阅读说明：本技术 一种无粘聚氨酯弹性体的配方和生产工艺 (Formula and production process of non-adhesive polyurethane elastomer ) 是由 伍毓沌 于 2021-01-08 设计创作，主要内容包括：本发明公开了一种无粘聚氨酯弹性体的配方和生产工艺,属于无粘聚氨酯弹性体制备技术领域,包括以下按重量份计的原料制备得到：聚醚多元醇80%-100%、非邻苯类增塑剂0%-20%、有机铋锌组合催化剂0.1%-0.5%、异氰酸酯12%-20%、添加剂1%-1.5%、表面处理剂0.1%-0.5%,通过设置非邻苯类增塑剂能够增强弹性体的弹性及流动性,便于施工,有机铋锌组合催化剂具有高活性、固化时间短,易于操作的特性,将各组成物混合固化后,在其表面以浸涂或喷涂的方式涂覆一层表面处理剂,其与反应产物具有相似的材质及弹性范围,彼此之间相互粘连,可去除反应后聚氨酯表面的粘性,能够实现无粘聚氨酯弹性体的快速成型,可大大节约企业的生产资源,降低企业的生产成本,实用性强,便于大规模的推广利用。(The invention discloses a formula and a production process of a non-adhesive polyurethane elastomer, belonging to the technical field of preparation of non-adhesive polyurethane elastomers, and comprising the following raw materials in parts by weight: 80-100% of polyether polyol, 0-20% of non-o-benzene plasticizer, 0.1-0.5% of organic bismuth-zinc composite catalyst, 12-20% of isocyanate, 1-1.5% of additive and 0.1-0.5% of surface treatment agent, wherein the elasticity and fluidity of the elastomer can be enhanced by arranging the non-o-benzene plasticizer, the construction is convenient, the organic bismuth-zinc composite catalyst has the characteristics of high activity, short curing time and easy operation, after the components are mixed and cured, a layer of surface treatment agent is coated on the surface of the organic bismuth-zinc composite catalyst in a dip coating or spraying manner, the organic bismuth-zinc composite catalyst and the reaction product have similar material quality and elasticity range, the organic bismuth-zinc composite catalyst are mutually adhered, the viscosity of the polyurethane surface after the reaction can be removed, the rapid molding of the non-adhesive polyurethane elastomer can be realized, the production resources of, the practicability is strong, and the large-scale popularization and utilization are convenient.)

1. The formula of the non-adhesive polyurethane elastomer is characterized by comprising the following raw materials in parts by weight: 80-100% of polyether polyol, 0-20% of non-o-benzene plasticizer, 0.1-0.5% of organic bismuth-zinc composite catalyst, 12-20% of isocyanate, 1-1.5% of additive and 0.1-0.5% of surface treating agent.

2. The formulation of claim 1, wherein the polyurethane elastomer is selected from the group consisting of: the polyether polyol is a multi-component polyol synthesized by polyether triol or polyether diol with the molecular weight of 3000-8000G/mol alone or in proportion.

3. The formulation of claim 1, wherein the polyurethane elastomer is selected from the group consisting of: MDI is selected as a main material of the isocyanate, and the isocyanate and polyether polyol generate a crosslinking reaction.

4. The formulation of claim 1, wherein the polyurethane elastomer is selected from the group consisting of: the additives include, but are not limited to, antioxidants, anti-uv additives, white carbon, color pastes, and the like.

5. The formulation of claim 1, wherein the polyurethane elastomer is selected from the group consisting of: the weight ratio of the polyether polyol to the non-o-benzene plasticizer is 80%, the weight ratio of the non-o-benzene plasticizer to the surface treatment agent is 7.8%, the weight ratio of the organic bismuth-zinc composite catalyst to the surface treatment agent is 0.1%, the weight ratio of the isocyanate to the surface treatment agent is 12%, and the weight ratio of the additive to the surface treatment agent is 1%.

6. The formulation of claim 1, wherein the polyurethane elastomer is selected from the group consisting of: the weight ratio of the polyether polyol to the non-o-benzene plasticizer is 82.5%, the weight ratio of the non-o-benzene plasticizer to the organic bismuth-zinc composite catalyst is 3%, the weight ratio of the organic bismuth-zinc composite catalyst to the organic bismuth-zinc composite catalyst is 0.25%, the weight ratio of the isocyanate to the organic bismuth-zinc composite catalyst is 12.75%, the weight ratio of the additive to the surface treatment agent to the organic bismuth.

