Artificial polishing-free cooker accessory and preparation method thereof

文档序号:540417 发布日期:2021-06-04 浏览:30次 中文

阅读说明:本技术 一种免人工抛光的炊具用配件及制备方法 (Artificial polishing-free cooker accessory and preparation method thereof ) 是由 李冬阳 于 2021-01-29 设计创作,主要内容包括:本发明公开了一种免人工抛光的炊具用配件及制备方法,包括:配件主体,配件主体为金属件,配件主体包括连接部和主体部,连接部与主体部相连,连接部适于与炊具相连,连接部的外周边缘朝向靠近炊具的方向弯折以形成第一翻边,第一翻边的端面不可视;主体部的至少部分区域形成为接触部,接触部适于与人手接触;护套,护套为非金属件,护套设于接触部处,护套与接触部卡扣相连以遮掩接触部的外周边缘。本发明通过优化炊具用的配件的结构,使得在不经过人工抛光下也可以得到满足成品标准的配件,在实现生产需要的同时,更加节能环保,规避了抛光工人的技术及身体健康对配件行业的制约,有利于实现标准化及自动化生产。(The invention discloses a manual polishing-free accessory for a cooker and a preparation method thereof, wherein the manual polishing-free accessory comprises the following steps: the accessory comprises an accessory main body, a first flange and a second flange, wherein the accessory main body is a metal piece and comprises a connecting part and a main body part, the connecting part is connected with the main body part, the connecting part is suitable for being connected with a cooker, the peripheral edge of the connecting part bends towards the direction close to the cooker to form the first flange, and the end face of the first flange is invisible; at least partial area of the main body part is formed into a contact part which is suitable for being contacted with a human hand; the sheath, the sheath is nonmetal spare, and contact site department is located to the sheath, and the sheath links to each other with the contact site buckle in order to hide the peripheral edge of contact site. According to the invention, by optimizing the structure of the accessory for the cooker, the accessory meeting the finished product standard can be obtained without manual polishing, so that the production requirement is realized, the energy is saved, the environment is protected, the restriction of the technology and the body health of polishing workers on the accessory industry is avoided, and the standardized and automatic production is favorably realized.)

1. An artificial polishing-free cookware accessory, comprising:

the accessory comprises an accessory main body, a first flange and a second flange, wherein the accessory main body is a metal piece and comprises a connecting part and a main body part, the connecting part is connected with the main body part, the connecting part is suitable for being connected with a cooker, the peripheral edge of the connecting part is bent towards the direction close to the cooker to form the first flange, and the end face of the first flange is invisible; at least a partial region of the body portion is formed as a contact portion adapted to be contacted by a human hand;

the sheath is a non-metal part and is arranged at the contact part, and the sheath is connected with the contact part in a buckling mode so as to cover the peripheral edge of the contact part.

2. The artificial polishing-free cookware accessory according to claim 1, wherein a snap-fit portion is provided on the contact portion, a slot portion is provided on the sheath, and the snap-fit portion is snapped into the slot portion.

3. The artificial polishing-free cookware accessory according to claim 2, wherein the number of the locking parts is plural, the plurality of locking parts are arranged at intervals, the number of the locking groove parts is plural, the plurality of locking groove parts are arranged at intervals, and the plurality of locking parts and the plurality of locking groove parts are correspondingly locked one by one.

4. The hand polish-free cookware accessory according to claim 1, wherein the peripheral edge of said contact portion is bent toward the center of said main body portion to form a second flange, the end surface of said second flange is not visible, and said sheath is adapted to conceal the end surface of said second flange.

5. The cookware accessory without artificial polishing as claimed in claim 1, wherein one part of said main body is formed as said contact portion, the other part is formed as a transition portion, said transition portion is connected with said connecting portion, the peripheral edge of said transition portion is bent toward the direction close to the center of said main body to form a third flange, the end face of said third flange is not visible.

6. The artificial polishing-free cookware accessory according to claim 5, wherein a portion of the main body portion adjacent to the third flange is a first surface in a thickness direction, and the third flange is further folded toward the first surface such that an end face of the third flange is opposite to the first surface.

