阅读说明：本技术 一种真空浸糖装置 (Vacuum sugar soaking device ) 是由 张团旗 渠永超 崔秋檀 崔洪源 于 2021-01-27 设计创作，主要内容包括：本发明公开了一种真空浸糖装置,包括支架、浸糖罐及第一驱动件；所述浸糖罐与所述支架铰接；所述浸糖罐内为真空,所述浸糖罐上连接并连通有真空管；所述第一驱动件设于所述支架上且与所述浸糖罐驱动连接,所述第一驱动件驱动所述浸糖罐摆动。通过第一驱动件驱动浸糖罐摆动,摆动幅度均匀一致,浸糖罐内的糖液晃动,使得物料不容易粘连,且物料的两面都易被浸泡到,提高了浸糖效率,使得产品质量稳定；罐内采用真空,进一步加快了浸糖的效率。(The invention discloses a vacuum sugar soaking device which comprises a bracket, a sugar soaking tank and a first driving piece, wherein the bracket is arranged on the bracket; the sugar soaking tank is hinged with the bracket; the sugar soaking tank is vacuum, and is connected and communicated with a vacuum tube; the first driving piece is arranged on the support and is in driving connection with the sugar soaking tank, and the first driving piece drives the sugar soaking tank to swing. The first driving piece drives the sugar soaking tank to swing, the swing amplitude is uniform and consistent, and sugar liquid in the sugar soaking tank swings, so that materials are not easy to adhere, two sides of the materials are easy to soak, the sugar soaking efficiency is improved, and the product quality is stable; the vacuum is adopted in the tank, so that the sugar soaking efficiency is further accelerated.)

1. A vacuum sugar soaking device is characterized by comprising a bracket, a sugar soaking tank and a first driving piece;

the sugar soaking tank is hinged with the bracket;

the sugar soaking tank is vacuum, and is connected and communicated with a vacuum tube;

the first driving piece is arranged on the support and is in driving connection with the sugar soaking tank, and the first driving piece drives the sugar soaking tank to swing.

2. The vacuum sugar soaking device according to claim 1, wherein the sugar soaking tank comprises a tank body, a tank cover and a second driving member, the tank cover is sealed and arranged on the tank opening of the tank body, the vacuum tube is fixedly arranged on the tank cover, the tank body is provided with a supporting block, the tank cover is provided with a swing arm, the swing arm is hinged with the supporting block, two ends of the second driving member are respectively connected with the tank body and the swing arm, and the second driving member drives the tank cover to rotate around the supporting block, so that the tank cover is opened and closed.

3. The vacuum sugar infusion device of claim 2, further comprising a pressing mechanism, wherein the pressing mechanism comprises a pressing plate, the pressing plate is hinged to the tank cover, the axis of the pressing plate hinged to the tank cover is parallel to the axis of the sugar infusion tank hinged to the support, and after the tank cover is covered on the tank body, the lower surface of the pressing plate abuts against the materials floating in the tank body.

4. The vacuum sugar infusion apparatus of claim 3, wherein the pressure plate is formed by abutting two semicircular plates, the two semicircular plates being V-shaped.

5. The vacuum sugar infusion device of claim 3, wherein the pressing mechanism further comprises a lifting assembly, the lifting assembly is arranged on the tank cover, the pressing plate is hinged to the lifting assembly, and the lifting assembly drives the pressing plate to lift.

6. The vacuum sugar soaking device according to claim 5, wherein the lifting assembly comprises a fixed plate, a lifting block, a screw rod, a worm wheel and a worm, the pressing plate is hinged to the lifting block, the fixed plate is fixedly connected with the pot cover, the lifting block is slidably connected with the fixed plate, the screw rod is rotatably connected with the fixed plate, the axis of the screw rod is consistent with the sliding direction of the lifting block, the lifting block is sleeved on the screw rod in a threaded manner, the worm wheel is fixedly connected with the screw rod, the worm is rotatably connected with the pot cover, one end of the worm is meshed with the worm wheel, and the other end of the worm extends out of the pot cover and is fixedly connected with a hand wheel.

