Automatic winding spot welding machine

文档序号:558929 发布日期:2021-05-18 浏览:13次 中文

阅读说明:本技术 自动绕线点焊机 (Automatic winding spot welding machine ) 是由 曹华成 于 2021-02-05 设计创作,主要内容包括:本发明涉及点焊机技术领域,且公开了自动绕线点焊机,包括箱体,所述箱体上表面固定连接有工作台,所述工作台上表面设置有自动上料机构、自动绕线机构、剪线机构、整线机构、切线机构和点焊机构,所述自动上料机构包括第一安装板、震动器、震动圆盘、直震条、立板、第一伺服电机、真空泵、吸盘和收集箱,第一安装板与工作台上表面通过螺栓固定,震动器与第一安装板固定连接,震动圆盘与震动器一侧固定连接,直震条的一端与震动圆盘固定连接。本发明比手工放料速度更快更精准,在提升上料效率的同时,还能够提高后期绕线的效率,解决了手工排线不平整紧凑的问题,也解决了人工绕线效率不高的问题,能够在很大程度上提高了绕线的效率。(The invention relates to the technical field of spot welding machines, and discloses an automatic winding spot welding machine which comprises a box body, wherein the upper surface of the box body is fixedly connected with a workbench, the upper surface of the workbench is provided with an automatic feeding mechanism, an automatic winding mechanism, a wire shearing mechanism, a wire arrangement mechanism, a wire cutting mechanism and a spot welding mechanism, the automatic feeding mechanism comprises a first mounting plate, a vibrator, a vibrating disc, a straight vibrating strip, a vertical plate, a first servo motor, a vacuum pump, a sucker and a collecting box, the first mounting plate is fixed with the upper surface of the workbench through a bolt, the vibrator is fixedly connected with the first mounting plate, the vibrating disc is fixedly connected with one side of the vibrator, and one end of the straight vibrating strip is fixedly connected with the vibrating disc. Compared with manual discharging, the automatic winding device is higher in speed and more accurate in discharging, the feeding efficiency is improved, meanwhile, the later-stage winding efficiency can be improved, the problem that manual winding is uneven and compact is solved, the problem that manual winding efficiency is not high is also solved, and the winding efficiency can be improved to a great extent.)

1. An automatic winding spot welding machine comprises a box body (1), wherein the upper surface of the box body (1) is fixedly connected with a workbench (2), and the automatic winding spot welding machine is characterized in that the upper surface of the workbench (2) is provided with an automatic feeding mechanism (3), an automatic winding mechanism (4), a trimming mechanism (7), a trimming mechanism (8), a trimming mechanism (9) and a spot welding mechanism (10), the automatic feeding mechanism (3) comprises a first mounting plate (301), a vibrator (302), a vibrating disc (303), a straight vibrating strip (304), a vertical plate (305), a first servo motor (306), a vacuum pump (307), a sucker (308) and a collecting box (309), the first mounting plate (301) is fixed with the upper surface of the workbench (2) through bolts, the vibrator (302) is fixedly connected with the first mounting plate (301), and the vibrating disc (303) is fixedly connected with one side of the vibrator (302), one end of a vertical vibration bar (304) is fixedly connected with a vibration disc (303), a vertical plate (305) is fixedly connected with the upper surface of a workbench (2), one side of the vertical plate (305) is fixedly connected with a first servo motor (306), an output shaft of the first servo motor (306) is fixedly connected with an air cylinder, an output end of the air cylinder is fixedly connected with one side of a vacuum pump (307), an output end of the vacuum pump (307) is fixedly connected with a suction cup (308), the bottom of a collecting box (309) is fixedly connected with the workbench (2), an automatic winding mechanism (4) comprises a first cylinder shaft (401), a first sliding block (403), a shell (404), a connecting plate (405), a guide wheel (406), a penetrating wheel (407), a second servo motor (408), a rotating wheel (409) and a conduit (410), the first cylinder shaft (401) is fixedly connected with the upper surface of the workbench (2), and the first sliding block (403) is movably connected with the first cylinder shaft (401), the outer shell (404) is movably connected with the upper surface of the first sliding block (403), one side of the outer shell (404) is fixedly connected with the connecting plate (405), one side of the guide wheel (406) is rotatably connected with the connecting plate (405), the inserting wheel (407) is fixedly connected with one side of the outer shell (404), one side of the outer shell (404) is fixedly connected with the second servo motor (408), one end of the rotating wheel (409) is fixedly connected with the outer shell (404), one ends of an output shaft of the second servo motor (408) and one end of the rotating wheel (409) are sleeved with the same transmission belt, one end of the rotating wheel (409) is fixedly connected with the wire guide pipe (410), the wire cutting mechanism (9) comprises a supporting plate (901), a mounting frame (902), a guide shaft (903), a pushing cylinder (904), an upper cutter (905), a lower cutter (906), a material discharging pipe (907) and a waste material box (908), the bottom of the supporting plate (901), mounting bracket (902) one side and backup pad (901) fixed connection, guiding axle (903) one end and mounting bracket (902) fixed connection, go up cutter (905) and guiding axle (903) swing joint, promote cylinder (904) output and last cutter (905) fixed connection, lower cutter (906) and row material pipe (907) all with mounting bracket (902) fixed connection, dump bin (908) set up inside box (1), and dump bin (908) are located and arrange material pipe (907) under.