7. The formulation of claim 1, wherein the polyurethane elastomer is selected from the group consisting of: the weight ratio of the polyether polyol is 85%, the weight ratio of the non-o-benzene plasticizer is 1%, the weight ratio of the organic bismuth-zinc composite catalyst is 0.4%, the weight ratio of the isocyanate is 12%, the weight ratio of the additive is 1.2%, and the weight ratio of the surface treatment agent is 0.4%.

8. The production process of the non-adhesive polyurethane elastomer is characterized by comprising the following specific preparation steps:

s1, preparing polyether polyol: selecting multi-component polyol synthesized by polyether triol or polyether diol with the molecular weight of 3000-8000G/mol or in proportion;

s2, mixing: sequentially injecting the non-o-benzene plasticizer, the organic bismuth-zinc combined catalyst, the isocyanate, the additive and the surface treating agent into polyether polyol in a set proportion and weight parameters, and fully stirring and mixing;

s3, reinforcing and forming: pouring the mixed S2 into a fixed mould, heating, curing and forming;

s4, curing: taking out the cured material from the mold, coating a layer of polyurethane film by adopting a spraying or dip-coating mode, and curing the material by adopting a self-curing or baking mode.

Technical Field

The invention relates to the technical field of preparation of non-adhesive polyurethane elastomers, in particular to a formula and a production process of a non-adhesive polyurethane elastomer.

Background

The polyurethane elastomer is a variety of polyurethane synthetic materials, and because the structure of the polyurethane elastomer has two chain segments of soft and hard, the polyurethane elastomer can be subjected to molecular design to endow the materials with excellent performances of high strength, good toughness, wear resistance, oil resistance and the like, has both high elasticity of rubber and rigidity of plastic, and is called as wear-resistant rubber. The polyurethane elastomer can be molded by adopting plastication, mixing and vulcanization processes (MPU) as common rubber; or preparing liquid rubber, casting, molding or spraying, encapsulating, and centrifugally forming (referred to as CPU); it can also be made into granule, and molded (referred to as CPU) by injection, extrusion, calendering, blow molding, etc. as common plastics. The molded or injection molded product can be cut, polished and drilled within a certain hardness range. The processing diversity makes the applicability of the polyurethane elastomer very wide, and the application field is continuously expanded. The adhesive has the advantages of oil resistance, ozone resistance, aging resistance, radiation resistance, low temperature resistance, good sound transmission, strong adhesive force, excellent biocompatibility and blood compatibility. These advantages are the reason why polyurethane elastomers are widely used in the fields of military industry, aerospace, acoustics, biology, etc.

The polyurethane elastomer material is mainly applied to products such as non-sticky soft pressure-reducing hand games and the like, the polyurethane elastomer material is a sticky chiral product in the formula at present, and the polyurethane elastomer material is generally applied to mobile phone supports, sexual medical and cosmetic products such as medical electrode contact pieces, facial masks and other products and almost has stickiness, so that the invention of the formula and the production process of the non-sticky polyurethane elastomer material is very important.

Disclosure of Invention

1. Technical problem to be solved

Aiming at the problems in the prior art, the invention aims to provide a formula and a production process of a non-adhesive polyurethane elastomer, which can realize the rapid molding of the non-adhesive polyurethane elastomer, greatly save the production resources of enterprises, reduce the production cost of the enterprises, have strong practicability and are convenient for large-scale popularization and utilization.

2. Technical scheme

In order to solve the problems, the invention adopts the following technical scheme:

the formula of the non-adhesive polyurethane elastomer comprises the following raw materials in parts by weight: 80-100% of polyether polyol, 0-20% of non-o-benzene plasticizer, 0.1-0.5% of organic bismuth-zinc composite catalyst, 12-20% of isocyanate, 1-1.5% of additive and 0.1-0.5% of surface treating agent.

As a preferred embodiment of the present invention, the polyether polyol is a multicomponent polyol synthesized from a polyether triol or polyether diol having a molecular weight of 3000-8000G/mol, alone or in proportion.