7. The vacuum sugar-soaking device according to claim 6, wherein the lifting assembly further comprises a locking screw and a locking support plate, the locking support plate is fixedly connected with the tank cover, the locking screw is in threaded connection with the locking support plate, and the tail end of the locking screw abuts against the worm.

8. The vacuum sugar infusion device of claim 6, wherein the lifting assembly further comprises a sealing ring, the sealing ring is fixedly arranged on the tank cover, the worm is arranged in the sealing ring in a penetrating manner, and the worm is in rotational abutment with the sealing ring.

9. The vacuum sugar-soaking device according to claim 2, further comprising a sugar solution adding pipe and a cleaning pipe, wherein the sugar solution adding pipe and the cleaning pipe are fixedly arranged on the tank cover.

10. The vacuum sugar infusion apparatus of claim 2 further comprising a blowoff valve disposed at the bottom of the tank.

Technical Field

The invention relates to the field of food processing and production, in particular to a vacuum sugar soaking device.

Background

The lemon is sour and sweet in taste and neutral in nature, has the effects of reducing phlegm and relieving cough, promoting the secretion of saliva or body fluid and tonifying spleen, has low heat of fresh lemon, is rich in citric acid which is the upper source of potassium, calcium, iron, bioflavonoids and the like, contains various nutritional ingredients such as vitamin B1, vitamin B2, vitamin C and the like, also contains rich organic acid and citric acid, is a highly alkaline food, has strong antioxidation, and is very effective in promoting metabolism of skin, delaying senescence, inhibiting pigmentation and the like. The main forms of direct eating of the lemons include dried lemons, lemon soaking water, lemon slice cans and the like, and one of the most important processes in the processing and manufacturing process is sugar soaking.

At present, the existing sugar soaking mainly adopts a mode of standing a sugar soaking tank or manually swinging, and has the following defects that the sugar soaking process is kept static, materials in the sugar soaking tank are easy to adhere and float, the adhering part is increased in thickness and the sugar soaking speed is reduced, so that the sugar soaking efficiency is reduced, the product quality is unstable, and the floating materials can not soak sugar all the time and also cause the product quality to be reduced; manual hand formula is because individual difference for swing amplitude inconsistent, lead to product quality unstable, extravagant manpower moreover, need increase administrative cost simultaneously.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides a vacuum sugar soaking device, which aims to solve the problems that the prior sugar soaking process in the background art is kept static, materials in a sugar soaking tank are easy to adhere and float, the sugar soaking speed is reduced due to the increase of the thickness of an adhered part, the sugar soaking efficiency is reduced, the product quality is unstable, and the product quality is reduced due to the fact that one surface of the floating material cannot be soaked with sugar all the time; the manual hand-operated type has the problems that the swing amplitude is inconsistent due to individual difference, the product quality is unstable, the manpower is wasted, and the management cost needs to be increased.

In order to solve the technical problem, the technical scheme adopted by the invention is as follows:

a vacuum sugar soaking device comprises a bracket, a sugar soaking tank and a first driving piece;

the sugar soaking tank is hinged with the bracket;

the sugar soaking tank is vacuum, and is connected and communicated with a vacuum tube;

the first driving piece is arranged on the support and is in driving connection with the sugar soaking tank, and the first driving piece drives the sugar soaking tank to swing.

The first driving piece drives the sugar soaking tank to swing, the swing amplitude is uniform and consistent, and sugar liquid in the sugar soaking tank swings, so that materials are not easy to adhere, two sides of the materials are easy to soak, the sugar soaking efficiency is improved, and the product quality is stable; the vacuum is adopted in the tank, so that the sugar soaking efficiency is further accelerated.

