阅读说明：本技术 预应力孔道灌浆密实度的测量装置、系统及测量方法 (Device, system and method for measuring grouting compactness of prestressed duct ) 是由 臧万军 常银会 陈军浩 张丙强 王峥峥 王启云 罗才松 王冬梅 詹金武 徐云山 于 2021-10-29 设计创作，主要内容包括：本发明公开了预应力孔道灌浆密实度的测量装置、系统及测量方法,装置包括：测试箱、振动组件和振动传感器,测试箱为箱型壳体结构,其内部形成有容置腔,该容置腔用于容置待测混凝土；振动组件设置在测试箱的容置腔上部,且用于对待测混凝土表面施加作用力；振动传感器设置在测试箱的容置腔底部,所述振动传感器与待测混凝土下端面相贴且用于接收待测混凝土所受作用力产生的振动波并将其转化为电信号输出,本方案装置易操作、检测便利且成本低和检测结果具有较优参考性。(The invention discloses a device, a system and a method for measuring the grouting compactness of a prestressed duct, wherein the device comprises: the test box is of a box-shaped shell structure, and an accommodating cavity is formed in the test box and used for accommodating concrete to be tested; the vibration assembly is arranged at the upper part of the accommodating cavity of the test box and is used for applying acting force to the surface of the concrete to be tested; vibration sensor sets up the holding chamber bottom at the test box, vibration sensor pastes and is used for receiving the vibration wave that the concrete that awaits measuring received the effort production and turn into signal of telecommunication output with it under with the concrete that awaits measuring terminal surface mutually, and this scheme device is easy to be operated, detect convenient and with low costs and testing result has better referential nature.)

1. The utility model provides a measuring device of prestressing force pore canal grout compactness which characterized in that, it includes:

the test box is of a box-shaped shell structure, and an accommodating cavity is formed in the test box and used for accommodating concrete to be tested;

the vibration assembly is arranged at the upper part of the accommodating cavity of the test box and is used for applying acting force to the surface of the concrete to be tested;

the vibration sensor is arranged at the bottom of the containing cavity of the test box, attached to the lower end face of the concrete to be tested and used for receiving vibration waves generated by acting force applied to the concrete to be tested and converting the vibration waves into electric signals to be output.

2. The apparatus for measuring the grouting compactness of the prestressed duct according to claim 1, wherein the vibration assembly comprises:

the connecting cylinder is fixed on the inner wall of the test box at the upper part of the accommodating cavity;

the vibrating block can be penetrated in the connecting cylinder in a vertical sliding way;

the spring is arranged in the connecting cylinder, one end of the spring is connected with the upper end of the vibrating block, and the other end of the spring is connected with the inner wall of the test box;

the upper end face of the test box penetrates into the connecting cylinder and is fixedly connected with the vibrating block, the upper pull of the stretching rod slides the vibrating block to slide and compress the spring, the spring is reset by releasing the stretching rod, the vibrating block is driven to impact the surface of the concrete to be tested, and a handle is further arranged at the upper end of the stretching rod.

3. The apparatus for measuring grouting compactness of the prestressed duct according to claim 1, wherein the upper end of the vibrating block does not fall out of the connecting cylinder when the vibrating block collides with the surface of the concrete to be tested.

4. The device for measuring the grouting compactness of the prestressed duct according to claim 3, wherein when the concrete to be tested is placed in the accommodating cavity of the test box, the distance between the upper end surface of the concrete to be tested and the lower end of the vibrating block is 50-80 mm.

5. The device for measuring the grouting compactness of the prestressed duct according to claim 4, wherein when the concrete to be tested is placed in the accommodating cavity of the test box, the distance between the upper end surface of the concrete to be tested and the lower end of the vibrating block is 60 mm.

6. The device for measuring the grouting compactness of the prestressed duct according to claim 1, wherein the vibration sensor is a CYQ-9250 integrated vibration sensor.

7. A pre-stressed duct grouting compactness measuring system, comprising the pre-stressed duct grouting compactness measuring device of one of claims 1 to 6, and further comprising:

and the detection host is connected with the vibration sensor and used for receiving the electric signal generated by the vibration sensor.

8. A method for measuring the grouting compactness of a prestressed duct, comprising the measuring system of claim 7, wherein the method comprises the following steps:

s01, building a measuring system, installing concrete to be measured, and establishing communication connection between the vibration sensor and the detection host;

s02, impacting the surface of the concrete to be tested through the vibration component to form vibration waves inside the concrete;

s03, the vibration sensor senses vibration waves in the concrete and correspondingly generates corresponding electric signals, and the detection host receives the electric signals generated by the vibration sensor and generates a corresponding oscillogram;

and S04, analyzing the generated oscillogram according to preset conditions to obtain a result of the grouting compactness of the prestressed duct.