2. The automatic wire-winding spot welding machine according to claim 1, wherein the wire-cutting mechanism (7) comprises a first support (701), a sliding rail (702), a sliding seat (703), a first air pump push rod (704) and pneumatic scissors (705), the bottom of the first support (701) is fixedly connected with the workbench (2), the sliding rail (702) is fixedly connected with the first support (701), the bottom of the sliding seat (703) is fixedly connected with the sliding rail (702), the bottom of the first air pump push rod (704) is fixedly connected with the sliding rail (702), an output shaft of the first air pump push rod (704) is fixedly connected with the sliding seat (703), and the bottom of the pneumatic scissors (705) is fixedly connected with the sliding seat (703).

3. The automatic wire winding spot welding machine according to claim 1, characterized in that the wire straightening mechanism (8) comprises a second mounting plate (801), a second cylinder shaft (802), a second sliding block (804), a leveling frame (805), a pneumatic clamp (806), a first electric push rod (807), a rotating shaft (808), a positioning shaft (809), a third bracket (810) and a straightening head (811), wherein the bottom of the second mounting plate (801) is fixedly connected with the workbench (2), the bottom of the second cylinder shaft (802) is fixedly connected with the second mounting plate (801), the second sliding block (804) is movably connected with the second cylinder shaft (802), the bottom of the leveling frame (805) is fixedly connected with the second sliding block (804), one end of the pneumatic clamp (806) is fixedly connected with one side of the leveling frame (805), the bottom of the first electric push rod (807) is fixedly connected with the second sliding block (804), and the rotating shaft (808) is rotatably connected with the leveling frame (805), the bottom of the rotating shaft (808) is fixedly connected with an output shaft of the first electric push rod (807), the positioning shaft (809) is fixedly connected with the rotating shaft (808), the third support (810) is fixedly connected with the upper surface of the workbench (2), one side of the third support (810) is fixedly connected with an upper pressure cylinder, and an output shaft of the upper pressure cylinder is fixedly connected with the whole pressure head (811).

4. The automatic wire-wound spot welding machine according to claim 1, wherein the spot welding mechanism (10) comprises a fourth support (1001), a third cylinder shaft (1002), a third slider (1004), a transformer (1005), a voltage regulator (1006) and a spot welding head (1007), the fourth support (1001) is fixedly connected with the upper surface of the workbench (2), the third cylinder shaft (1002) is fixedly connected with the fourth support (1001), the third slider (1004) is movably connected with the third cylinder shaft (1002), the transformer (1005) is fixedly connected with the third slider (1004), the voltage regulator (1006) is fixedly connected with the third slider (1004), one side of the voltage regulator (1006) is fixedly connected with a third mounting plate, and the third mounting plate is fixedly connected with the spot welding head (1007).

5. The automatic wire-wound spot welding machine according to claim 1, characterized in that a third servo motor (14) is fixedly connected to the bottom of the workbench (2), an intermittent divider (17) is fixedly connected to the upper surface of the workbench (2), belt wheels (16) are fixedly connected to one side of the intermittent divider (17) and output shafts of the third servo motor (14), the same belt (15) is sleeved on the outer surfaces of the two belt wheels (16), and a rotating seat (18) is fixedly connected to the output shaft of the intermittent divider (17).