7. The hand polish-free cookware accessory as claimed in claim 1, wherein said accessory body is configured at least as a handle or sub-ear or lid lift or pull.

8. The hand polish-free cookware accessory according to any one of claims 1 to 7, wherein the accessory body is a stainless steel piece.

9. The hand polish-free cookware accessory according to any one of claims 1 to 8, wherein said sheath is a plastic or silicone piece.

10. A method of manufacturing a hand-free finished cookware accessory as claimed in any one of claims 1 to 9, comprising the steps of:

s1, preparing materials: according to the processing requirements, purchasing an accessory blank meeting the surface brightness process requirement, and performing film coating protection on the accessory blank;

s2, blanking: sending the accessory blank into a high-precision die for processing and forming to obtain an accessory rough blank;

s3, bending and forming: bending the fitting rough blank to form a fitting body;

s4, assembling: the accessory body and the sheath are buckled and assembled to obtain a finished product;

s5, cleaning: cleaning and deoiling the finished product;

s6, quality inspection; performing quality inspection on the finished product processed in the step S5;

s7, packaging: and packaging the finished product qualified by quality inspection.

Technical Field

The invention relates to the technical field of processing of cooker accessories, in particular to an artificial polishing-free cooker accessory and a preparation method thereof.

Background

The metal accessories are widely applied to household daily necessities, wherein a stainless steel accessory polishing process is a core process and accounts for about 30% of the production cost, the existing polishing process is basically finished manually, on one hand, the investment of automatic equipment is high, the accessories are mostly small, the variety is various, the shapes are different, and the standardized production is difficult. On the other hand, the manual polishing equipment is low in investment and quick in effect, but polishing dust is large, noise is large, the working environment is poor, old workers or workers with long working years mostly suffer from chronic diseases, such as occupational diseases of tuberculosis and the like, under the conditions of the working strength and the working environment, the product quality controllability is poor, the efficiency is low, and meanwhile under the condition that the labor cost is higher and higher, the high labor cost production environment severely restricts the development of the industry. Therefore, the production process and flow of the stainless steel fittings must be optimized and innovated.

Disclosure of Invention

The present invention is directed to solving at least one of the problems of the prior art. To this end, it is an object of the present invention to provide a cookware accessory that is free of manual polishing.

Another object of the invention is to provide a method for manufacturing the above-mentioned fitting.

The technical scheme of the invention is as follows: an artificial polishing-free cookware accessory comprising: the accessory comprises an accessory main body, a first flange and a second flange, wherein the accessory main body is a metal piece and comprises a connecting part and a main body part, the connecting part is connected with the main body part, the connecting part is suitable for being connected with a cooker, the peripheral edge of the connecting part is bent towards the direction close to the cooker to form the first flange, and the end face of the first flange is invisible; at least a partial region of the body portion is formed as a contact portion adapted to be contacted by a human hand; the sheath is a non-metal part and is arranged at the contact part, and the sheath is connected with the contact part in a buckling mode so as to cover the peripheral edge of the contact part.

Furthermore, a clamping portion is arranged on the contact portion, a clamping groove portion is arranged on the sheath, and the clamping portion is clamped into the clamping groove portion.

Furthermore, the clamping parts are arranged at intervals, the clamping groove parts are arranged at intervals, and the clamping parts and the clamping groove parts are correspondingly clamped one by one.

Further, the peripheral edge of the contact part is bent towards the direction close to the center of the main body part to form a second flanging, the end face of the second flanging is invisible, and the sheath is suitable for covering the end face of the second flanging.

Further, one part of the main body part is formed into the contact part, the other part of the main body part is formed into a transition part, the transition part is connected with the connecting part, the peripheral edge of the transition part is bent towards the direction close to the center of the main body part to form a third flanging, and the end face of the third flanging is invisible.

Further, in the thickness direction, a portion of the main body portion near the third flap is a first surface, and the third flap is also folded toward the first surface so that an end surface of the third flap is opposite to the first surface.

Further, the fitting body is at least configured as a handle or an appendage or a lid lift or a pull handle.

