concentrated solution.

(3) Preparation of 1, 4-butanedisulfonic acid ademetionine crude liquid:

adding 1, 4-butanedisulfonic acid sodium into the crude ademetionine solution prepared in the previous step to ensure that the molar ratio of the 1, 4-butanedisulfonic acid radical to the ademetionine in the material is 1.7, and adding 246g of 1, 4-butanedisulfonic acid sodium. Dissolving and uniformly mixing the materials, adding the materials into a material chamber of an electrodialysis device, wherein the electrode solution is 2% NaOH, and the effluent is deionized water. Starting the equipment, selecting a two-chamber bipolar membrane mode, setting the output voltage to be 25V and the output current to be 4.4A, replacing until the Na + content in the material is less than or equal to 0.005%, and collecting the material to obtain 4.14Kg of crude 1, 4-butanedisulfonic acid ademetionine solution, wherein the concentration of ademetionine in the crude 1, 4-butanedisulfonic acid ademetionine solution is 5%, and the concentration of 1, 4-butanedisulfonic acid is about 4.6%.

(4) Purification of 1, 4-butanedisulfonic acid adenosylmethionine salt:

enabling the crude 1, 4-butanedisulfonic acid adenosylmethionine solution in the step to pass through macroporous adsorption resin at the flow rate of 2BV/h, collecting the discharged material as colorless solution, wherein the total amount of the discharged material is 4.76Kg, and the concentration of the adenosylmethionine is 4.3%. The HPLC detection result of the adenosylmethionine in the purified solution is more than or equal to 98 percent.

(5) And (3) drying:

spray drying is adopted, and the purified 1, 4-butanedisulfonic acid adenosine methionine salt is dried to obtain 396.2g of 1, 4-butanedisulfonic acid adenosine methionine salt product, wherein the content of 1, 4-butanedisulfonic acid is 47.4% (dry weight), the content of ademetionine is 50.9% (dry weight), the HPLC purity of the ademetionine is 98.8%, the proportion of S-S type isomer is 68%, and the total yield of the ademetionine is 81.9%.

Example 3

A method for preparing 1, 4-butanedisulfonic acid adenosine methionine comprises the following steps:

(1) high density fermentation to obtain ademetionine:

the baker's yeast strain is inoculated in a slant culture medium and cultured for 48h at the temperature of 35 ℃. The formulation of the slant medium was the same as in example 1.

2-3 ring colonies are picked by using an inoculating loop to a seed culture medium of 100 mL/bottle, the total amount of the seed culture medium is about 1L, and the seed culture medium is subjected to shake cultivation for 48h at 35 ℃.

And (3) culturing in a fermentation tank, and ventilating and fermenting in a 30L fermentation tank, wherein the fermentation temperature is 30-35 ℃, and the pH is controlled to be 4.8-6.0. When the sugar concentration of the culture solution is reduced to be less than or equal to 0.05g/L in the fermentation process, feeding a sugar supplement culture medium, adjusting the parameters of a fermentation tank to ensure that DO is more than or equal to 30%, and feeding the sugar supplement culture medium at a flow rate of 12g of sugar/h/L of a basic culture medium; when the biomass of the fermentation liquor reaches 0.18g/mL (wet thallus/fermentation liquor), the supplementary induction culture medium is supplemented with the basic culture medium with the flow rate of 1.5g methionine/h/L, and the fermentation is carried out for 48h, and then the fermentation tank is taken out.

The fermentation basal medium, the sugar supplement medium and the induction medium have the same formula as in example 1.

(2) Preparation of ademetionine crude liquid:

and (3) putting the fermentation liquor into ceramic membrane equipment, wherein the aperture of the ceramic membrane is 100nm, and the temperature control of the circulating liquid of the ceramic membrane equipment is controlled to be 0-10 ℃. And simultaneously, adding purified water into a ceramic membrane material barrel to clean the thalli until the conductivity of effluent is less than 1500 mu s/min, and obtaining 55 percent of concentrated wet thalli which is 14.73Kg in total after the process. The main purpose is to remove most of the residual culture medium and concentrate the bacterial liquid.

Crushing by adopting a rapid heating and cooling method, rapidly heating the cleaned bacterial liquid to 80 ℃, preserving the temperature for 15min, and rapidly cooling to room temperature.

And (3) rapidly crushing the bacteria liquid in a ceramic membrane device, wherein the aperture of the ceramic membrane is 100nm, and the temperature control of the circulating liquid of the ceramic membrane device is controlled to be 0-10 ℃. When the minimum circulation volume of the equipment is close, purified water is added for replacement until the conductivity of effluent is less than 3000 mu s/min, and the permeate is collected. The obtained permeate was a transparent pale yellow liquid, 38.80Kg in total, with an ademetionine content of 0.7%.

And (3) performing ultrafiltration and nanofiltration on the permeate, wherein the ultrafiltration membrane is made of polyether sulfone and has the molecular weight cutoff of 10 KD. The nanofiltration membrane is made of polyamide, and has a molecular weight cut-off of 200D to obtain 2.58Kg of 10% ademetionine concentrated solution.

(3) Preparation of 1, 4-butanedisulfonic acid ademetionine crude liquid:

adding 1, 4-butanedisulfonic acid sodium into the crude ademetionine solution prepared in the previous step to ensure that the molar ratio of the 1, 4-butanedisulfonic acid radical to the ademetionine in the material is 1.65, and adding 280g1, 4-butanedisulfonic acid sodium. Dissolving and uniformly mixing the materials, adding the materials into a material chamber of an electrodialysis device, wherein the electrode solution is 4% NaOH, and the effluent is deionized water. Starting the equipment, selecting a two-chamber bipolar membrane mode, setting the output voltage to be 25V and the output current to be 4.4A, replacing until the Na + content in the material is less than or equal to 0.005%, and collecting the material to obtain 2.43Kg of crude 1, 4-butanedisulfonic acid ademetionine solution, wherein the concentration of ademetionine in the crude 1, 4-butanedisulfonic acid ademetionine solution is about 10%, and the concentration of 1, 4-butanedisulfonic acid is about 9%.

(4) Purification of 1, 4-butanedisulfonic acid adenosylmethionine salt:

enabling the crude 1, 4-butanedisulfonic acid adenosylmethionine solution in the previous step to pass through macroporous adsorption resin at the flow rate of 2BV/h, wherein the collected discharge is colorless solution, and the total volume is 2.45Kg, and the concentration of the adenosylmethionine is 9.8%. The HPLC detection result of the adenosylmethionine in the purified solution is more than or equal to 98 percent.

(5) And (3) drying:

spray drying is adopted, and the purified 1, 4-butanedisulfonic acid adenosine methionine salt is dried to obtain 458.5g of 1, 4-butanedisulfonic acid adenosine methionine salt product, wherein the content of 1, 4-butanedisulfonic acid is 46.4% (dry weight), the content of adenosylmethionine is 51.6% (dry weight), the HPLC purity of adenosylmethionine is 98.9%, the proportion of S-S type isomer is 72%, and the total yield of adenosylmethionine is 82.8%.