6. The automatic wire-winding spot welding machine according to claim 5, wherein a mounting block (19) is fixedly connected to one side of the rotating seat (18), a second air pump push rod (20) is fixedly connected to one side of the mounting block (19), an output shaft of the second air pump push rod (20) is fixedly connected with the chuck (21), a plurality of positioning columns (22) are arranged on one side of the mounting block (19), and the positioning columns (22) are all located under the chuck (21).

7. The automatic wire-winding spot welding machine according to claim 1, characterized in that the upper surface of one side of the workbench (2) is rotatably connected with a winding roller (5), a wire-winding tension bracket (6) is fixedly connected with one side of the workbench (2), and the wire-winding tension bracket (6) is positioned at one side of the winding roller (5).

8. The automatic wire-wound spot welding machine according to claim 1, characterized in that two spot welding controllers (11) are arranged on one side of the box body (1), and the spot welding controllers (11) are electrically connected with the transformer (1005), the voltage regulator (1006) and the spot welding head (1007).

9. The automatic wire-wound spot welding machine according to claim 1, characterized in that an operation panel (23) is fixedly connected to the upper surface of the worktable (2), a touch screen is arranged on one side of the operation panel (23), and an access door (24) is arranged on one side of the box body (1).

10. An automatic wire-wound spot welding machine according to claim 1, characterized in that the upper surface of the working table (2) is fixedly connected with a mounting column and a finished product box (13), a discharge pipe (12) is fixedly connected with one side of the mounting column, and the discharge pipe (12) is positioned under the finished product box (13).

Technical Field

The invention relates to the technical field of spot welding machines, in particular to an automatic winding spot welding machine.

Background

Along with the improvement of the living standard of people, the demand of electric products is increased sharply, the production of coils in the electric products is increased, a coil winding machine is a machine for winding a linear object on a specific magnetic core, most of the electric products need to be wound into an inductance coil by an enameled copper wire, so the coil winding machine is needed, the current winding and spot welding are completed manually, specifically, a worker operates on a station and a station, the product is taken for multiple times, the multiple operations are performed, and multiple machines are required to be combined for cooperation.

At present, most of the existing automatic wire winding spot welding machines have the following defects: need manually put the magnetic core and carry out the wire winding on coiling machine pivot chuck, the wire winding is inefficient, influences the spot welding effect, and to sum up, current automatic wire winding spot welder mostly still can not agree with the actual need well.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an automatic winding spot welding machine, which mainly solves the problems that a magnetic core needs to be manually placed on a rotating shaft chuck of a winding machine for winding, the efficiency is low, the spot welding quality is poor, and the spot welding effect is influenced.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme:

an automatic wire winding and spot welding machine comprises a box body, wherein a workbench is fixedly connected to the upper surface of the box body, an automatic feeding mechanism, an automatic wire winding mechanism, a wire shearing mechanism, a wire trimming mechanism, a wire cutting mechanism and a spot welding mechanism are arranged on the upper surface of the workbench, the automatic feeding mechanism comprises a first mounting plate, a vibrator, a vibrating disc, a straight vibrating strip, a vertical plate, a first servo motor, a vacuum pump, a sucker and a collecting box, the first mounting plate is fixed to the upper surface of the workbench through bolts, the vibrator is fixedly connected with the first mounting plate, the vibrating disc is fixedly connected with one side of the vibrator, one end of the straight vibrating strip is fixedly connected with the vibrating disc, the vertical plate is fixedly connected with the upper surface of the workbench, one side of the vertical plate is fixedly connected with the first servo motor, an output shaft of the first servo motor is fixedly connected with a cylinder, an output end of the cylinder, the bottom of the collecting box is fixedly connected with the workbench, the automatic winding mechanism comprises a first cylinder shaft, a first sliding block, a shell, a connecting plate, a guide wheel, an inserting wheel, a second servo motor, a rotating wheel and a conduit, the first cylinder shaft is fixedly connected with the upper surface of the workbench, the first sliding block is movably connected with the first cylinder shaft, the shell is movably connected with the upper surface of the first sliding block, one side of the shell is fixedly connected with the connecting plate, one side of the guide wheel is rotatably connected with the connecting plate, the inserting wheel is fixedly connected with one side of the shell, one side of the shell is fixedly connected with the second servo motor, one end of the rotating wheel is fixedly connected with the shell, the output shaft of the second servo motor and one end of the rotating wheel are both sleeved with the same transmission belt, one end of the rotating wheel is fixedly connected with the conduit, the wire cutting mechanism comprises a supporting plate, a mounting frame, a guide shaft, a, fixed surface is connected in backup pad bottom and the workstation, mounting bracket one side and backup pad fixed connection, guiding axle one end and mounting bracket fixed connection, goes up cutter and guiding axle swing joint, promotes cylinder output and last cutter fixed connection, and lower cutter and row material pipe all with mounting bracket fixed connection, the dump bin setting is inside the box, and the dump bin is located and arranges the material under the pipe.

