阅读说明：本技术 依据食材高度及含水量进行自动脱水的食材智能处理机 (Eat material intelligent processing machine that height and water content of eating material go on automatically dehydrating ) 是由 翁景德 于 2021-10-27 设计创作，主要内容包括：本发明公开的是一种依据食材高度及含水量进行自动脱水的食材智能处理机,包括第一输送平台、高度检测器、水分检测器、滚筒挤压装置以及离心旋转装置,第一输送平台上设置有一输送带,高度检测器、滚筒挤压装置、水分检测器以及离心旋转装置分别沿着输送带的输送方向依次设置,离心旋转装置配合装设在第一输送平台的输出端,第一输送平台上还设置有一控制器,控制器分别与高度检测器、滚筒挤压装置、水分检测器以及离心旋转装置控制连接。本发明不仅可以预先检测得到待挤压食材的高度或厚度,而且根据食材的高度通过电动升降活塞适配地调整滚筒的高度,再对食材进行滚动挤压,使食材脱除部分的水分,控制被脱水分的量,以保持食材的口味。(The invention discloses an intelligent food material processor capable of automatically dehydrating according to the height and the water content of food materials, which comprises a first conveying platform, a height detector, a water detector, a roller extruding device and a centrifugal rotating device, wherein the first conveying platform is provided with a conveying belt, the height detector, the roller extruding device, the water detector and the centrifugal rotating device are sequentially arranged along the conveying direction of the conveying belt respectively, the centrifugal rotating device is matched and arranged at the output end of the first conveying platform, the first conveying platform is also provided with a controller, and the controller is respectively in control connection with the height detector, the roller extruding device, the water detector and the centrifugal rotating device. According to the invention, not only can the height or the thickness of the food material to be extruded be detected in advance, but also the height of the roller is adaptively adjusted through the electric lifting piston according to the height of the food material, and then the food material is subjected to rolling extrusion, so that partial moisture of the food material is removed, and the amount of the dehydrated food material is controlled, so that the taste of the food material is maintained.)

1. Carry out edible material intelligent processing machine of automatic dehydration according to eating material height and water content, its characterized in that: the automatic food material conveying device comprises a first conveying platform, a height detector, a moisture detector, a roller extrusion device and a centrifugal rotation device, wherein a conveying belt is arranged on the first conveying platform and used for placing and conveying food materials to be treated, the height detector, the roller extrusion device, the moisture detector and the centrifugal rotation device are sequentially arranged along the conveying direction of the conveying belt respectively, the height detector is used for detecting the height of the food materials on the conveying belt, the roller extrusion device can adjust the rolling height of the roller extrusion device according to the height of the food materials and roll and wring the food materials, the centrifugal rotation device is arranged at the output end of the first conveying platform in a matched mode, and the moisture detector is arranged in the centrifugal rotation device in a matched mode; the first conveying platform is further provided with a controller, and the controller is respectively in control connection with the height detector, the roller extrusion device, the moisture detector and the centrifugal rotating device.

2. The intelligent food material processing machine for automatic dehydration according to food material height and water content of claim 1, wherein: the roller extrusion device comprises a motor, a roller and an electric lifting piston cylinder, the motor is in driving connection with the roller, the roller is mounted above the first conveying platform in a suspension mode, the motor is installed in a matching connection mode at the output end of a piston rod of the electric lifting piston cylinder, and the output end of the piston rod of the electric lifting piston cylinder vertically moves in the up-down direction.

3. The intelligent food material processing machine for automatic dehydration according to food material height and water content of claim 2, wherein: the suspension height of the roller above the first conveying platform is 1/2-3/4 of the height of the food materials conveyed on the first conveying platform.

4. The intelligent food material processing machine for automatic dehydration according to food material height and water content of claim 1, wherein: the centrifugal rotating device comprises an inner groove, an outer groove and a rotating motor, wherein the inner groove is used for receiving food materials conveyed by the first conveying platform, the inner groove is connected with an output rotating shaft of the rotating motor in an adaptive mode, the rotating motor drives the inner groove to rotate, a drain hole is further formed in the side face of the inner groove, a drain pipe is arranged in the outer groove, residual moisture on the surface of the food materials is thrown away by centrifugal force, enters the outer groove through the drain hole and is discharged from the drain pipe of the outer groove, the rotating motor is further connected with the controller, and the moisture detector is installed in the inner groove in a matched mode.

5. The intelligent food material processing machine for automatic dehydration according to food material height and water content of claim 1, wherein: the moisture detector is an infrared online moisture tester.