Further, the sugar soaking tank comprises a tank body, a tank cover and a second driving piece, wherein the tank cover sealing cover is arranged on a tank opening of the tank body, the vacuum tube is fixedly arranged on the tank cover, the tank body is provided with a supporting block, the tank cover is provided with a swing arm, the swing arm is hinged to the supporting block, two ends of the second driving piece are respectively connected with the tank body and the swing arm, and the second driving piece drives the tank cover to rotate around the supporting block, so that the tank cover is opened and closed. Set up the second driving piece drive cover rotatory, make things convenient for the cover to open and close, and the cover is rotatory around the supporting shoe and is opened, and the convenience is reinforced to the internal of jar from the top of the jar body.

Further, above-mentioned vacuum sugar soaking device still includes pressing means, pressing means includes the clamp plate, the clamp plate with the cover is articulated, the clamp plate with cover articulated axis is on a parallel with the sugar soaking jar with support articulated axis, the cover lid back on the jar body, the lower surface of clamp plate with the internal floated material butt of jar. The pressing plate capable of swinging freely is arranged, so that the immersed liquid level can be beaten when the tank body swings, the materials floating on the liquid level are pressed below the liquid level of the sugar liquid, the two sides of the materials are guaranteed to be easily immersed, and the immersing efficiency is improved.

Furthermore, the pressing plate is formed by butt joint of two semicircular plates, and a V shape is formed between the two semicircular plates. The V-shaped pressing plate is arranged, so that the sugar liquid level can be more easily beaten when the pressing plate swings.

Furthermore, the pressing mechanism further comprises a lifting assembly, the lifting assembly is arranged on the tank cover, the pressing plate is hinged to the lifting assembly, and the lifting assembly drives the pressing plate to lift. The lifting component is arranged to adjust the height position of the pressure plate so as to adapt to the height of the sugar liquid level.

Further, the lifting assembly comprises a fixed plate, a lifting block, a screw rod, a worm wheel and a worm, the pressing plate is hinged to the lifting block, the fixed plate is fixedly connected with the tank cover, the lifting block is slidably connected with the fixed plate, the screw rod is rotatably connected with the fixed plate, the axis of the screw rod is consistent with the sliding direction of the lifting block, the lifting block is sleeved on the screw rod in a threaded manner, the worm wheel is fixedly connected with the screw rod, the worm is rotatably connected with the tank cover, one end of the worm is meshed with the worm wheel, and the other end of the worm extends out of the tank cover and is fixedly connected with a hand wheel. The height position of the pressing plate can be conveniently adjusted by rotating the hand wheel.

Furthermore, the lifting assembly further comprises a locking screw and a locking support plate, the locking support plate is fixedly connected with the tank cover, the locking screw is in threaded connection with the locking support plate, and the tail end of the locking screw is abutted to the worm. Set up locking screw and prevent that the worm from rotating, and then prevent that the high position of clamp plate from changing at will.

Further, the lifting assembly further comprises a sealing ring, the sealing ring is fixedly arranged on the tank cover, the worm penetrates through the sealing ring, and the worm is in rotational abutting connection with the sealing ring. The sealing ring is arranged to ensure the vacuum effect in the sugar soaking tank.

Further, the automatic cleaning device also comprises a sugar liquid adding pipe and a cleaning pipe, wherein the sugar liquid adding pipe and the cleaning pipe are fixedly arranged on the tank cover. Sugar liquid is conveniently added into the tank body through the sugar liquid adding pipe, and the interior of the tank body is conveniently cleaned through the cleaning pipe.

Further, the vacuum sugar soaking device further comprises a drain valve, and the drain valve is arranged at the bottom of the tank body. Regularly clear up the impurity in the sugar tank through the blowoff valve, and discharge sewage when wasing the sugar tank.