Further, the fitting body is a stainless steel member.

Further, the sheath is a plastic piece or a silica gel piece.

The preparation method is characterized by being used for preparing the artificial polishing-free cookware accessory, and comprises the following steps:

s1, preparing materials: according to the processing requirements, purchasing an accessory blank meeting the surface brightness process requirement, and performing film coating protection on the accessory blank;

s2, blanking: sending the accessory blank into a high-precision die for processing and forming to obtain an accessory rough blank;

s3, bending and forming: bending the fitting rough blank to form a fitting body;

s4, assembling: the accessory body and the sheath are buckled and assembled to obtain a finished product;

s5, cleaning: cleaning and deoiling the finished product;

s6, quality inspection; performing quality inspection on the finished product processed in the step S5;

s7, packaging: and packaging the finished product qualified by quality inspection.

Compared with the prior art, the invention has the following beneficial effects:

according to the invention, through optimizing the structure of the accessory for the cooker, the accessory meeting the finished product standard can be obtained without manual polishing, the production requirement is realized, the energy is saved, the environment is protected, the restriction of the technology and the health of polishing workers on the accessory industry is avoided, and the polishing workers can be separated from a messy working environment.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts:

FIG. 1 is a front view of the fitment of the invention as a handle;

FIG. 2 is a perspective view of the fitment of the invention as a handle;

FIG. 3 is a perspective view of the accessory of the present invention as an appendage;

FIG. 4 is a perspective view of the accessory of the present invention as an appendage;

FIG. 5 is an exploded view of the accessory of the present invention as an appendage;

FIG. 6 is a perspective view of the fitting body with the fitting of the present invention being a sub-ear;

FIG. 7 is a flow chart of the preparation of the fitment of the invention.

Reference numerals:

1. a fitting body; 2. a connecting portion; 3. a main body portion; 4. a first flanging; 5. a contact portion; 6. a sheath; 7. a fastening part; 8. a slot clamping part; 9. second flanging; 10. a transition section; 11. and a third flanging.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "vertical", "circumferential", "radial", "axial", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the description of the present invention, "the first feature" and "the second feature" may include one or more of the features. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

An artificial polishing-free cookware accessory according to an embodiment of the present invention will be described below with reference to fig. 1 to 6 of the accompanying drawings, the accessory including: a fitting body 1 and a sheath 6. It should be noted that the cooker refers to a cooking utensil and a vessel, such as a pot, and the like, and since a common cooker in life is a pot, in the description of the present disclosure, a cooker is taken as an example for description.

As shown in fig. 3 and 4, the fitting body 1 is a metal piece, the fitting body 1 includes a connecting portion 2 and a main body portion 3, the connecting portion 2 is connected to the main body portion 3, the connecting portion 2 is suitable for being connected to a cooker, the peripheral edge of the connecting portion 2 is bent toward the direction close to the cooker to form a first flange 4, the end surface of the first flange 4 is invisible, which is invisible because the end surface of the first flange 4 faces the cooker after the connecting portion 2 is mounted on the cooker, even abuts against the cooker, therefore, when the fitting body 1 is processed, burrs on the peripheral edge of the connecting portion 2 are invisible, so that the peripheral edge of the connecting portion 2 does not need to be polished manually, and the first flange 4 is provided to enhance the structural strength of the connecting portion 2, so that the connecting portion 2 is not easy to deform.

Note that, in the description herein, the end face of a certain burring on the fitting body 1 refers to a corresponding partial surface of the outer peripheral wall of the fitting body 1 before bending.

It should be noted that in the description herein, a surface is "invisible" does not mean that the surface is completely invisible to the user, but rather that the surface is invisible or substantially invisible in the normal daily use of the cookware when the accessory is assembled thereto.

As shown in fig. 3, at least a partial area of the main body 3 is formed as a contact portion 5, and the contact portion 5 is adapted to contact with a human hand, that is, the contact portion 5 refers to a portion of the main body 3 that is easily contacted with the human hand of the user during the daily use of the user, wherein the contact portion 5 may be a partial area of the main body 3 or the whole area of the main body 3, which is related to the specific structure of the accessory main body 1 and is not limited herein.

