阅读说明：本技术 一种无机结合料路基材料拌合站及其使用方法 (Inorganic binder roadbed material mixing station and use method thereof ) 是由 陈江 于 2021-03-16 设计创作，主要内容包括：本申请公开了一种无机结合料路基材料拌合站及其使用方法,涉及水稳拌合站技术领域,其包括：上料皮带机,其上设置有水分检测仪,上料皮带机一端连通粉料打散机的出料口；粉料计量仓,其进料口连通上料皮带机,粉料计量仓用于基于水分检测仪测得的含水率进行粉料计量；水泥计量仓,其进料口连通水泥料仓；水计量仓,其进料口连通水仓,其出料口连通喷淋机构,水计量仓用于基于含水率进行水计量；添加剂计量桶,其位于水计量仓上方,且其出料口与水计量仓的进料口连通；混合机,其设置于机架上,粉料计量仓、水泥计量仓和喷淋机构的出料口分别与混合机的进料口连通。本申请,在满足拌合效率的前提下可保证配料准确,且各物料的混合均匀度高。(The application discloses inorganic binder road base material mixing station and application method thereof relates to the water and stabilizes mixing station technical field, and it includes: the feeding belt conveyor is provided with a moisture detector, and one end of the feeding belt conveyor is communicated with a discharge hole of the powder scattering machine; the feeding hole of the powder metering bin is communicated with the feeding belt conveyor, and the powder metering bin is used for metering powder based on the moisture content measured by the moisture detector; the feed inlet of the cement metering bin is communicated with a cement bin; the water metering bin is communicated with the water bin at a feed inlet and is communicated with the spraying mechanism at a discharge outlet, and the water metering bin is used for metering water based on the water content; the additive metering barrel is positioned above the water metering bin, and a discharge hole of the additive metering barrel is communicated with a feed hole of the water metering bin; and the mixing machine is arranged on the rack, and the discharge ports of the powder metering bin, the cement metering bin and the spraying mechanism are respectively communicated with the feed port of the mixing machine. This application can guarantee under the prerequisite that satisfies mix efficiency that the batching is accurate, and the mixing degree of consistency of each material is high.)

1. An inorganic binder road base material blending station, comprising:

the feeding belt conveyor (2) is provided with a moisture detector (21), and one end of the feeding belt conveyor (2) is communicated with a discharge hole of the powder scattering machine (1);

the feeding hole of the powder metering bin (3) is communicated with one end, far away from the powder scattering machine (1), of the feeding belt conveyor (2), and the powder metering bin (3) is used for metering powder based on the water content measured by the moisture detector (21);

a feed inlet of the cement metering bin (4) is communicated with a cement bin (41);

the water metering bin (5) is communicated with the water bin (51) at a feeding hole and communicated with the spraying mechanism (6) at a discharging hole, and the water metering bin (5) is used for metering water based on the water content measured by the water content detector (21);

the additive metering barrel (7) is positioned above the water metering bin (5), and a discharge hole of the additive metering barrel is communicated with a feed inlet of the water metering bin (5);

and the mixing machine (8) is arranged on the rack (9), and discharge ports of the powder metering bin (3), the cement metering bin (4) and the spraying mechanism (6) are respectively communicated with a feed port of the mixing machine (8).

2. The inorganic binder blending station of claim 1, wherein: the discharge gate of cement feed bin (41) passes through screw conveyer (42) intercommunication the feed inlet of cement measurement storehouse (4), just the discharge gate of cement feed bin (41) is less than the feed inlet of cement measurement storehouse (4).

3. The station for mixing inorganic binder road base material according to claim 1, characterized in that said powder breaker (1) comprises:

the scattering cavity (11) is internally provided with two scattering rollers (111) which are arranged up and down, each scattering roller (111) is detachably connected with a plurality of scattering blades (112) along the length direction, and the scattering blades (112) on the two scattering rollers (111) are arranged in a staggered manner;

the screw conveying bin (12) is located below the scattering cavity (11) and communicated with an outlet of the scattering cavity (11) and is used for conveying powder to the feeding belt conveyor (2).

4. The inorganic binder based material blending station of claim 3, wherein: the plane of the scattering blades (112) is perpendicular to the axial direction of the scattering roller (111), and the surfaces of the scattering blades (112) are fully distributed with convex thorns.

5. The inorganic binder based material blending station of claim 3, wherein: the spiral conveying bin (12) comprises a bin body (121) and a transmission shaft (122) arranged in the bin body (121), wherein spiral blades (123) used for conveying powder are arranged on the transmission shaft (122).