Furthermore, the thread trimming mechanism comprises a first support, a sliding rail, a sliding seat, a first air pump push rod and pneumatic scissors, the bottom of the first support is fixedly connected with the workbench, the sliding rail is fixedly connected with the first support, the bottom of the sliding seat is fixedly connected with the sliding rail, the bottom of the first air pump push rod is fixedly connected with the sliding rail, an output shaft of the first air pump push rod is fixedly connected with the sliding seat, and the bottom of the pneumatic scissors is fixedly connected with the sliding seat.

On the basis of the scheme, the wire arrangement mechanism comprises a second mounting plate, a second cylinder shaft, a second sliding block, a leveling frame and a pneumatic clamp, first electric putter, the axis of rotation, the location axle, third support and pressure adjusting head, second mounting panel bottom and workstation fixed connection, second cylinder axle bottom and second mounting panel fixed connection, second slider and second electric cylinder axle swing joint, leveling frame bottom and second slider fixed connection, pneumatic clip one end and leveling frame one side fixed connection, first electric putter bottom and second slider fixed connection, the axis of rotation rotates with the leveling frame to be connected, axis of rotation bottom and first electric putter output shaft fixed connection, location axle and axis of rotation fixed connection, fixed surface is connected on third support and the workstation, third support one side fixed connection has last air cylinder, last air cylinder output shaft and pressure adjusting head fixed connection.

As a further scheme of the present invention, the spot welding mechanism includes a fourth bracket, a third cylinder shaft, a third slider, a transformer, a voltage regulator, and a spot welding head, the fourth bracket is fixedly connected to the upper surface of the worktable, the third cylinder shaft is fixedly connected to the fourth bracket, the third slider is movably connected to the third cylinder shaft, the transformer is fixedly connected to the third slider, the voltage regulator is fixedly connected to the third slider, a third mounting plate is fixedly connected to one side of the voltage regulator, and the third mounting plate is fixedly connected to the spot welding head.

Furthermore, the bottom of the workbench is fixedly connected with a third servo motor, the upper surface of the workbench is fixedly connected with an intermittent divider, belt pulleys are fixedly connected to one side of the intermittent divider and an output shaft of the third servo motor, the outer surfaces of the two belt pulleys are sleeved with the same belt, and the output shaft of the intermittent divider is fixedly connected with a rotating seat.

On the basis of the scheme, one side of the rotating seat is fixedly connected with an installation block, one side of the installation block is fixedly connected with a second air pump push rod, an output shaft of the second air pump push rod is fixedly connected with the chuck, one side of the installation block is provided with a plurality of positioning columns, and the positioning columns are all located under the chuck.

As a further scheme of the invention, the upper surface of one side of the workbench is rotatably connected with a winding roller, one side of the workbench is fixedly connected with a winding tension frame, and the winding tension frame is positioned at one side of the winding roller.

Further, box one side is provided with two spot welding controllers, and spot welding controller and transformer, voltage regulator and some bonding tool all pass through electric connection.

On the basis of the scheme, the upper surface of the workbench is fixedly connected with an operation panel, a touch screen is arranged on one side of the operation panel, and an access door is arranged on one side of the box body.

