阅读说明：本技术 一种双联齿轮齿面角向检测设备及其使用方法 (Duplicate gear tooth surface angular detection equipment and use method thereof ) 是由 谭慧平 庄连明 彭伟 叶绿柯 唐华 张力 刘勇 于 2021-02-01 设计创作，主要内容包括：本发明公开了一种双联齿轮齿面角向检测设备,包括检测部件和安装部件,检测部件包括导向座、分别位于导向座上部和下部的检测机构,导向座上部和下部开设有用于安装检测机构的安装孔,检测机构包括销轴、测量头、滑块和百分表,滑块位于安装孔内且相对于安装孔可移动,测量头通过销轴与滑块铰接,测量头触头一端与双联齿轮的齿面接触,百分表的测头抵触于测量头另一端外壁上；安装部件包括挤压件、液态塑料和定位轴,定位轴内设有用于放置液态塑料的液态塑料腔,调节挤压件挤压液态塑料,使定位轴变形涨紧双联齿轮。本发明测量精度高。(The invention discloses angular detection equipment for tooth surfaces of duplicate gears, which comprises a detection part and an installation part, wherein the detection part comprises a guide seat and detection mechanisms respectively positioned at the upper part and the lower part of the guide seat, the upper part and the lower part of the guide seat are provided with mounting holes for mounting the detection mechanisms, the detection mechanism comprises a pin shaft, a measuring head, a sliding block and a dial indicator, the sliding block is positioned in the mounting holes and can move relative to the mounting holes, the measuring head is hinged with the sliding block through the pin shaft, one end of a contact head of the measuring head is contacted with the tooth surfaces of the duplicate gears, and the measuring head of the dial indicator; the installation part comprises an extrusion piece, liquid plastic and a positioning shaft, a liquid plastic cavity for placing the liquid plastic is arranged in the positioning shaft, and the extrusion piece is adjusted to extrude the liquid plastic, so that the positioning shaft deforms and tightly connects the dual gears. The invention has high measurement precision.)

1. The utility model provides a duplicate gear flank of tooth angular detection equipment, includes determine part and installing component, and duplicate gear installs on the installing component, and determine part is located duplicate gear lateral part and is used for detecting duplicate gear's last gear tooth face and the angular relation of lower gear flank of tooth, determine part includes guide holder (12), its characterized in that: the detection part also comprises detection mechanisms respectively positioned at the upper part and the lower part of the guide seat (12), the upper part and the lower part of the guide seat (12) are provided with mounting holes for mounting the detection mechanisms, and the central axis of each mounting hole is vertical to the central axis of the duplicate gear;

the detection mechanism comprises a pin shaft (9), a measuring head (10), a sliding block (11) and a dial indicator (13), the sliding block (11) is positioned in the mounting hole and can move relative to the mounting hole, the measuring head (10) extends out from the center hole of the sliding block (11) and is hinged with the sliding block (11) through the pin shaft (9), one end of a contact of the measuring head (10) is in contact with the tooth surface of a duplex gear, the measuring head of the dial indicator (13) is abutted to the outer wall of the other end of the measuring head (10), and a dial plate of the dial indicator (13) is positioned outside the mounting hole of the guide seat (12);

the installation part comprises an extrusion part (5), liquid plastic (6) and a positioning shaft (7), the positioning shaft (7) is matched with an inner shaft hole of the duplicate gear, a liquid plastic cavity for placing the liquid plastic (6) is arranged in the positioning shaft (7), the extrusion part (5) is adjusted to extrude the liquid plastic (6), the positioning shaft (7) is deformed to tension the duplicate gear, and a gap between the inner hole of the duplicate gear shaft and the positioning shaft (7) is eliminated.

2. The duplex gear tooth surface angular detection apparatus according to claim 1, characterized in that: on any plane perpendicular to the central axis of the duplicate gear, the projection point of the contact point of a measuring head and a measuring head (10) of the dial indicator (13) is M, the projection point of the central axis of a pin shaft (9) is N, the projection point of the contact point of the measuring head (10) and a tooth surface is P, the distance between MN is L1, the distance between NP is L2, and L2 is more than L1.