6. The inorganic binder based material blending station of claim 3, wherein: the powder scattering machine (1) further comprises a driving motor (13), and the driving motor (13) drives the scattering roller (111) to rotate.

7. The inorganic binder blending station of claim 1, wherein said spray mechanism (6) comprises:

one end of the spray pipe (61) is communicated with a discharge hole of the water metering bin (5), the other end of the spray pipe extends out of the mixer (8), and a spray pump (63) is arranged on the spray pipe (61);

a shower head (62) communicating with an end of the shower pipe (61) located inside the mixer (8).

8. The inorganic binder blending station of claim 1, wherein: the powder metering bin (3), the cement metering bin (4) and the spraying mechanism (6) are all arranged on the rack (9) and are all positioned above the mixing machine (8).

9. The inorganic binder blending station of claim 1, wherein: the mixer (8) is a high-capacity fly-cutter mixer.

10. A method of using the mixing station for inorganic binder based road base material of claim 1, comprising the steps of:

setting the proportion of powder, cement, water and additive;

the method comprises the following steps that powder is scattered through a powder scattering machine (1) and then conveyed to a powder metering bin (3) through a feeding belt conveyor (2), and meanwhile, a moisture detector (21) on the feeding belt conveyor (2) detects the moisture content of the powder;

powder measurement is carried out on the basis of the water content through the powder measuring bin (3), water measurement is carried out on the basis of the water content through the water measuring bin (5), meanwhile, additive measurement is carried out through the additive measuring barrel (7), and cement measurement is carried out through the cement measuring bin (4);

and adding the metered additive into a water metering bin (5), dissolving the additive in water, spraying the additive into a mixing machine (8) through a spraying mechanism (6), and simultaneously conveying the metered powder and cement into the mixing machine (8) for mixing to obtain the roadbed water stabilizing material.

Technical Field

The application relates to the technical field of water-stable mixing stations, in particular to an inorganic bonding material road-base material mixing station and a using method thereof.

Background

At present, a water-stable mixing station is a large machine specially used for mixing water-stable materials in industrial construction. The water stabilizing material is cement, graded broken stone, water, etc.

In the related art, a water-stable mixing station measures various raw materials by electronic dynamic weighing, and then performs continuous forced stirring by using a horizontal double-shaft continuous type mixer.

The above-mentioned compounding and stirring methods, although high in production efficiency, are not suitable for the preparation of a curing (inorganic binder) roadbed material.

Based on the environmental protection requirement, the supply of sand and stone materials required by road construction is increasingly tense and the price is increased, and the trend is to prepare roadbed materials (generally called inorganic bonding material roadbed materials) by utilizing various bulk industrial solid wastes (phosphogypsum, red mud and the like). The industrial solid waste is generally semi-dry powder, not only has poor fluidity and is not easy to accurately feed materials by a traditional electronic dynamic metering scale, but also is easy to coagulate into blocks in the stacking process, and the mixer is not easy to coagulate and break in the stirring process; in addition, because the additive content of the solidified roadbed material is low, the traditional horizontal double-shaft continuous mixer or double-shaft forced mixer is not easy to stir uniformly, so that the raw material mixing uniformity is poor, and the quality of a finished product is also influenced.

Disclosure of Invention

To the defects in the prior art, the application aims to provide an inorganic bonding material mixing station and a using method thereof, so as to solve the problems of inaccurate powder metering and poor raw material mixing uniformity in the related technology.

The present application provides in a first aspect an inorganic binder road bed material blending station, comprising:

the feeding belt conveyor is provided with a moisture detector, and one end of the feeding belt conveyor is communicated with a discharge hole of the powder scattering machine;

the feed inlet of the powder metering bin is communicated with one end, far away from the powder scattering machine, of the feeding belt conveyor, and the powder metering bin is used for metering powder based on the moisture content measured by the moisture detector;

the feed inlet of the cement metering bin is communicated with a cement bin;

the water metering bin is used for metering water based on the water content measured by the water content detector;

the additive metering barrel is positioned above the water metering bin, and a discharge hole of the additive metering barrel is communicated with a feed hole of the water metering bin;

and the mixing machine is arranged on the rack, and the discharge ports of the powder metering bin, the cement metering bin and the spraying mechanism are respectively communicated with the feed port of the mixing machine.

In some embodiments, the discharge port of the cement bin is communicated with the feed port of the cement metering bin through a screw conveyor, and the discharge port of the cement bin is lower than the feed port of the cement metering bin.