As a further scheme of the invention, the upper surface of the workbench is fixedly connected with an installation column and a finished product box, one side of the installation column is fixedly connected with a discharge pipe, and the discharge pipe is positioned under the finished product box.

(III) advantageous effects

Compared with the prior art, the invention provides an automatic winding spot welding machine, which has the following beneficial effects:

1. this automatic wire winding spot welder, through automatic feeding mechanism's setting, can drive the vibrations disc through the electromagnetic shaker and shake, send into the magnetic core through vibrations and directly shake the track, rethread servo motor absorbs the magnetic core and puts into treating wire-wound chuck the inside, and is faster more accurate than manual blowing speed, has abandoned traditional manual material loading mode, has certain creativity, when promoting material loading efficiency, can also improve later stage wire-wound efficiency.

2. This automatic wire winding spot welder through the setting of automatic wire winding mechanism, can use through second servo motor and running wheel cooperation, drives the copper line and winds to can realize carrying out accurate wire winding, carry out the winding displacement control with the cylinder shaft simultaneously, solve the problem that manual winding displacement unevenness is compact, also solve the problem that artifical winding displacement efficiency is not high, can improve wire-wound efficiency at to a great extent.

3. This automatic wire winding spot welder through the setting of thread cutting mechanism, can adopt upper and lower cutter complex mode cutting line, goes up the cutter and processes into special V type groove, can lead the line head in tangent line and just fix a position, makes the line head of cutting out laminate more and level, also can collect the line head of having cut, reduces the waste of resource, the quality of improvement cutting that also can be better facilitates for the spot welding in later stage, improves the quality of spot welding.

4. This automatic wire winding spot welder through spot welding mechanism's setting, can heat the spot-welding piece in the time of section, and the temperature of production is in the same place end of a thread and cladding material firmly bonding, can also accomplish accurate spot welding through the setting of third cylinder axle, and this spot welding mechanism simple structure, it is fast, spot welding is effectual, greatly reduced equipment cost, the nature of can controlling is strong, has improved the quality of spot welding greatly.

Drawings

Fig. 1 is a schematic perspective view of an automatic wire-wound spot welding machine according to the present invention;

FIG. 2 is a schematic view of the internal structure of the automatic wire-wound spot welding machine according to the present invention;

FIG. 3 is an enlarged schematic view of the spot welder with automatic wire winding at A point;

FIG. 4 is a schematic perspective view of an automatic feeding mechanism of the automatic wire-wound spot welding machine according to the present invention;

FIG. 5 is a schematic perspective view of an automatic winding mechanism of the automatic winding spot welder according to the present invention;

fig. 6 is a schematic perspective view of a wire cutting mechanism of the automatic wire-winding spot welding machine according to the present invention;

FIG. 7 is a schematic perspective view of a wire-trimming mechanism of the automatic wire-winding spot welder according to the present invention;

FIG. 8 is a schematic perspective view of a wire cutting mechanism of the automatic wire-wound spot welding machine according to the present invention;

fig. 9 is a schematic structural view of a spot welding mechanism of the automatic wire-wound spot welding machine according to the present invention.