In a preferred embodiment of the present invention, MDI is selected as the main material of the isocyanate, and the isocyanate and the polyether polyol are subjected to a crosslinking reaction.

As a preferred embodiment of the present invention, the additives include, but are not limited to, antioxidants, uv resistant additives, white carbon black, color pastes, and the like.

In a preferred embodiment of the present invention, the polyether polyol is 80 wt%, the non-o-benzene plasticizer is 7.8 wt%, the organic bismuth zinc composite catalyst is 0.1 wt%, the isocyanate is 12 wt%, the additive is 1 wt%, and the surface treatment agent is 0.1 wt%.

In a preferred embodiment of the present invention, the weight ratio of the polyether polyol is 82.5%, the weight ratio of the non-o-benzene plasticizer is 3%, the weight ratio of the organic bismuth-zinc composite catalyst is 0.25%, the weight ratio of the isocyanate is 12.75%, the weight ratio of the additive is 1.25%, and the weight ratio of the surface treatment agent is 0.25%.

In a preferred embodiment of the present invention, the weight ratio of the polyether polyol is 85%, the weight ratio of the non-o-benzene plasticizer is 1%, the weight ratio of the organic bismuth-zinc composite catalyst is 0.4%, the weight ratio of the isocyanate is 12%, the weight ratio of the additive is 1.2%, and the weight ratio of the surface treatment agent is 0.4%.

A production process of a non-adhesive polyurethane elastomer comprises the following specific preparation steps:

s1, preparing polyether polyol: selecting multi-component polyol synthesized by polyether triol or polyether diol with the molecular weight of 3000-8000G/mol or in proportion;

s2, mixing: sequentially injecting the non-o-benzene plasticizer, the organic bismuth-zinc combined catalyst, the isocyanate, the additive and the surface treating agent into polyether polyol in a set proportion and weight parameters, and fully stirring and mixing;

s3, reinforcing and forming: pouring the mixed S2 into a fixed mould, heating, curing and forming;

s4, curing: taking out the cured material from the mold, coating a layer of polyurethane film by adopting a spraying or dip-coating mode, and curing the material by adopting a self-curing or baking mode.

3. Advantageous effects

Compared with the prior art, the invention has the advantages that:

the forming efficiency of the non-adhesive polyurethane elastomer in the scheme is very high, the formula and the production process can greatly save production resources of enterprises, reduce the production cost of the enterprises, have strong practicability and are convenient for large-scale popularization and utilization.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

the formula of the non-adhesive polyurethane elastomer comprises the following raw materials in parts by weight: 80-100% of polyether polyol, 0-20% of non-o-benzene plasticizer, 0.1-0.5% of organic bismuth-zinc composite catalyst, 12-20% of isocyanate, 1-1.5% of additive and 0.1-0.5% of surface treating agent.

Specifically, the polyether polyol is a multicomponent polyol synthesized by polyether triol or polyether diol with the molecular weight of 3000-8000G/mol alone or in proportion.

Specifically, MDI is selected as a main material of the isocyanate, and the isocyanate and polyether polyol generate a crosslinking reaction.

Specifically, the additives include, but are not limited to, antioxidants, anti-uv additives, white carbon black, color pastes, and the like.

Specifically, the weight ratio of the polyether polyol is 80%, the weight ratio of the non-o-benzene plasticizer is 7.8%, the weight ratio of the organic bismuth-zinc composite catalyst is 0.1%, the weight ratio of the isocyanate is 12%, the weight ratio of the additive is 1%, and the weight ratio of the surface treatment agent is 0.1%.

In the embodiment, the elasticity and the fluidity of the elastomer can be enhanced by arranging the non-o-benzene plasticizer, the construction is convenient, the organic bismuth-zinc composite catalyst has the characteristics of high activity, short curing time and easiness in operation, so that the processing time can be effectively shortened, the processing quality is improved, the processing efficiency is improved, the practicability is high, after all the components are mixed and cured, a layer of surface treating agent is coated on the surface of the component in a dip-coating or spraying mode, the surface treating agent and a reaction product have similar material and elastic range and are mutually adhered, and the viscosity of the surface of the polyurethane after the reaction can be removed.