By adopting the technical scheme, compared with the prior art, the invention has the beneficial effects that:

1. the first driving piece drives the sugar soaking tank to swing, the swing amplitude is uniform and consistent, and sugar liquid in the sugar soaking tank swings, so that materials are not easy to adhere, two sides of the materials are easy to soak, the sugar soaking efficiency is improved, and the product quality is stable; the vacuum is adopted in the tank, so that the sugar soaking efficiency is further accelerated, and the product quality is ensured.

2. Set up the clamp plate of free wobbling on the cover, can pat the liquid level that soaks when the jar body swings for float the material on the liquid level and be pressed below the sugar liquid level, guarantee that both sides of material are all easily soaked, improved soaking efficiency.

3. The lifting component is arranged to adjust the height position of the pressure plate so as to adapt to the height of the sugar liquid level.

4. Simple structure is reliable, and the device is nimble, and the suitability is strong.

Drawings

In order to more clearly illustrate the embodiments of the present invention, the drawings, which are required to be used in the embodiments, will be briefly described below. In all the drawings, the elements or parts are not necessarily drawn to actual scale.

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a structural cross-sectional view of a can body of the present invention;

FIG. 3 is a structural view of a can lid of the present invention;

FIG. 4 is an enlarged view A of FIG. 3;

FIG. 5 is a view taken along line B of FIG. 4;

fig. 6 is a structural view of the pressure plate of the present invention.

Reference numerals:

a bracket 1;

the sugar-soaking tank 2, a hinge shaft 21, a tank body 22, a tank cover 23, a second driving piece 24, a supporting block 25 and a swing arm 26;

a first driving member 3;

the pressing mechanism 4, a pressing plate 41, a semicircular plate 411, a rotating shaft 412, a lifting component 42, a fixing plate 421, a lifting block 422, a screw 423, a worm wheel 424, a worm 425, a hand wheel 426, a sealing ring 427, a locking screw 428 and a locking support plate 429;

a vacuum tube 5;

a cleaning tube 6, a first hose 61;

a sugar solution addition pipe 7, a second hose 71;

a blowoff valve 8.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

Referring to fig. 1, the vacuum sugar-soaking device provided in this embodiment includes a bracket 1, a sugar-soaking tank 2 and a first driving member 3.

Referring to fig. 2, the sugar-soaking tank 2 is hinged to the stand 1. Specifically, an articulated shaft 21 is arranged on the sugar soaking tank 2, and the sugar soaking tank 2 is articulated with the bracket 1 through the articulated shaft 21. First driving piece 3 is located on support 1 and with soak 2 drive connections of sugar jar, and first driving piece 3 drive soaks 2 swings of sugar jar. First driving piece 3 can adopt cylinder, pneumatic cylinder, direct motor and swing motor etc. as long as can drive the swing of sugar infusion jar 2, in this embodiment, first driving piece 3 adopts swing motor, swing motor's output shaft and the articulated shaft 21 fixed connection of sugar infusion jar 2, and swing motor rotates through drive articulated shaft 21 to drive the swing of sugar infusion jar 2.

Referring to fig. 3, the sugar-soaking tank 2 includes a tank body 22, a tank cover 23 and a second driving member 24, the tank cover 23 is disposed on the tank opening of the tank body 22, the tank body 22 is provided with a supporting block 25, the tank cover 23 is provided with a swing arm 26, the swing arm 26 is hinged to the supporting block 25, two ends of the second driving member 24 are respectively connected to the tank body 22 and the swing arm 26, and the second driving member 24 drives the tank cover 23 to rotate around the supporting block 25, so that the tank cover 23 is opened and closed. The hinge shaft 21 is fixedly provided to the can body 22. The second driving part 24 is arranged to drive the tank cover 23 to rotate, so that the tank cover 23 can be conveniently opened and closed, and the tank cover 23 can be conveniently opened by rotating around the supporting block 25, so that the material can be conveniently fed into the tank body 22 from the upper part of the tank body 22. In the present embodiment, the second driving member 24 is a cylinder.