3. The duplex gear tooth surface angular detection apparatus according to claim 2, characterized in that: L2/L1 is 1.5-3.

4. The duplex gear tooth surface angle detection apparatus according to any one of claims 1 to 3, characterized in that: the detection mechanism further comprises a fastener (14), and the fastener (14) is used for limiting the position of the sliding block (11) in the mounting hole.

5. The duplex gear tooth surface angle detection apparatus according to any one of claims 1 to 3, characterized in that: location axle (7) are equipped with sleeve (73) including location base (71) and location boss (72) that are located on location base (71), location boss (72) overcoat, all are equipped with the cavity in location base (71) and location boss (72), and the clearance between location boss (72) and sleeve (73) is linked together with the cavity and is constituted liquid plastic cavity, extruded piece (5) are used for the extrusion to be located liquid plastic (6) of location base (71) cavity.

6. The duplex gear tooth surface angular detection apparatus according to claim 5, characterized in that: the mounting component comprises a base (1), the base (1) is provided with a base inner hole, a locking nut (2), a fine adjustment nut (3), a thrust ball bearing (4) and a bushing (8) are arranged in the base inner hole, the bushing (8), the locking nut (2) and the fine adjustment nut (3) are respectively sleeved on the outer wall of the positioning shaft (7), and the thrust ball bearing (4) is located at the bottom of the bushing (8) and sleeved outside the bushing (8).

7. The duplex gear tooth surface angular detection apparatus according to claim 6, characterized in that: bushing (8) and location axle (7) zero clearance fit, bushing (8) big excircle and base hole zero clearance fit, thrust ball bearing (4) outer loop and base hole zero clearance fit, guarantee location axle (7) center pin and base hole center pin coincidence.

8. The duplex gear tooth surface angle detection apparatus according to any one of claims 1 to 3, characterized in that: and the dial indicator (13) is replaced by a dial indicator.

9. The use method of the duplex gear tooth surface angle detection equipment comprises the following steps:

s1, installing the reference duplicate gear part on the installation part, adjusting the extrusion piece (5) to extrude the liquid plastic (6), so that the positioning shaft (7) deforms to tension the reference duplicate gear part, and eliminating the gap between the inner hole of the shaft of the reference duplicate gear part and the positioning shaft (7);

s2, respectively pushing the slide blocks (11) of the two detection mechanisms at the upper part and the lower part of the guide seat (12) to enable the contact tips of the two measuring heads (10) to be respectively positioned at the reference double gear part and the reference double gear part;

s3, rotating the reference duplicate gear part, wherein the measuring heads (10) rotate around the pin shaft (9) through a lever principle, contacts of the two measuring heads (10) are respectively contacted with two gear tooth surfaces of the reference duplicate gear part, and the readings of the two dial indicators (13) are adjusted to be zero;

s4, taking out the reference duplicate gear part, installing the duplicate gear part to be detected, repeating the steps S1 and S2, rotating the duplicate gear part to be detected, enabling the measuring head (10) to rotate around the pin shaft (9) through the lever principle, enabling the contacts of the two measuring heads (10) to respectively contact the tooth surfaces of the two gears of the duplicate gear part to be detected, adjusting the reading of one dial indicator (13) to be zero, enabling the reading displayed by the other dial indicator (13) to be the detection numerical value of the actual angular deviation value of the two gear tooth surfaces of the duplicate gear part to be detected relative to the reference duplicate gear part, and calculating the actual deviation value of the angular deviation of the two gear tooth surfaces of the duplicate gear part to be detected relative to the reference duplicate gear part.

Technical Field

The invention relates to the field of gear inspection tools, in particular to duplex gear tooth surface angle detection equipment and a using method thereof.