6. The food material intelligent processor for automatic dehydration according to food material height and water content of claim 4, wherein: still include second conveying platform and trip shaft, the trip shaft cooperation sets up second conveying platform with between the centrifugal rotating device, just the outer tank with trip shaft fixed connection, centrifugal rotating device passes through the trip shaft can 180 degrees upset lids establish second conveying platform top is accomplished to the edible material upset in the centrifugal rotating device the second conveying platform is last.

7. The food material intelligent processor for automatic dehydration according to food material height and water content of claim 6, wherein: the drain pipe is a soft drain pipe.

8. The intelligent food material processing machine for automatic dehydration according to food material height and water content of claim 1, wherein: the height detector is any one of an infrared height detector or an image detector.

Technical Field

The invention relates to the field of automatic processing and production equipment of bean food, in particular to an intelligent food material processor capable of automatically dehydrating according to the height and the water content of food materials.

Background

Commercially available bean products, such as plate bean curd or fish bean curd, are generally vacuum-packed in aluminum foil bags for convenient storage and transportation. Since the vacuum packaging process must remove the air from the aluminum foil bag, the legume food is squeezed to squeeze out the broth and accumulate elasticity. However, when the consumer detaches the aluminum foil bag, the bean food will be spread out by releasing its elasticity, causing the liquid contained in the aluminum foil bag to be sprayed around. Therefore, although the manufacturer can apply a warning word, such as "carefully spray soup when opening the bag", to the outside of the aluminum foil bag, the situation that soup is sprayed everywhere is still avoided.

In order to solve the technical problems of the bean food, the bean food (such as the plate bean curd and the fish bean curd) is extruded into partial soup before the vacuum packaging process is carried out on the food, so that the packaged bean food can be effectively prevented from splashing.

Disclosure of Invention

The invention discloses an intelligent food material processor capable of automatically dehydrating according to the height and the water content of food materials, and mainly aims to overcome the problems and the defects in the prior art.

The technical scheme adopted by the invention is as follows:

the intelligent food material processor automatically dehydrates according to the height and the water content of food materials, and comprises a first conveying platform, a height detector, a water detector, a roller extruding device and a centrifugal rotating device, wherein a conveying belt is arranged on the first conveying platform and used for placing and conveying the food materials to be processed, the height detector, the roller extruding device, the water detector and the centrifugal rotating device are sequentially arranged along the conveying direction of the conveying belt respectively, the height detector is used for detecting the height of the food materials on the conveying belt, the roller extruding device can adjust the rolling height of the roller extruding device according to the height of the food materials and roll and extrude the food materials, the centrifugal rotating device is arranged at the output end of the first conveying platform in a matching manner, and the water detector is arranged in the centrifugal rotating device in a matching manner; the first conveying platform is further provided with a controller, and the controller is respectively in control connection with the height detector, the roller extrusion device, the moisture detector and the centrifugal rotating device.

Furthermore, the roller extrusion device comprises a motor, a roller and an electric lifting piston cylinder, wherein the motor is in driving connection with the roller, the roller is mounted above the first conveying platform in a suspension manner, the motor is installed at the output end of a piston rod of the electric lifting piston cylinder in a matching and connecting manner, and the output end of the piston rod of the electric lifting piston cylinder vertically moves in the up-down direction.

Furthermore, the suspension height of the roller above the first conveying platform is 1/2 to 3/4 of the height of the food materials conveyed on the first conveying platform.

Furthermore, the centrifugal rotating device comprises an inner groove, an outer groove and a rotating motor, wherein the inner groove is used for receiving food materials conveyed by the first conveying platform, the inner groove is connected with an output rotating shaft of the rotating motor in an adaptive mode, the rotating motor drives the inner groove to rotate, a drain hole is further formed in the side face of the inner groove, a drain pipe is arranged in the outer groove, residual moisture on the surface of the food materials is thrown away by centrifugal force, enters the outer groove through the drain hole and is discharged from the drain pipe of the outer groove, the rotating motor is further connected with the controller, and the moisture detector is installed in the inner groove in a matched mode.

Further, the moisture detector is an infrared online moisture meter.

Furthermore, the food conveying device further comprises a second conveying platform and a turnover shaft, the turnover shaft is arranged between the second conveying platform and the centrifugal rotating device in a matching mode, the outer groove is fixedly connected with the turnover shaft, the centrifugal rotating device is arranged above the second conveying platform through the turnover shaft and a 180-degree turnover cover, and food materials in the centrifugal rotating device are turned over and conveyed to the second conveying platform.