9. The method for measuring the grouting compactness of the prestressed duct according to claim 1, wherein S04 specifically includes:

s041: measuring the oscillogram of the grouting compactness of the prestressed duct of the up-to-standard concrete, carrying out integral calculation on the obtained oscillogram to obtain a curve integral area Fa,

s042: measuring the oscillogram of the grouting compactness of the prestressed duct of the concrete to be measured, carrying out integral calculation on the obtained oscillogram to obtain a curve integral area Fb,

s043: subtracting the obtained curve integral area from F ═ Fa-Fb |;

computingAnd comparing the calculated value with a preset threshold value to judge whether the prestress grouting compactness reaches the standard, wherein b is the vibration wave frequency, a is the time, and f (x) and f (y) are oscillogram curve integral functions.

10. A computer-readable storage medium, characterized in that: the storage medium has at least one instruction, at least one program, a set of codes, or a set of instructions stored therein, which is loaded by a processor and executes a method for implementing the pre-stressed duct grouting compactness measuring method according to claim 8 or 9.

Technical Field

The invention relates to the technical field of constructional engineering measurement, in particular to a device, a system and a method for measuring the grouting compactness of a prestressed duct.

Background

With the continuous progress of society, the construction industry is rapidly and rapidly developed, and people increasingly demand high utilization rate, high functionality, beauty and diversity of structures. The design often meets the concrete structure of overlength not having the seam and multilayer, heavy load large-span, and this type of building structure is comparatively special. The prestressed steel strand is ensured to play a role for a long time in the large-span use process, the design requirement is met, and the grouting quality effect of the prestressed duct is one of important influence factors. When the prestressed duct grouting is not dense enough, the prestressed steel strand tension is not enough, the concrete stress is concentrated, the stressed tension is too large, the concrete is damaged, and the service life of the building structure is influenced.

At present, there are many detection methods for detecting the grouting compactness of the prestressed duct in China, such as an equivalent wave velocity method, an ultrasonic imaging method, a surface wave spectrum imaging method, a stack imaging method based on an impact echo amplitude spectrum, a ground penetrating radar method, an X-ray imaging method, a Y-ray imaging method and the like, but most of the detection methods have various limiting factors and cannot be widely used.

Disclosure of Invention

In view of the above, the present invention is to provide a device, a system and a method for measuring grouting compactness of a pre-stressed duct, which are easy to operate, convenient to detect, low in cost and better in reference of detection results.

In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:

a prestressed duct grouting compactness measuring device comprises:

the test box is of a box-shaped shell structure, and an accommodating cavity is formed in the test box and used for accommodating concrete to be tested;

the vibration assembly is arranged at the upper part of the accommodating cavity of the test box and is used for applying acting force to the surface of the concrete to be tested;

the vibration sensor is arranged at the bottom of the containing cavity of the test box, attached to the lower end face of the concrete to be tested and used for receiving vibration waves generated by acting force applied to the concrete to be tested and converting the vibration waves into electric signals to be output.

As a possible implementation, further, the vibration assembly includes:

the connecting cylinder is fixed on the inner wall of the test box at the upper part of the accommodating cavity;

the vibrating block can be penetrated in the connecting cylinder in a vertical sliding way;

the spring is arranged in the connecting cylinder, one end of the spring is connected with the vibrating block, and the other end of the spring is connected with the inner wall of the test box;

the upper end face of the test box penetrates into the connecting cylinder and is fixedly connected with the vibrating block, the upper pull of the stretching rod slides the vibrating block to slide and compress the spring, the spring is reset by releasing the stretching rod, the vibrating block is driven to impact the surface of the concrete to be tested, and a handle is further arranged at the upper end of the stretching rod.

As a possible implementation manner, further, when the vibrating block impacts with the surface of the concrete to be tested, the upper end of the vibrating block does not fall out of the connecting cylinder.

As a better implementation choice, preferably, when the concrete to be tested is placed in the accommodating cavity of the test box, the distance between the upper end surface of the concrete to be tested and the lower end of the vibrating block is 50-80 mm.

As a better implementation choice, preferably, when the concrete to be tested is placed in the accommodating cavity of the test box, the distance between the upper end surface of the concrete to be tested and the lower end of the vibrating block is 60 mm.