Background

In order to meet the assembly requirement of a switchboard, the existing intermediate duplex gear of one type requires that two gear working faces of every three duplex gear parts have the same angular relation (the error is not more than 0.02mm, and the precision requirement is high), so that the actual value of the angular deviation of the two gear working faces of each duplex gear part needs to be detected, grouped and marked before assembly. However, the existing gear angular detection equipment has the following technical problems that the angular relation of tooth surfaces of the duplicate gears cannot be successfully detected: 1. when the duplicate gear is positioned and installed, the gap between the duplicate gear and the installation base is larger, so that the error is larger in the whole detection process; 2. when in detection, only one measuring head and one dial indicator are used for detection, the lower part or the upper part gear is positioned by pin holes, the detected data precision is insufficient, the detection precision is more than 0.02mm, only rough detection can be realized, and high-precision detection cannot be applied.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides the duplicate gear tooth surface angular detection equipment with high detection precision and the use method thereof.

In order to solve the technical problems, the invention adopts the following technical scheme:

the duplex gear tooth surface angular detection equipment comprises a detection part and an installation part, wherein the duplex gear is installed on the installation part, the detection part is positioned on the side part of the duplex gear and is used for detecting the angular relation between the upper gear tooth surface and the lower gear tooth surface of the duplex gear, the detection part comprises a guide seat, the detection part also comprises detection mechanisms respectively positioned on the upper part and the lower part of the guide seat, the upper part and the lower part of the guide seat are provided with installation holes used for installing the detection mechanisms, and the central shaft of each installation hole is vertical to the central shaft of the duplex gear; the detection mechanism comprises a pin shaft, a measuring head, a sliding block and a dial indicator, wherein the sliding block is positioned in the mounting hole and can move relative to the mounting hole, the measuring head extends out of a central hole of the sliding block and is hinged with the sliding block through the pin shaft, one end of a measuring head contact is in contact with the tooth surface of the duplex gear, the measuring head of the dial indicator is abutted against the outer wall of the other end of the measuring head, and the dial plate of the dial indicator is positioned outside the mounting hole of the guide seat; the installation component comprises an extrusion piece, liquid plastic and a positioning shaft, the positioning shaft is matched with an inner shaft hole of the duplicate gear, a liquid plastic cavity for containing the liquid plastic is arranged in the positioning shaft, the extrusion piece is adjusted to extrude the liquid plastic, the positioning shaft is deformed to tension the duplicate gear, and a gap between the inner hole of the duplicate gear shaft and the positioning shaft is eliminated.

As a further improvement to the above technical solution:

on any plane perpendicular to the central axis of the duplicate gear, the projection point of the contact point of the measuring head and the measuring head of the dial indicator is M points, the projection point of the central axis of the pin shaft is N points, the projection point of the contact point of the measuring head and the tooth surface is P points, the distance between MN is L1, the distance between NP is L2, and L2 is more than L1.

L2/L1＝1.5～3。

The detection mechanism further comprises a fastener, and the fastener is used for limiting the position of the sliding block in the mounting hole.

The location axle is equipped with the sleeve including location base and the location boss that is located on the location base, location boss overcoat, all is equipped with the cavity in location base and the location boss, and the clearance between location boss and the sleeve is linked together with the cavity and is constituted liquid plastic cavity, the extruded article is used for the extrusion to be located the liquid plastics of location base cavity.

The mounting component comprises a base, the base is provided with a base inner hole, a locking nut, a fine adjustment nut, a thrust ball bearing and a lining sleeve are arranged in the base inner hole, the lining sleeve, the locking nut and the fine adjustment nut are respectively sleeved on the outer wall of the positioning shaft, and the thrust ball bearing is located at the bottom of the lining sleeve and sleeved outside the lining sleeve.

The bushing is in gapless fit with the positioning shaft, the large outer circle of the bushing is in gapless movable fit with the inner hole of the base, the small outer circle of the bushing is in gapless movable fit with the inner ring of the thrust ball bearing, the outer ring of the thrust ball bearing is in gapless movable fit with the inner hole of the base, and the center shaft of the positioning shaft is enabled to coincide with the center shaft of the inner hole of the base.