In some embodiments, the powder breaker comprises:

the scattering cavity is internally provided with two scattering rollers which are arranged up and down, each scattering roller is detachably connected with a plurality of scattering blades along the length direction of the scattering roller, and the scattering blades on the two scattering rollers are arranged in a staggered manner;

and the spiral conveying bin is positioned below the scattering cavity, is communicated with an outlet of the scattering cavity and is used for conveying powder to the feeding belt conveyor.

In some embodiments, the plane of the breaking blade is perpendicular to the axial direction of the breaking roller, and the surface of the breaking blade is provided with protruding thorns.

In some embodiments, the screw conveying bin comprises a bin body and a transmission shaft arranged in the bin body, and the transmission shaft is provided with a screw blade for conveying powder.

In some embodiments, the powder scattering machine further comprises a driving motor, and the driving motor drives the scattering roller to rotate.

In some embodiments, the spray mechanism comprises:

one end of the spray pipe is communicated with a discharge hole of the water metering bin, the other end of the spray pipe extends out of the mixer, and a spray pump is arranged on the spray pipe;

and the spray header is communicated with the end part of the spray pipe in the mixer.

In some embodiments, the powder measuring bin, the cement measuring bin and the spraying mechanism are all disposed on the frame and are all located above the mixer.

In some embodiments, the mixer is a high capacity fly-blade mixer.

In a second aspect, the application provides a use method of the mixing station based on the inorganic binder roadbed material, which comprises the following steps:

setting the proportion of powder, cement, water and additive;

the powder is scattered by a powder scattering machine and then is conveyed to a powder measuring bin through a feeding belt conveyor, and meanwhile, a moisture detector on the feeding belt conveyor detects the moisture content of the powder;

powder measurement is carried out through the powder measuring bin based on the water content, water measurement is carried out through the water measuring bin based on the water content, meanwhile, additive measurement is carried out through the additive measuring barrel, and cement measurement is carried out through the cement measuring bin;

and adding the metered additive into a water metering bin, dissolving the metered additive into water, spraying the additive into a mixer through a spraying mechanism, and simultaneously conveying the metered powder and cement into the mixer for mixing to obtain the roadbed water stabilizing material.

The beneficial effect that technical scheme that this application provided brought includes:

according to the inorganic combined material road-based material mixing station and the use method thereof, the powder scattering machine can scatter the powder in advance, so that the later-stage mixing and stirring unevenness caused by water absorption and caking of the powder is prevented, then when the powder is conveyed to the powder metering bin through the feeding belt conveyor, the moisture detector arranged on the feeding belt conveyor can detect the moisture content of the passing powder, then, the powder metering bin can accurately meter the powder according to the moisture content of the powder, and the water metering bin can also accurately meter water according to the moisture content measured by the moisture detector, so that the accuracy of the blending is further ensured on the premise of meeting the mixing efficiency; in addition, after the additive metering tank accurately meters the additive, the additive can be added into water in advance, and then the additive and the water are sprayed into the mixer through the spraying mechanism, at the moment, the powder metered by the powder metering bin and the cement metered by the cement metering bin are also conveyed into the mixer, and are stirred and mixed to obtain the roadbed water stable material, so that the mixing uniformity of all the materials is further ensured.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a schematic diagram of a blending station for inorganic binder road base materials in an embodiment of the present application;

FIG. 2 is a side view of FIG. 1;

FIG. 3 is a schematic structural diagram of a powder scattering machine in an embodiment of the present application.

Reference numerals:

1. a powder material scattering machine; 11. breaking up the cavity; 111. scattering the roller; 112. scattering leaves; 12. a screw conveying bin; 121. a bin body; 122. a drive shaft; 123. a helical blade; 13. a drive motor; 14. a conveying motor;

2. a feeding belt conveyor; 21. a moisture detector;

3. a powder metering bin;

4. a cement metering bin; 41. a cement silo; 42. a screw conveyor; 43. fixing a bracket;

5. a water metering bin; 51. a water sump;

6. a spraying mechanism; 61. a shower pipe; 62. a shower head; 63. a spray pump;

7. an additive metering tank; 8. a mixer; 9. and a frame.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.

The embodiment of the application provides an inorganic bonding material mixing station and a using method thereof, and can solve the problems of inaccurate powder metering and poor raw material mixing uniformity in the related technology.

As shown in fig. 1 and fig. 2, the inorganic combined road base material mixing station of the embodiment of the present application includes a powder scattering machine 1, a feeding belt conveyor 2, a powder metering bin 3, a cement metering bin 4, a water metering bin 5, a spraying mechanism 6, an additive metering bucket 7, and a mixer 8.