The sugar soaking tank 2 is vacuum, and a vacuum tube 5 is connected and communicated with the sugar soaking tank 2; the vacuum tube 5 is fixedly arranged on the tank cover 23, the vacuum tube 5 is connected with the vacuum generator to vacuumize the sugar soaking tank 2, and the vacuum is adopted in the sugar soaking tank 2, so that the soaking speed is greatly improved.

Referring to fig. 4-6, as a further preferred solution, the vacuum sugar-soaking device further includes a pressing mechanism 4, the pressing mechanism 4 includes a pressing plate 41, the pressing plate 41 is hinged to the pot cover 23, an axis of the pressing plate 41 hinged to the pot cover 23 is parallel to an axis of the sugar-soaking pot 2 hinged to the stand 1, and after the pot cover 23 is covered on the pot body 22, a lower surface of the pressing plate 41 abuts against the material floating in the pot body 22. The freely swinging pressing plate 41 is arranged, so that the liquid level of the soaked materials can be flapped when the tank body 22 swings, the materials floating on the liquid level are pressed below the liquid level of the sugar liquid, the two sides of the materials are ensured to be easily soaked, and the soaking efficiency is improved. Specifically, the pressing plate 41 is formed by two half-circular plates 411 in a butt joint mode, and a V shape is formed between the two half-circular plates 411. The splicing position of the two semi-circular plates 411 extends to two ends to form a rotating shaft 412, and the V-shaped pressing plate 41 is arranged, so that the sugar liquid level can be more easily beaten when the pressing plate 41 rotates and swings around the rotating shaft 412.

As a further optimized solution, the pressing mechanism 4 further includes a lifting assembly 42, the lifting assembly 42 is disposed on the tank cover 23, the pressing plate 41 is hinged to the lifting assembly 42, and the lifting assembly 42 drives the pressing plate 41 to lift. The lifting assembly 42 is provided to adjust the height of the pressure plate 41 to match the level of the sugar liquid. In this embodiment, two lifting assemblies 42 are provided, and the two lifting assemblies 42 are hinged to two ends of the rotating shaft 412 of the pressing plate 41 respectively.

Specifically, the lifting assembly 42 includes a fixing plate 421, a lifting block 422, a screw 423, a worm wheel 424 and a worm 425, the rotating shaft 412 of the pressing plate 41 is hinged to the lifting block 422, the fixing plate 421 is fixedly connected to the tank cover 23, the lifting block 422 is slidably connected to the fixing plate 421, the screw 423 is rotatably connected to the fixing plate 421, an axis of the screw 423 is in accordance with a sliding direction of the lifting block 422, the lifting block 422 is threadedly sleeved on the screw 423, the worm wheel 424 is fixedly connected to the screw 423, the worm 425 is rotatably connected to the tank cover 23, one end of the worm 425 is engaged with the worm wheel 424, and the other end of the worm 425 extends out of the tank cover 23. By rotating the hand wheel 426, the hand wheel 426 drives the worm 425 to rotate, the worm 425 drives the worm wheel 424 to rotate, the worm wheel 424 drives the screw 423 to rotate, and the screw 423 drives the lifting block 422 to slide on the fixing plate 421, so that the height position of the pressing plate 41 can be conveniently adjusted. Specifically, the worm wheel 424 is integrally formed with the screw 423. In this embodiment, the lifting assembly 42 further includes a sealing ring 427, the sealing ring 427 is fixedly disposed on the tank cover 23, the worm 425 is disposed in the sealing ring 427, and the worm 425 is rotatably abutted to the sealing ring 427. The sealing ring 427 is arranged to ensure the vacuum effect in the sugar-soaking tank 2.

Of course, the lifting assembly 42 may further include a locking screw 428 and a locking support plate 429, the locking support plate 429 is fixedly connected to the tank cover 23, the locking screw 428 is threadedly connected to the locking support plate 429, and the tail end of the locking screw 428 abuts against the worm 425. The provision of the locking screw 428 prevents the worm 425 from rotating, thereby preventing the height position of the presser plate 41 from being arbitrarily changed.