Furthermore, the drain pipe is a soft drain pipe.

Further, the height detector is any one of an infrared height detector and an image detector.

As can be seen from the above description of the present invention, compared with the prior art, the present invention has the following advantages:

1. according to the invention, by arranging the height detector and the roller extrusion device, not only can the height or the thickness of the food material to be extruded be detected in advance, but also the height of the roller can be adaptively adjusted through the electric lifting piston, and then the food material is subjected to rolling extrusion, so that part of moisture in the food material is removed, and meanwhile, the amount of the dehydrated food material can be controlled, so that the taste of the food material is maintained.

2. According to the food material dehydration device, the centrifugal rotating device is arranged, so that the food material can be further dehydrated, residual redundant moisture of the food material is removed, meanwhile, the number of dehydrated food materials can be monitored and controlled more accurately by the aid of the installed moisture detector, food material dehydration operation is realized more accurately, and automatic and accurate processing is realized.

3. According to the food material conveying device, the second conveying platform and the turnover shaft are arranged, so that food materials dehydrated on the centrifugal rotating device can be collected and conveyed, the automatic production level of the equipment is further improved, and the production efficiency is improved.

Drawings

Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.

FIG. 2 is a schematic top view of the roller press apparatus of the present invention.

Fig. 3 is a schematic top view of the centrifugal rotation device of the present invention.

Fig. 4 is a schematic structural diagram of a second embodiment of the present invention.

Fig. 5 is a schematic structural diagram of the second embodiment of the present invention in use.

Detailed Description

Embodiments of the present invention will be further described with reference to the accompanying drawings.

The first embodiment is as follows:

as shown in fig. 1, 2 and 3, an intelligent food material processor for automatically dehydrating food material according to the height and water content thereof comprises a first conveying platform 1, a height detector 2, a water detector 3, a roller extrusion device 4 and a centrifugal rotation device 5, wherein a conveyor belt 6 is arranged on the first conveying platform 1, for placing and conveying food materials 7 to be processed, the height detector 2, the roller extrusion device 4, the moisture detector 3 and the centrifugal rotation device 5 are respectively arranged in sequence along the conveying direction of the conveying belt 6, the height detector 2 is used for detecting the height of the food material 7 on the conveyor belt, the roller extrusion device 4 can adjust the rolling height according to the height of the food material, rolling and wringing food materials, wherein the centrifugal rotating device 5 is arranged at the output end of the first conveying platform 1 in a matching way, and the moisture detector 3 is arranged in the centrifugal rotating device 5 in a matching way; the first conveying platform 1 is further provided with a controller 8, and the controller 8 is respectively in control connection with the height detector 2, the roller extrusion device 4, the moisture detector 3 and the centrifugal rotating device 5.

Furthermore, the roller extrusion device 4 comprises a motor 41, a roller 42 and an electric lifting piston cylinder 43, the motor 41 is in driving connection with the roller 42, the roller 42 is suspended above the first conveying platform 1, the motor 41 is installed in a matching connection manner on the output end of the piston rod of the electric lifting piston cylinder 43, and the output end of the piston rod of the electric lifting piston cylinder 43 vertically moves in the up-down direction.

Furthermore, the suspension height of the roller 42 above the first transportation platform 1 is 1/2 to 3/4 of the height of the food material 7 transported on the first transportation platform 1.

Further, the centrifugal rotation device 5 includes an inner tank 51, an outer tank 52 and a rotation motor 53, the inner tank 51 is used for receiving the food material conveyed from the first conveying platform 1, the inner tank 51 is connected with an output rotating shaft of the rotation motor 53 in a matching way, the rotation motor 53 drives the inner tank 51 to rotate, a drain hole 511 is further arranged on the side surface of the inner tank 51, a drain pipe 521 is further arranged on the outer tank 52, the water which is thrown away from the surface of the food material by centrifugal force enters the outer tank 52 through the drain hole 511 and is discharged from the drain pipe 521 of the outer tank 52, the rotation motor 53 is further connected with the controller 8, and the water detector 3 is installed in the inner tank 51 in a matching way.

Further, the moisture detector 3 is an infrared online moisture meter.