As shown in fig. 4 and 5, the sheath 6 is a non-metal part, the sheath 6 is disposed at the contact portion 5, the sheath 6 is connected with the contact portion 5 in a buckling manner so as to cover the peripheral edge of the contact portion 5, and the peripheral edge of the contact portion 5 does not need to be polished manually because the sheath 6 can cover the peripheral edge of the contact portion 5, and the sheath 6 is connected with the fitting body 1 in a buckling manner, so that the production process of fixing the sheath 6 by using welding screws in the prior art is abandoned, further, yellowing of the welding portion can be avoided, the appearance effect of a final finished product is not affected, and the welding portion does not need to be polished.

According to the invention, through optimizing the structure of the accessory for the cooker, the accessory meeting the finished product standard can be obtained without manual polishing, the production requirement is realized, the energy is saved, the environment is protected, the restriction of the technology and the health of polishing workers on the accessory industry is avoided, and the polishing workers can be separated from a messy working environment.

In this embodiment, as shown in fig. 5 and 6, the latching portion 7 is disposed on the contact portion 5, the latching portion 8 is disposed on the sheath 6, and the latching portion 7 is latched in the latching portion 8, so that the structure is simple and easy to implement.

Further, buckle portion 7 is a plurality of, and a plurality of buckle portion 7 intervals are arranged, and draw-in groove portion 8 is a plurality of, and a plurality of draw-in groove portion 8 intervals are arranged, and a plurality of buckle portion 7 and a plurality of draw-in groove portion 8 one-to-one block, can improve the assembly reliability of sheath 6 and accessory main part 1 from this.

In this embodiment, the fitting body 1 is a stainless steel member. It is understood that the fitting body 1 may be made of other materials, such as iron, and the like, without limitation. When using iron, without polishing, electroplating, electrophoresis, spraying plastics, nitriding, suffocating, etc. to realize the production of fittings without artificial polishing

In this embodiment, the sheath 6 is a plastic or silicone member. It is understood that the sheath 6 may be made of other materials, such as rubber, etc., without limitation.

In the present embodiment, the fitting body 1 is at least configured as a handle or a sub-ear or a cover or a handle, and those skilled in the art can know which structure the fitting body 1 is specifically configured to, and can be selected according to actual conditions, and is not limited to the ones listed here, and it can be understood that when the fitting body 1 is in different structural forms, the connecting portion 2 and the body portion 3 can also have different structural forms. For example, in the example shown in fig. 3-6, the fitting body 1 is an appendage; in the example shown in fig. 1 and 2, the accessory body 1 is a handle.

In some embodiments, as shown in fig. 4 and 6, the peripheral edge of the contact portion 5 is bent toward a direction close to the center of the main body portion 3 to form a second flange 9, the sheath 6 is adapted to hide the end surface of the second flange 9, thereby making the end surface of the second flange 9 invisible, and the second flange 9 is provided to reinforce the structural strength of the contact portion 5.

In some embodiments, as shown in fig. 1 and 2, the accessory main body 1 is a handle, one part of the main body 3 is formed as a contact portion 5, the other part is formed as a transition portion 10, the transition portion 10 is connected with the connecting portion 2, the peripheral edge of the transition portion 10 is bent towards the direction close to the center of the main body 3 to form a third flanging 11, the end face of the third flanging 11 is invisible, so that burrs on the peripheral edge of the transition portion 10 are invisible, manual polishing of the peripheral edge of the transition portion 10 is not needed, and the provided third flanging 11 can also enhance the structural strength of the transition portion 10, so that the transition portion 10 is not easy to deform.

Further, a portion of the main body portion 3 near the third cuff 11 in the thickness direction is a first surface (e.g., a lower surface as shown in the drawing), and the third cuff 11 is also folded toward the first surface so that an end surface of the third cuff 11 is opposed to the first surface, whereby the end surface of the third cuff 11 can be further made invisible.