Example 2:

the formula of the non-adhesive polyurethane elastomer comprises the following raw materials in parts by weight: 80-100% of polyether polyol, 0-20% of non-o-benzene plasticizer, 0.1-0.5% of organic bismuth-zinc composite catalyst, 12-20% of isocyanate, 1-1.5% of additive and 0.1-0.5% of surface treating agent.

Specifically, the polyether polyol is a multicomponent polyol synthesized by polyether triol or polyether diol with the molecular weight of 3000-8000G/mol alone or in proportion.

Specifically, MDI is selected as a main material of the isocyanate, and the isocyanate and polyether polyol generate a crosslinking reaction.

Specifically, the additives include, but are not limited to, antioxidants, anti-uv additives, white carbon black, color pastes, and the like.

Specifically, the weight ratio of the polyether polyol is 82.5%, the weight ratio of the non-o-benzene plasticizer is 3%, the weight ratio of the organic bismuth-zinc composite catalyst is 0.25%, the weight ratio of the isocyanate is 12.75%, the weight ratio of the additive is 1.25%, and the weight ratio of the surface treatment agent is 0.25%.

In the embodiment, the elasticity and the fluidity of the elastomer can be enhanced by arranging the non-o-benzene plasticizer, the construction is convenient, the organic bismuth-zinc composite catalyst has the characteristics of high activity, short curing time and easiness in operation, so that the processing time can be effectively shortened, the processing quality is improved, the processing efficiency is improved, the practicability is high, after all the components are mixed and cured, a layer of surface treating agent is coated on the surface of the component in a dip-coating or spraying mode, the surface treating agent and a reaction product have similar material and elastic range and are mutually adhered, and the viscosity of the surface of the polyurethane after the reaction can be removed.

Example 3:

the formula of the non-adhesive polyurethane elastomer comprises the following raw materials in parts by weight: 80-100% of polyether polyol, 0-20% of non-o-benzene plasticizer, 0.1-0.5% of organic bismuth-zinc composite catalyst, 12-20% of isocyanate, 1-1.5% of additive and 0.1-0.5% of surface treating agent.

Specifically, the polyether polyol is a multicomponent polyol synthesized by polyether triol or polyether diol with the molecular weight of 3000-8000G/mol alone or in proportion.

Specifically, MDI is selected as a main material of the isocyanate, the isocyanate and polyether polyol generate a crosslinking reaction, the MDI has low steam pressure, is not easy to volatilize, has no pungent smell, has low toxicity to human bodies, and has high curing speed of an MDI system, short molding period of products, convenient popularization and utilization and strong practicability.

Specifically, the additives include, but are not limited to, antioxidants, anti-uv additives, white carbon black, color pastes, and the like.

Specifically, the weight ratio of the polyether polyol is 85%, the weight ratio of the non-o-benzene plasticizer is 1%, the weight ratio of the organic bismuth-zinc composite catalyst is 0.4%, the weight ratio of the isocyanate is 12%, the weight ratio of the additive is 1.2%, and the weight ratio of the surface treatment agent is 0.4%.

In the embodiment, the elasticity and the fluidity of the elastomer can be enhanced by arranging the non-o-benzene plasticizer, the construction is convenient, the organic bismuth-zinc composite catalyst has the characteristics of high activity, short curing time and easiness in operation, so that the processing time can be effectively shortened, the processing quality is improved, the processing efficiency is improved, the practicability is high, after all the components are mixed and cured, a layer of surface treating agent is coated on the surface of the component in a dip-coating or spraying mode, the surface treating agent and a reaction product have similar material and elastic range and are mutually adhered, and the viscosity of the surface of the polyurethane after the reaction can be removed.

In the above embodiments, a production process of a non-adhesive polyurethane elastomer specifically includes the following steps:

s1, preparing polyether polyol: selecting multi-component polyol synthesized by polyether triol or polyether diol with the molecular weight of 3000-8000G/mol or in proportion;

s2, mixing: sequentially injecting the non-o-benzene plasticizer, the organic bismuth-zinc combined catalyst, the isocyanate, the additive and the surface treating agent into polyether polyol in a set proportion and weight parameters, and fully stirring and mixing;

s3, reinforcing and forming: pouring the mixed S2 into a fixed mould, heating, curing and forming;

s4, curing: taking out the cured material from the mold, coating a layer of polyurethane film by adopting a spraying or dip-coating mode, and curing the material by adopting a self-curing or baking mode.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.