Example two:

as shown in fig. 2, 3, 4 and 5, an intelligent food material processor for automatically dehydrating food materials according to their heights and water contents comprises a first conveying platform 1, a height detector 2, a water detector 3, a roller squeezing device 4 and a centrifugal rotating device 5, wherein a conveyor belt 6 is disposed on the first conveying platform 1, for placing and conveying food materials 7 to be processed, the height detector 2, the roller extrusion device 4, the moisture detector 3 and the centrifugal rotation device 5 are respectively arranged in sequence along the conveying direction of the conveying belt 6, the height detector 2 is used for detecting the height of the food material 7 on the conveyor belt, the roller extrusion device 4 can adjust the rolling height according to the height of the food material, rolling and wringing food materials, wherein the centrifugal rotating device 5 is arranged at the output end of the first conveying platform 1 in a matching way, and the moisture detector 3 is arranged in the centrifugal rotating device 5 in a matching way; the first conveying platform 1 is further provided with a controller 8, and the controller 8 is respectively in control connection with the height detector 2, the roller extrusion device 4, the moisture detector 3 and the centrifugal rotating device 5.

Furthermore, the roller extrusion device 4 comprises a motor 41, a roller 42 and an electric lifting piston cylinder 43, the motor 41 is in driving connection with the roller 42, the roller 42 is suspended above the first conveying platform 1, the motor 41 is installed in a matching connection manner on the output end of the piston rod of the electric lifting piston cylinder 43, and the output end of the piston rod of the electric lifting piston cylinder 43 vertically moves in the up-down direction.

Furthermore, the suspension height of the roller 42 above the first transportation platform 1 is 1/2 to 3/4 of the height of the food material 7 transported on the first transportation platform 1.

Further, the centrifugal rotation device 5 includes an inner tank 51, an outer tank 52 and a rotation motor 53, the inner tank 51 is used for receiving the food material conveyed from the first conveying platform 1, the inner tank 51 is connected with an output rotating shaft of the rotation motor 53 in a matching way, the rotation motor 53 drives the inner tank 51 to rotate, a drain hole 511 is further arranged on the side surface of the inner tank 51, a drain pipe 521 is further arranged on the outer tank 52, the water which is thrown away from the surface of the food material by centrifugal force enters the outer tank 52 through the drain hole 511 and is discharged from the drain pipe 521 of the outer tank 52, the rotation motor 53 is further connected with the controller 8, and the water detector 3 is installed in the inner tank 51 in a matching way.

Further, the moisture detector 3 is an infrared online moisture meter.

Furthermore, the food material conveying device further comprises a second conveying platform 9 and an overturning shaft 10, wherein the overturning shaft 10 is arranged between the second conveying platform 9 and the centrifugal rotating device 5 in a matched mode, the outer groove 52 is fixedly connected with the overturning shaft 10, the centrifugal rotating device 5 can be arranged above the second conveying platform 9 through a 180-degree overturning cover of the overturning shaft 10, and the food material in the centrifugal rotating device 5 is overturned and conveyed to the second conveying platform 9.

Further, the drain pipe 521 is a soft drain pipe.

Further, the height detector 2 is any one of an infrared height detector and an image detector.

The use method of the invention comprises the following steps:

the food material intelligent processor comprises the following specific use steps:

the method comprises the following steps: feeding, namely conveying the food materials containing moisture to a conveying belt of a first conveying platform to finish the feeding operation of the food materials;

step two: detecting the height of the food materials, namely identifying and collecting the height of the food materials by a height detector arranged at the upper part of a conveying belt, completing the detection of the height of the food materials, and conveying the data to a controller;

the height detector is, for example, an infrared detector or an image detector, and the infrared detector is, for example, provided with a plurality of infrared emitters and infrared receivers, wherein the infrared emitters are respectively located at different heights, and when the food material passes through the height detector, a part of infrared rays are blocked, so that the infrared receivers cannot receive the infrared rays, and thus the height of the food material can be detected; taking the image detector as an example, the image detector has a camera lens and a height measuring scale, the height measuring scale is located on the first conveying platform, the camera lens is used for capturing the food material image passing through the height measuring scale, and the subsequent controller can receive and analyze the image so as to determine the height of the food material.