As a further optimized scheme, a cleaning pipe 6 is further arranged on the tank cover 23 of the sugar soaking tank 2, and the cleaning pipe 6 is used for introducing cleaning water for sterilization and disinfection into the sugar soaking tank 2 so as to sterilize, disinfect and clean the sugar soaking tank 2. In this embodiment, the cleaning tube 6 is connected to the pressure plate 41 through the first hose 61, so that the cleaning liquid directly enters the tank 22 under the pressure plate 41, and the first hose 61 does not interfere with the free swing of the pressure plate 41. A sugar solution adding pipe 7 is also arranged on the cover 23 of the sugar soaking tank 2, and the sugar solution adding pipe 7 adds supplementary sugar solution into the sugar soaking tank 2. In this embodiment, the sugar solution adding pipe 7 is connected to the pressing plate 41 through the second hose 71, so that the sugar solution is directly introduced into the tank 22 below the pressing plate 41, and the second hose 71 does not interfere with the free swing of the pressing plate 41.

The vacuum sugar soaking device further comprises a drain valve 8, and the drain valve 8 is arranged at the bottom of the tank body 22. The impurity in the sugar tank 2 is periodically cleaned through the blowoff valve 8, and the sewage is discharged when the sugar tank 2 is cleaned.

Referring to fig. 1-6, the vacuum sugar-soaking device has the following working processes:

firstly, the sugar liquid is added into the tank body 22 through the sugar liquid adding pipe 7, the second driving part 24 is started to open the tank cover 23, the materials are added into the tank body 22, then the second driving part 24 closes and seals the tank cover 23, the pressing plate 41 is adjusted to a proper height position through the lifting mechanism according to the liquid level position of the sugar liquid in the tank body 22, then the tank body is vacuumized, the first driving part 3 is started to swing the tank body 22, the pressing plate 41 freely swings along with the tank body 22 under the dual actions of gravity and inertia, the materials floating on the sugar liquid surface are continuously pressed into the sugar liquid until the soaking is finished, and the first driving part 3 is stopped.

The specific adjusting process of the lifting mechanism is as follows: the locking screw 428 is loosened, the hand wheel 426 is rotated, the hand wheel 426 drives the worm 425 to rotate, the worm 425 drives the worm wheel 424 to rotate, the worm wheel 424 drives the screw 423 to rotate, the screw 423 drives the lifting block 422 to slide on the fixing plate 421, the lifting block 422 drives the pressing plate 41 to move, the pressing plate 41 can be adjusted to a proper height position, and then the locking screw 428 is tightened, so that the worm 425 cannot rotate freely.

According to the vacuum sugar soaking device, the first driving piece 3 drives the sugar soaking tank 2 to swing, the swing amplitude is uniform and consistent, and the sugar liquid in the sugar soaking tank 2 swings, so that materials are not easy to adhere, and two sides of the materials are easy to soak, the sugar soaking efficiency is improved, and the product quality is stable; the vacuum is adopted in the tank, so that the sugar soaking efficiency is further accelerated, and the product quality is ensured; the tank cover 23 is provided with the freely swinging pressing plate 41, so that the immersed liquid level can be flapped when the tank body 22 swings, the material floating on the liquid level is pressed below the liquid level of the sugar liquid, both sides of the material are ensured to be easily immersed, and the immersion efficiency is improved; the lifting component 42 is arranged to adjust the height position of the pressure plate 41 so as to adapt to the height of the sugar liquid level; compared with the traditional process, the sugar soaking time is shortened by two thirds, and the production efficiency is greatly improved; simple structure is reliable, and the device is nimble, and the suitability is strong, is worth domestic enterprise's using widely that has the infusion demand to fruit or melon and fruit class vegetables.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.