The powder scattering machine 1 is used for scattering powder and preventing the powder from being agglomerated. The discharge hole of the powder scattering machine 1 is communicated with the feeding hole of the feeding belt machine 2. Wherein, still be provided with moisture detector 21 on the material loading belt conveyor 2, the moisture content of the powder of accessible through moisture detector 21 detectable.

The feed inlet of the powder metering bin 3 is communicated with one end of the feeding belt machine 2, which is far away from the powder scattering machine 1, namely the feed outlet of the feeding belt machine 2. The powder measuring bin 3 is used for measuring powder based on the moisture content measured by the moisture detector 21.

The feed inlet of the cement metering bin 4 is communicated with a cement bin 41. The feed inlet of water measuring bin 5 communicates with sump 51, and the discharge gate of water measuring bin 5 communicates with spraying mechanism 6, and above-mentioned water measuring bin 5 is used for carrying out the water measurement based on the moisture content that moisture detector 21 detected.

The additive metering barrel 7 is positioned above the water metering bin 5, and a discharge hole of the additive metering barrel 7 is communicated with a feed inlet of the water metering bin 5.

The mixer 8 is arranged on the frame 9, and the discharge ports of the powder material metering bin 3, the cement metering bin 4 and the spraying mechanism 6 are respectively communicated with the feed port of the mixer 8.

According to the inorganic combined material road-based material mixing station, the powder scattering machine can scatter powder in advance, so that the later-stage mixing and stirring caused by water absorption and agglomeration of the powder are prevented from being uneven, then when the powder is conveyed to the powder metering bin through the feeding belt conveyor, the moisture detector arranged on the feeding belt conveyor can detect the moisture content of the passing powder, then, the powder metering bin can accurately meter the powder according to the moisture content of the powder, the water metering bin can also accurately meter water according to the moisture content measured by the moisture detector, and further accurate batching is ensured on the premise of meeting the mixing efficiency; in addition, after the additive metering tank accurately meters the additive, the additive can be added into water in advance, and then the additive and the water are sprayed into the mixer through the spraying mechanism, at the moment, the powder metered by the powder metering bin and the cement metered by the cement metering bin are also conveyed into the mixer, and are stirred and mixed to obtain the roadbed water stable material, so that the mixing uniformity of all the materials is further ensured.

In this embodiment, the discharge port of the cement bin 41 is communicated with the feed port of the cement measuring bin 4 through the screw conveyer 42, that is, the cement in the cement bin 41 is conveyed to the cement measuring bin 4 through the screw conveyer 42.

Optionally, the cement bin 41 is located on the fixing support 43, the discharge hole of the cement bin 41 is lower than the feed inlet of the cement metering bin 4, the screw conveyor 42 is inclined, the lower end of the screw conveyor 42 is communicated with the discharge hole of the cement bin 41, and the higher end of the screw conveyor 42 is communicated with the feed inlet of the cement metering bin 4, so as to reduce the height of the cement bin 41.

As shown in FIG. 3, the powder scattering machine 1 preferably comprises a scattering chamber 11 and a screw conveyer 12.

The cavity 11 is equipped with two rollers 111 of breaing up above-mentioned, and two rollers 111 of breaing up set up from top to bottom in breaing up cavity 11, and every roller 111 of breaing up can be dismantled along its length direction and be connected with a plurality of blades 112 of breaing up, and two blades 112 of breaing up on the roller 111 of breaing up stagger the setting each other.

The spiral conveying bin 12 is located below the scattering cavity 11, the spiral conveying bin 12 is communicated with an outlet of the scattering cavity 11, and the spiral conveying bin 12 is used for conveying powder to the feeding belt conveyor 2.

In this embodiment, the screw conveying bin 12 includes a bin body 121 and a transmission shaft 122 disposed in the bin body 121, and the transmission shaft 122 is provided with a helical blade 123 for conveying powder.

In this embodiment, the powder scattering machine 1 further includes a conveying motor 14, and the conveying motor 14 drives the transmission shaft 122 to rotate so as to convey the powder.

The powder gets into through the feed inlet of breaing up chamber 11 and breaks up the chamber 11 in, then breaks up roller 111 through two and breaks up, and the powder after breaking up gets into auger delivery storehouse 12 to discharge gate through auger delivery storehouse 12 falls into material loading belt conveyor 2, so that the powder that material loading belt conveyor 2 will break up is carried to powder measuring bin 3.

Furthermore, the plane of the scattering blade 112 is perpendicular to the axial direction of the scattering roller 111, the surface of the scattering blade 112 is fully covered with the raised pricks, and the scattering effect can be further increased by scattering the raised pricks fully covered on the surface of the scattering blade 112. Optionally, the scattering blades 112 are cross-shaped rotating pieces, and the middle of the scattering blades 112 is provided with a through hole sleeved on the scattering roller 111.