In the figure: 1. a box body; 2. a work table; 3. an automatic feeding mechanism; 301. a first mounting plate; 302. a vibrator; 303. vibrating the disc; 304. directly vibrating the strips; 305. a vertical plate; 306. a first servo motor; 307. a vacuum pump; 308. a suction cup; 309. a collection box; 4. an automatic winding mechanism; 401. a first cylinder shaft; 403. a first slider; 404. a housing; 405. a connecting plate; 406. a guide wheel; 407. inserting wheels; 408. a second servo motor; 409. a rotating wheel; 410. a conduit; 5. a wind-up roll; 6. a winding tension bracket; 7. a thread trimming mechanism; 701. a first bracket; 702. a slide rail; 703. a sliding seat; 704. a first air pump push rod; 705. pneumatic scissors; 8. a wire arrangement mechanism; 801. a second mounting plate; 802. a second cylinder shaft; 804. a second slider; 805. leveling frames; 806. a pneumatic clamp; 807. a first electric push rod; 808. a rotating shaft; 809. positioning the shaft; 810. a third support; 811. a pressure regulating head; 9. a wire cutting mechanism; 901. a support plate; 902. a mounting frame; 903. a guide shaft; 904. a push cylinder; 905. an upper cutter; 906. a lower cutter; 907. a discharge pipe; 908. a waste bin; 10. a spot welding mechanism; 1001. a fourth bracket; 1002. a third cylinder shaft; 1004. a third slider; 1005. a transformer; 1006. a voltage regulator; 1007. a spot welding head; 11. a spot welding controller; 12. a discharge pipe; 13. a finished product box; 14. a third servo motor; 15. a belt; 16. a pulley; 17. an intermittent divider; 18. a rotating seat; 19. mounting blocks; 20. a second air pump push rod; 21. a chuck; 22. a positioning column; 23. an operation panel; 24. an access door.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-9, the automatic winding spot welding machine comprises a box body 1, a workbench 2 is fixed on the upper surface of the box body 1 through bolts, an automatic feeding mechanism 3, an automatic winding mechanism 4, a thread trimming mechanism 7, a thread trimming mechanism 8, a thread cutting mechanism 9 and a spot welding mechanism 10 are arranged on the upper surface of the workbench 2, the automatic feeding mechanism 3 comprises a first mounting plate 301, a vibrator 302, a vibrating disc 303, a straight vibrating strip 304, a vertical plate 305, a first servo motor 306, a vacuum pump 307, a suction disc 308 and a collecting box 309, the vibrating disc 303 is driven by the vibrator 302 to vibrate, a magnetic core is sent into the straight vibrating strip 304 through vibration, the discharging speed is faster and more accurate than that of manual discharging, the efficiency of later-stage winding can be improved while the feeding efficiency is improved, the first mounting plate 301 is fixed with the upper surface of the workbench 2 through bolts, the vibrator 302 is fixedly connected with the first mounting plate 301 through bolts, the vibration disc 303 is fixedly connected with one side of the vibrator 302 through a bolt, one end of a straight vibration bar 304 is fixedly connected with the vibration disc 303 through a bolt, a vertical plate 305 is fixedly connected with the upper surface of the workbench 2 through a bolt, one side of the vertical plate 305 is fixedly connected with a first servo motor 306 through a bolt, an output shaft of the first servo motor 306 is fixedly connected with one side of a vacuum pump 307 through a bolt, an output end of the vacuum pump 307 is fixedly connected with a suction cup 308 through a bolt, the bottom of a collection box 309 is fixedly connected with the workbench 2 through a bolt, the automatic winding mechanism 4 comprises a first cylinder shaft 401, a first sliding block 403, a shell 404, a connecting plate 405, a guide wheel 406, a penetrating wheel 407, a second servo motor 408, a rotating wheel 409 and a conduit 410, the first cylinder shaft 401 is fixedly connected with the upper surface of the workbench 2 through a bolt, the first sliding block 403 is slidably connected with the first cylinder shaft 401, the first cylinder, the problem of manual winding displacement unevenness compactness is solved, shell 404 and the upper surface sliding connection of first slider 403, shell 404 one side and connecting plate 405 pass through bolt fixed connection, guide pulley 406 one side and connecting plate 405 rotate to be connected, alternate wheel 407 and shell 404 one side pass through bolt fixed connection, shell 404 one side and second servo motor 408 pass through bolt fixed connection, it passes through bolt fixed connection to rotate wheel 409 one end and shell 404, same drive belt has all been cup jointed with second servo motor 408 output shaft and rotates wheel 409 one end, second servo motor 408 and rotation wheel 409 cooperation are used, drive the copper line and carry out the wire winding, thereby can realize carrying out accurate wire winding, the problem that artifical winding efficiency is not high is solved, can improve wire winding efficiency to a great extent, it passes through bolt fixed connection to rotate wheel 409 one end and wire guide 410, thread cutting mechanism 9 includes backup pad 901, The device comprises a mounting frame 902, a guide shaft 903, a pushing cylinder 904, an upper cutter 905, a lower cutter 906, a discharge pipe 907 and a waste bin 908, wherein the bottom of the support plate 901 is fixedly connected with the upper surface of a workbench 2 through bolts, one side of the mounting frame 902 is fixedly connected with the support plate 901 through bolts, one end of the guide shaft 903 is fixedly connected with the mounting frame 902 through bolts, the upper cutter 905 is slidably connected with the guide shaft 903, the output end of the pushing cylinder 904 is fixedly connected with the upper cutter 905 through bolts, the upper cutter 905 is processed into a special V-shaped groove, the wire end can be guided and positioned during cutting, so that the cut wire end is more flat, the lower cutter 906 and the discharge pipe 907 are fixedly connected with the mounting frame 902 through bolts, the waste bin 908 is arranged in a box body 1, the waste bin 908 is positioned under the discharge pipe 907, and the waste bin 908 can be used in cooperation with each other to collect the cut wire end, the waste of resources is reduced.