Step three: the roller extrusion device carries out rolling and water squeezing, the controller generates a control instruction according to the received height detection data, the control instruction controls an electric lifting piston of the roller extrusion device to lift, so that the roller can be accurately adjusted and suspended above the first conveying platform, the roller carries out rolling extrusion on the food materials conveyed on the conveying belt along with the conveying of the conveying belt, the moisture contained in the food materials is extruded out, and the rolling and water squeezing operation is finished;

when the height value of the roller is larger, the distance between the roller and the first conveying platform is larger, the extruding degree of the food material is smaller, and on the contrary, when the height value of the roller is smaller, the distance between the roller and the first conveying platform is smaller, the extruding degree of the food material is larger; thus, when the food material is moved on the first conveyor platform, the rollers are adapted to roll-type squeeze the food material, thereby squeezing out a portion of the moisture contained within the food material, wherein the amount of these removed moisture is preferably similar to the amount squeezed out by a conventional direct vacuum packaging of the food material, for example, if the average amount of water remaining in the packaging bag is 3 ml in a conventional manner, the present invention preferably squeezes out 3 ml of water, and similarly if the average amount of water remaining in the packaging bag is 1 ml in a conventional manner, the present invention preferably squeezes out 1 ml of water.

Step four: moisture detection, namely conveying the rolled and water-squeezed food material by a conveying belt, enabling the food material to enter an inner groove of a centrifugal rotating device, detecting the moisture content of the surface of the food material by a moisture detector arranged on the inner groove, and transmitting detection data to a controller;

the moisture detector is, for example, a near infrared moisture meter, and since the hydrogen-oxygen bond in the water molecule structure can absorb the near infrared ray (1940nm) of a specific wavelength, the reflected near infrared energy at the specific wavelength is inversely proportional to the near infrared energy absorbed by the water molecule on the surface of the food material, so that the moisture content of the food material can be calculated according to the loss amount of the energy. The moisture detector of the invention does not need to accurately measure the moisture content, but only needs to evaluate that the moisture content on the surface of the food material is excessive or moderate when the roller does not extrude the food material any more and the food material returns to the original shape.

Step five: centrifugal dehydration, the controller in the fourth step generates a centrifugal dehydration control instruction according to the detection data, the rotating motor of the centrifugal rotating device controls the rotating speed and the rotating time according to the control instruction, and in the centrifugal rotation process, the centrifugal force is used for throwing away the residual moisture on the surface of the food material, passing through the water discharge hole of the inner groove and entering the outer groove, and then discharging the residual moisture from the water discharge pipe of the outer groove, so that the centrifugal dehydration treatment is completed;

the higher the moisture content is, the higher the rotational speed or time of the centrifugal rotation is, and the lower the moisture content is, the lower the rotational speed or time of the centrifugal rotation is, whereby the residual moisture on the surface of the food material can be removed by centrifugal force.

Step six: and C, collecting and packaging food materials, namely turning the centrifugal rotating device which completes dehydration treatment in the step five by 180 degrees through a turning shaft to cover the centrifugal rotating device above a second conveying platform, turning and conveying the dehydrated food materials in the centrifugal rotating device to the second conveying platform, and completing the subsequent collecting and packaging procedures.

The technical scheme is provided with a first conveying platform used for conveying food materials to be dehydrated, such as plate-shaped bean curd.

Has a height detector and a moisture detector for detecting the height (thickness) and moisture content of the food material.

The drum squeezing device is provided to squeeze the food material to a proper height according to the height of the food material, so as to remove a part of water from the food material, wherein the amount of the removed water is preferably similar to the amount extruded by the conventional direct vacuum packaging of the food material, thereby avoiding the taste from being blanched or tasteless.

Has a centrifugal rotation device for performing centrifugal rotation according to the moisture content of the food material to remove the residual excess moisture in the food material.

As can be seen from the above description of the present invention, compared with the prior art, the present invention has the following advantages:

1. according to the invention, by arranging the height detector and the roller extrusion device, not only can the height or the thickness of the food material to be extruded be detected in advance, but also the height of the roller can be adaptively adjusted through the electric lifting piston, and then the food material is subjected to rolling extrusion, so that part of moisture in the food material is removed, and meanwhile, the amount of the dehydrated food material can be controlled, so that the taste of the food material is maintained.

2. According to the food material dehydration device, the centrifugal rotating device is arranged, so that the food material can be further dehydrated, residual redundant moisture of the food material is removed, meanwhile, the number of dehydrated food materials can be monitored and controlled more accurately by the aid of the installed moisture detector, food material dehydration operation is realized more accurately, and automatic and accurate processing is realized.

3. According to the food material conveying device, the second conveying platform and the turnover shaft are arranged, so that food materials dehydrated on the centrifugal rotating device can be collected and conveyed, the automatic production level of the equipment is further improved, and the production efficiency is improved.

The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications of the present invention using this concept shall fall within the scope of infringing the present invention.