As a possible implementation, further, the vibration sensor is a CYQ-9250 integrated vibration sensor.

Based on the above device, the present invention further provides a system for measuring grouting compactness of a pre-stressed duct, which includes the above device for measuring grouting compactness of a pre-stressed duct, and further includes:

and the detection host is connected with the vibration sensor and used for receiving the electric signal generated by the vibration sensor.

Based on the system, the invention also provides a method for measuring the grouting compactness of the prestressed duct, which comprises the measuring system, and the measuring method comprises the following steps:

s01, building a measuring system, installing concrete to be measured, and establishing communication connection between the vibration sensor and the detection host;

s02, impacting the surface of the concrete to be tested through the vibration component to form vibration waves inside the concrete;

s03, the vibration sensor senses vibration waves in the concrete and correspondingly generates corresponding electric signals, and the detection host receives the electric signals generated by the vibration sensor and generates a corresponding oscillogram;

and S04, analyzing the generated oscillogram according to preset conditions to obtain a result of the grouting compactness of the prestressed duct.

As a possible implementation manner, further, S04 specifically includes:

s041: test out up to standard concreteThe oscillogram of the grouting compactness of the prestressed duct is subjected to integral calculation to obtain a curve integral area Fa,

s042: measuring the oscillogram of the grouting compactness of the prestressed duct of the concrete to be measured, carrying out integral calculation on the obtained oscillogram to obtain a curve integral area Fb,

s043: subtracting the obtained curve integral area from F ═ Fa-Fb |;

computingAnd comparing the calculated value with a preset threshold value to judge whether the prestress grouting compactness reaches the standard, wherein b is the vibration wave frequency, a is the time, and f (x) and f (y) are oscillogram curve integral functions.

Based on the above method, the present invention further provides a computer-readable storage medium, where at least one instruction, at least one program, a code set, or an instruction set is stored in the storage medium, and the at least one instruction, at least one program, a code set, or an instruction set is loaded by a processor and executed to implement the method for measuring grouting compactness of a pre-stressed duct.

By adopting the technical scheme, compared with the prior art, the invention has the beneficial effects that: according to the scheme, the test box is ingenious in containing the concrete to be tested, the vibration sensor and the vibration assembly, the test box can assist in isolating external noise and other interference factors, the concrete to be tested is knocked through the vibration assembly, vibration waves are generated inside the concrete to be tested after the concrete to be tested is knocked, the vibration sensor in the test box can effectively and completely receive the vibration waves of the concrete to be tested, and the grouting compactness of the prestressed duct can be accurately calculated by combining with a corresponding calculation method; the grouting compactness of the prestressed duct measured by the measuring method can be quantitatively analyzed, the device system is low in cost, and the whole measuring process is simple and easy to operate.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic diagram of a schematic construction of an apparatus according to the present invention;

FIG. 2 is a schematic diagram of a schematic structure of the system according to the present invention;

fig. 3 is a schematic flow chart of a brief measurement method according to the present invention.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be noted that the following examples are only illustrative of the present invention, and do not limit the scope of the present invention. Similarly, the following examples are only some but not all examples of the present invention, and all other examples obtained by those skilled in the art without any inventive work are within the scope of the present invention.

As shown in FIG. 1, the present scheme is a prestressed duct grouting compactness measuring device, which includes:

the test box 1 is of a box-shaped shell structure, an accommodating cavity 11 is formed in the test box, and the accommodating cavity 11 is used for accommodating the concrete 4 to be tested;

the vibration assembly 2 is arranged at the upper part of the accommodating cavity 11 of the test box 1 and is used for applying acting force to the surface of the concrete 4 to be tested;

vibration sensor 3 sets up in the holding chamber 11 bottom of test box 1, vibration sensor 3 and the concrete 4 that awaits measuring under the terminal surface paste mutually and be used for receiving the vibration wave that the concrete 4 that awaits measuring received the effort production and turn into signal of telecommunication output with it.

Wherein, one of the effect of test box 1 lies in providing an accommodation space and carries out the stable installation concrete 4 that awaits measuring, and simultaneously, test box 1 is after packing into vibration sensor 3 and the concrete that awaits measuring, and the box enclosed construction that forms through closing can completely cut off external noise, and the door plant structure that can open and shut can be set to one side of this test box 1 makes things convenient for the dismouting.