Wherein, the thread trimming mechanism 7 comprises a first bracket 701, a sliding rail 702, a sliding seat 703, a first air pump push rod 704 and a pneumatic scissors 705, the bottom of the first bracket 701 is fixedly connected with the workbench 2 through bolts, the sliding rail 702 is fixedly connected with the first bracket 701 through bolts, the bottom of the sliding seat 703 is fixedly connected with the sliding rail 702 through bolts, the bottom of the first air pump push rod 704 is fixedly connected with the sliding rail 702 through bolts, the output shaft of the first air pump push rod 704 is fixedly connected with the sliding seat 703 through bolts, the bottom of the pneumatic scissors 705 is fixedly connected with the sliding seat 703 through bolts, the thread trimming mechanism 8 comprises a second mounting plate 801, a second cylinder shaft 802, a second sliding block 804, a leveling frame 805, a pneumatic clamp 806, a first electric push rod 807, a rotating shaft 808, a positioning shaft 809, a third bracket 810 and a trimming head 811, the bottom of the second mounting plate 801 is fixedly connected with the workbench 2 through bolts, the bottom of the second cylinder shaft 802 is fixedly connected with the second mounting plate 801 through bolts, the second sliding block 804 is connected with the second cylinder shaft 802 in a sliding way, the bottom of the leveling frame 805 is fixedly connected with the second sliding block 804 through a bolt, one end of a pneumatic clamp 806 is fixedly connected with one side of the leveling frame 805 through a bolt, the bottom of a first electric push rod 807 is fixedly connected with the second sliding block 804 through a bolt, a rotating shaft 808 is rotatably connected with the leveling frame 805, the bottom of the rotating shaft 808 is fixedly connected with an output shaft of the first electric push rod 807 through a bolt, a positioning shaft 809 is fixedly connected with the rotating shaft 808 through a bolt, a third bracket 810 is fixedly connected with the upper surface of the workbench 2 through a bolt, one side of the third bracket 810 is fixedly connected with a second electric push rod through a bolt, an output shaft of the second electric push rod is fixedly connected with the leveling head 811 through a bolt, the spot welding mechanism 10 comprises a fourth bracket spot welding 1001, a third cylinder shaft 1002, a third sliding block 1004, a transformer 1005, can heat the spot-welding piece in the time of section, the temperature of production firmly bonds stub and cladding material together, bolt fixed connection is passed through with 2 upper surfaces of workstation to fourth support 1001, third electricity jar axle 1002 passes through bolt fixed connection with fourth support 1001, the setting of third electricity jar axle 1002, accomplish accurate spot welding, third slider 1004 and third electricity jar axle 1002 sliding connection, transformer 1005 passes through bolt fixed connection with third slider 1004, voltage regulator 1006 one side has the third mounting panel through bolt fixed, and the third mounting panel passes through bolt fixed connection with spot welding head 1007.