A method for manufacturing a cookware accessory without artificial polishing according to an embodiment of the present invention will be described with reference to fig. 7. In the production process, the polishing aims to remove flaws on the surface of the metal fitting, so that the texture of the product is expressed, and the product is more attractive and elegant.

Polishing is mainly aimed at the following aspects: 1. defects in the material itself, such as: scratches, wire drawing, bruising, etc.; 2. defects caused during production and transportation, such as: burrs and flashes caused by blanking, wire drawing and wrinkling caused by forming, and gouges caused by poor protection in the circulation process; 3. the surface process can not meet the quality requirement, such as: the surface is not smooth enough, and the process requirement is mirror polishing or sanding; 4. oxidation of the metal surface by welding, etc.

In addition, because most of formed metal accessories are small parts, such as handles, auxiliary lugs, cover handles, handles and the like, the variety is various, the shapes are different, and the standardized production is difficult, the automatic polishing is carried out by using automatic equipment, the production cost can be greatly improved, so that in the actual processing, the polishing process is basically finished manually, the dust generated by polishing can harm the health of workers, meanwhile, the efficiency of manual polishing is low, the polishing quality is difficult to control, and a plurality of factors seriously restrict the development of the industry.

In view of the above, the inventor creatively optimizes and innovates the existing production process and flow by analyzing the polishing purpose, the quality requirement of the finished product and each link of the production flow and combining the manufacturing and processing experience of many years, and provides a novel preparation method without manual polishing, which comprises the following steps:

s1, preparing materials: according to the processing requirements, purchasing an accessory blank meeting the surface brightness process requirement, and performing film coating protection on the accessory blank.

S2, blanking: and (4) feeding the accessory blank into a high-precision die for processing and forming to obtain an accessory rough blank.

S3, bending and forming: and bending the fitting rough blank to form a fitting body.

S4, assembling: the accessory body and the sheath 6 are buckled to obtain a finished product;

s5, cleaning: cleaning and deoiling the finished product;

s6, quality inspection; performing quality inspection on the finished product processed in the step S5;

s7, packaging: and packaging the finished product qualified by quality inspection.

The method mainly starts from three aspects of material preparation, blanking and bending forming to realize the manual polishing-free method:

in step S1, the polishing process is optionally performed before preparation, that is, the polished plate is purchased according to the requirement of the finished product process. Specifically, when the material is prepared according to the size, specification and thickness of the plate required by the accessory, the polishing process is preposed in the material preparation link, and a processing factory for professional mechanical polishing performs plane machine polishing on the surface of the plate through automatic equipment according to the requirement of the surface process of the finished product, so that the defects of the material book are removed, and the process requirement of the finished product is met, such as: mirror polishing or sanding. The high-quality polishing is carried out at the plate stage because the automatic polishing is easy to realize at the plate stage, the polishing efficiency is high, the polishing quality is easy to control, and the cost is low.

In addition, the polished plate needs to be protected by coating to reduce the defects such as bruising and scratching during production, transportation and circulation.

In step S2, a high-precision mold is selected and used during blanking, and the thickness of the material is reduced while the strength of the product is ensured by industrial design, so as to manage and control burrs and fins generated during blanking, and reduce or weaken the influence of the burrs and fins on the quality.

In step S3, the rough blank of the fitting is bent, so that the strength of the product can be improved, and burrs generated in the blanking process can be covered or hidden after bending, for example: the burr of handle seat is rolled over to the product direction, forms invisible face, and the burr part of connecting portion 2 is folded after bending earlier, hides in the below of handle, can not see at ordinary times, also can not influence and hold the sense, and the burr part of handle body is wrapped up by sheath 6 when the assembly, forms invisible face, because these surfaces are invisible, consequently need not polish.

In conclusion, the method has the advantages that the polishing process is preposed, the materials are protected by coating, the precision of the die is improved, the thickness of the product is reduced, the structure of the product is optimized, the assembling mode of the accessory main body and the sheath is changed, and the like, so that the manual-free polishing in the preparation process can be realized, the restriction of the technology and the health of polishing workers on the accessory industry is avoided, the polishing workers can be separated from the dirty and messy working environment, and the automatic production is facilitated.

While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

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