In this aspect, the vibration assembly 2 includes:

the connecting cylinder 21 is fixed on the inner wall of the test box 1 at the upper part of the accommodating cavity 11;

a vibrating block 22 inserted into the connecting cylinder 21 to be slidable vertically;

the spring 23 is arranged in the connecting cylinder 21, one end of the spring is connected with the vibrating block 22, the other end of the spring is connected with the inner wall of the test box 1, and when the spring 23 is in a natural state, a gap is formed between the vibrating block 22 and the upper end face of the concrete 4 to be tested;

the upper end face of the test box 1 penetrates into the connecting cylinder 21 and is fixedly connected with the vibrating block 22, the vibrating block 22 is pulled to slide upwards by an upper pull of the stretching rod 24 and compresses the spring 23, the spring 23 is reset by the release of the stretching rod 24, the vibrating block 22 is driven to impact the surface of the concrete 4 to be tested, the upper end of the stretching rod 24 is further provided with a handle 25, and a through hole for air supply lifting sliding penetrating is formed in the penetrating position of the test box 1 corresponding to the stretching rod 24.

In the scheme, when the vibrating block 22 collides with the surface of the concrete 4 to be tested, the upper end of the vibrating block does not fall off the connecting cylinder 21.

In the scheme, when the concrete 4 to be tested is placed in the accommodating cavity 11 of the test box 1, the distance H between the upper end surface of the concrete and the lower end of the vibrating block 22 is 50-80 mm; preferably, when the concrete 4 to be tested is placed in the accommodating cavity 11 of the test box 1, the distance H between the upper end surface of the concrete and the lower end of the vibrating block 22 is 60 mm; since the spring 23 has a certain elastic force, and the vibrating block 22 falls down to impact the concrete 4 to be tested due to its own gravity and the elastic force of the spring 23 after being pulled up and released, and since there is a certain repulsive force due to the impact itself, the concrete 4 to be tested will bounce up to a certain extent when receiving the repulsive force and the restoring force of the spring 23, if the distance from the initial position of the vibrating block 22 to the concrete to be tested is too small, multiple times of reciprocating impacts exceeding a preset number of times are likely to occur, causing a certain interference to the collection of vibration waves of the concrete 4 to be tested, and if the distance is too large, on the one hand, a larger compression stroke of the spring 23 and a higher test box 1 are required, which causes problems of troublesome testing and the like, and therefore, the preferred value of H is 60 mm.

In the scheme, as a device model, the model of the vibration sensor 3 is a CYQ-9250 integrated vibration sensor.

On the basis shown in fig. 1, with reference to fig. 2, based on the above-mentioned device, the present solution further provides a system for measuring grouting compactness of a pre-stressed duct, which includes the above-mentioned device for measuring grouting compactness of a pre-stressed duct, and further includes:

and the detection host 5 is connected with the vibration sensor 3 and is used for receiving the electric signal generated by the vibration sensor 3.

Based on the above system, as shown in fig. 3, the present solution further provides a method for measuring grouting compactness of a prestressed duct, which includes the above measurement system, and the measurement method includes the following steps:

s01, building a measuring system, installing concrete to be measured, and establishing communication connection between the vibration sensor and the detection host;

s02, impacting the surface of the concrete to be tested through the vibration component to form vibration waves inside the concrete;

s03, the vibration sensor senses vibration waves in the concrete and correspondingly generates corresponding electric signals, and the detection host receives the electric signals generated by the vibration sensor and generates a corresponding oscillogram;

and S04, analyzing the generated oscillogram according to preset conditions to obtain a result of the grouting compactness of the prestressed duct.

As a possible implementation manner, further, S04 specifically includes:

s041: measuring the oscillogram of the grouting compactness of the prestressed duct of the up-to-standard concrete, carrying out integral calculation on the obtained oscillogram to obtain a curve integral area Fa,

s042: measuring the oscillogram of the grouting compactness of the prestressed duct of the concrete to be measured, carrying out integral calculation on the obtained oscillogram to obtain a curve integral area Fb,

s043: subtracting the obtained curve integral area from F ═ Fa-Fb |;

computingAnd comparing the calculated value with a preset threshold value to judge whether the prestress grouting compactness reaches the standard, wherein b is the vibration wave frequency, a is the time, and f (x) and f (y) are oscillogram curve integral functions.

Based on the above method, the present disclosure further provides a computer-readable storage medium, where at least one instruction, at least one program, a code set, or an instruction set is stored in the storage medium, and the at least one instruction, the at least one program, the code set, or the instruction set is loaded by a processor and executed to implement the method for measuring grouting compactness of the pre-stressed duct.

The above description is only a part of the embodiments of the present invention, and not intended to limit the scope of the present invention, and all equivalent devices or equivalent processes performed by the present invention through the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.