Wherein, the bottom of the workbench 2 is fixed with a third servo motor 14 through bolts, the upper surface of the workbench 2 is fixed with an intermittent divider 17 through bolts, output shafts of the intermittent divider 17 and the third servo motor 14 are connected with belt wheels 16 in a key way, the outer surfaces of the two belt wheels 16 are sleeved with a same belt 15, the output shaft of the intermittent divider 17 is connected with a rotating seat 18 in a key way, one side of the rotating seat 18 is fixed with a mounting block 19 through bolts, one side of the mounting block 19 is fixed with a second air pump push rod 20 through bolts, the output shaft of the second air pump push rod 20 is fixedly connected with a chuck 21 through bolts, one side of the mounting block 19 is provided with a plurality of positioning columns 22, the positioning columns 22 are all positioned under the chuck 21, the upper surface of one side of the workbench 2 is rotatably connected with a winding roller 5, one side of the workbench 2 is fixed with a winding tension frame 6, 1 one side of box is provided with two spot welding controllers 11, and spot welding controller 11 and transformer 1005, voltage regulator 1006 and point bonding tool 1007 all pass through electric connection, the model of transformer 1005 is MS-35, the model of voltage regulator 1006 is TDGC2, 2 upper surfaces of workstation have operating panel 23 through the bolt fastening, and operating panel 23 one side is provided with the touch-sensitive screen, 1 one side of box is provided with access door 24, 2 upper surfaces of workstation have erection column and finished product box 13 through the bolt fastening, there is discharging pipe 12 one side of erection column through the bolt fastening, and discharging pipe 12 is located under finished product box 13.

The working principle of the embodiment is as follows: when the magnetic core needs to be wound, firstly, the magnetic core to be wound is poured into the vibration disc 303, the vibrator 302 is started, the vibration disc 303 vibrates the magnetic core into the straight vibration strip 304, the magnetic core is vibrated to be right below the sucker, the air cylinder is started, the vacuum pump 307 is started, so that the magnetic core is sucked in vacuum, finally, the first servo motor 306 is started to drive the magnetic core to rotate, so that the magnetic core is placed into the positioning column 22, then, the second air pump push rod 20 is started to drive the chuck to fix the magnetic core, then, the third servo motor 14 is started, the intermittent divider 17 is driven to rotate through the belt 15, the intermittent divider 17 drives the rotating seat 18 and the magnetic core on the chuck 21 to rotate for a certain distance, winding is started, firstly, the wire on the winding drum 5 passes through the winding tension frame 6, passes through the guide wheel 406 to penetrate into the inserting wheel 407 and then passes out through the conduit 410 on, at this time, the second servo motor 408 starts to rotate, the rotating wheel 409 is driven to rotate by a synchronous belt arranged in the housing 404, thereby the wire is wound into the magnetic core, the third servo motor 14 is started to drive the rotating seat 18 and the magnetic core on the chuck 21 to rotate for a certain distance, the wire cutting treatment is started, the first air pump push rod 704 is started to drive the sliding seat 703 to slide on the sliding rail 702, the pneumatic scissors 705 is moved to one side of the magnetic core, the wire at two ends of the wound product is cut into a fixed length by the pneumatic scissors, then the third servo motor 14 is started again to drive the rotating seat 18 and the magnetic core on the chuck 21 to rotate for a certain distance, the wire cutting treatment is started, the second cylinder shaft 802 is started to drive the second sliding block 804 to slide, the leveling frame is driven to move to one side, the cut wire end is pulled out by the pneumatic clamp 806 and hung on a wire slot of the magnetic core, and the upper air cylinder is used for driving the straightening pressure head to straighten, the third servo motor 14 is started again to drive the rotary seat 18 and the magnetic core on the chuck 21 to rotate for a certain distance, the tangent line treatment is carried out, the push air cylinder 904 is started to drive the upper cutter 905 to slide on the guide shaft 902, so that the straightened wire end is cut short and leveled by the close fit of the upper cutter 905 and the lower cutter 906, the cut waste material enters the waste material box 908 along the discharge pipe 907, after the treatment is finished, the rotary seat 18 and the magnetic core on the chuck 21 are rotationally moved to one side of the spot welding mechanism to carry out the spot welding treatment, the second electric cylinder shaft 1002 is started to drive the spot welding head 1007 to move to one side to be in contact with the wire end, the spot welding head 1007 generates heat instantly to bond the two cut short wire ends in the magnetic core of the magnetic core, and finally, the third servo motor 14 is started again to drive the rotary seat 18 and the chuck 21 to rotate for a certain distance, and moving to the position right above the finished product box 13, starting the second air pump push rod 20 to drive the chuck 21 to lift upwards, so that the spot-welded product falls into the finished product box 13.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

In the description herein, it is to be noted that, unless expressly stated or limited otherwise, the terms "connected" and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection may be mechanical or electrical, and may be direct or indirect via an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description herein, it is noted that relational terms such as first and second, and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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