In this embodiment, the powder scattering machine 1 further includes a driving motor 13, and the driving motor 13 drives the two scattering rollers 111 to rotate.

In this embodiment, the spraying mechanism 6 includes a spraying pipe 61, a spraying head 62, and a spraying pump 63.

One end of the spray pipe 61 is connected to the discharge port of the water measuring chamber 5, the other end of the spray pipe 61 extends out of the mixer 8, and the spray pipe 61 is provided with a spray pump 63.

The shower head 62 communicates with an end portion of the shower pipe 61 located in the mixer 8. The materials in the water metering bin 5 can pass through the spray pipe 61 through the spray pump 63 and are sprayed into the mixer 8 through the spray head 62, so that the additives are uniformly dispersed.

In this embodiment, the powder measuring bin 3, the cement measuring bin 4 and the spraying mechanism 6 are all disposed on the frame 9 and are all located above the mixer 8.

Optionally, the discharge ports of the powder measuring bin 3 and the cement measuring bin 4 are respectively communicated with the feed port of the mixer 8 through hoses.

Optionally, the powder is industrial solid waste such as red mud or phosphogypsum. Due to the influence of environmental protection policies, the traditional sand and stone materials are short in supply and high in price, various industrial solid wastes can be used for replacing sand and stones as roadbed materials, the cost can be saved, the occupied area of the solid wastes can be reduced, and the waste utilization is realized.

In this embodiment, the mixer 8 is a high-capacity fly-cutter mixer, and closed and intermittent mixing and stirring processing can be realized in the high-capacity fly-cutter mixer, so as to improve the gradation control accuracy and the equipment operation stability, and further obtain a high-quality finished product. Alternatively, the mixer 8 may be a wet mix mixer having a capacity greater than 6 cubic meters.

Optionally, the moisture detector 21 is a TZS-1K moisture detector.

The application method of the mixing station based on the inorganic binder roadbed material comprises the following steps:

s1, setting the proportion of powder, cement, water and an additive.

S2, the powder is scattered by the powder scattering machine 1 and then conveyed to the powder metering bin 3 through the feeding belt conveyor 2, and meanwhile, the moisture detector 21 on the feeding belt conveyor 2 detects the moisture content of the powder.

And S3, powder measurement is carried out on the basis of the water content through the powder measuring bin 3, water measurement is carried out on the basis of the water content through the water measuring bin 5, meanwhile, additive measurement is carried out through the additive measuring barrel 7, and cement measurement is carried out through the cement measuring bin 4.

And S4, adding the metered additives into a water metering bin 5, dissolving the additives into water, spraying the additives into a mixer 8 through a spraying mechanism 6, and conveying the metered powder and cement into the mixer 8 for mixing to obtain the roadbed water stabilizing material.

In this embodiment, the mixing station for inorganic binder base material may further include a Programmable Logic Controller (PLC). When the moisture detector 21 monitors the moisture content of the powder in real time and feeds the moisture content back to the PLC, the PLC can automatically calculate the moisture content in each blanking process, and respectively control the powder metering bin 3, the cement metering bin 4, the water metering bin 5 and the additive metering barrel 7 to carry out continuous automatic batching and blanking according to the set proportion requirement.

When the PLC controls the powder metering bin 3 to meter the powder, the weight of the powder needs to be complemented in the powder adding amount according to the water content of the powder; accordingly, when the water measuring chamber 5 is controlled to measure water, the weight of the contained water is subtracted from the added water amount according to the water content of the powder and the weight of the actually contained water.

Take 10t of powder and 1t of water in proportion, and the measured water content is 0.5%. The powder measuring bin 3 needs to measure 10.05t of powder. Accordingly, the water metering bin 5 needs to meter 0.95t of water.

The using method of the embodiment is suitable for various inorganic binder roadbed material mixing stations, and the moisture content of passing powder is detected by the moisture detector, so that the powder metering bin and the water metering bin can be accurately metered, and accurate batching is further ensured; in addition, the powder can be broken up in advance, so that the later-stage mixing and stirring caused by water absorption and agglomeration of the powder are prevented from being uneven, the additive can be added into water in advance after being accurately metered, and then the additive and the water are sprayed into the mixer through the spraying mechanism, so that the mixing uniformity of the materials is larger than 95%.

In the description of the present application, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

It is noted that, in the present application, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The above description is merely exemplary of the present application and is presented to enable those skilled in the art to understand and practice the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.