As a general inventive concept, the present invention also provides a method of using a duplicate gear tooth surface angle detection apparatus, including the steps of:

s1, installing the reference duplicate gear part on the installation part, adjusting the extrusion piece to extrude liquid plastic, enabling the positioning shaft to deform and tension the reference duplicate gear part, and eliminating the gap between the inner hole of the shaft of the reference duplicate gear part and the positioning shaft;

s2, respectively pushing the slide blocks of the two detection mechanisms at the upper part and the lower part of the guide seat to enable the contact tips of the two measurement heads to be respectively positioned at the reference circle pitch positions of the two gears of the reference duplex gear part;

s3, rotating the reference duplex gear part, wherein the measuring heads rotate around the pin shaft through a lever principle, contacts of the two measuring heads respectively contact tooth surfaces of two gears of the reference duplex gear part, and the readings of the two dial indicators are adjusted to be zero;

s4, taking out the reference duplicate gear part, installing the duplicate gear part to be detected, repeating the steps S1 and S2, rotating the duplicate gear part to be detected, enabling the measuring heads to rotate around the pin shafts through the lever principle, enabling the contacts of the two measuring heads to respectively contact the tooth surfaces of the two gears of the duplicate gear part to be detected, adjusting the reading of one dial indicator to be zero, enabling the reading displayed by the other dial indicator to be a detection numerical value of the actual angular deviation value of the duplicate gear part relative to the working surface of the two gears of the reference part, and calculating the actual deviation value of the angular deviation of the two gear surfaces of the duplicate gear part to be detected relative to the reference duplicate gear part.

Compared with the prior art, the invention has the advantages that:

the invention has high repeated measurement precision and stable detection data. The duplicate gear is arranged on the mounting part through the positioning shaft, and the extrusion part is adjusted to extrude liquid plastic to enable the positioning shaft to deform and expand, so that the positioning gap between the duplicate gear part and the positioning shaft can be eliminated, and the coincidence of the central shaft of the duplicate gear part and the central shaft of the positioning shaft is ensured. The detection component adopts a lever structure, the measuring head is respectively contacted with the tooth surface of the gear at the cyclotomic position of two teeth of the duplicate gear for measurement, and the detection numerical value of the angular deviation actual value of the working surfaces of the two gears is output through the dial indicator.

Drawings

Fig. 1 is a plan view of a duplicate gear tooth surface angle detecting apparatus of the present invention.

Fig. 2 is a cross-sectional view taken along line D-D in fig. 1.

The reference numerals in the figures denote:

1. a base; 2. locking the nut; 3. fine adjustment of the nut; 4. a thrust ball bearing; 5. an extrusion; 6. liquid plastic; 7. positioning the shaft; 71. positioning a base; 72. positioning the boss; 73. a sleeve; 8. a bushing; 9. a pin shaft; 10. a measuring head; 11. a slider; 12. a guide seat; 13. a dial indicator; 14. a fastener.

Detailed Description

The invention will be described in further detail below with reference to the drawings and specific examples. Unless otherwise specified, the instruments or materials employed in the present invention are commercially available.

Example 1:

the invention discloses angular detection equipment for tooth surfaces of duplicate gears, which comprises a detection part and an installation part, wherein the duplicate gears are installed on the installation part, the detection part is positioned at the side part of the duplicate gears and is used for detecting the angular relation between the upper gear tooth surface and the lower gear tooth surface of the duplicate gears, the detection part comprises a guide seat 12, the detection part also comprises detection mechanisms respectively positioned at the upper part and the lower part of the guide seat 12, the upper part and the lower part of the guide seat 12 are provided with installation holes for installing the detection mechanisms, and the central shafts of the installation holes are vertical to the central shaft of the duplicate gears;

the detection mechanism comprises a pin shaft 9, a measuring head 10, a sliding block 11 and a dial indicator 13, the sliding block 11 is positioned in the mounting hole and can move relative to the mounting hole, the measuring head 10 extends out from the center hole of the sliding block 11 and is hinged with the sliding block 11 through the pin shaft 9, one end of a contact of the measuring head 10 is in contact with the tooth surface of the duplex gear, the measuring head of the dial indicator 13 is abutted against the outer wall of the other end of the measuring head 10, and the dial of the dial indicator 13 is positioned outside the mounting hole of;

the installation part comprises an extrusion part 5, liquid plastic 6 and a positioning shaft 7, the positioning shaft 7 is matched with an inner shaft hole of the duplicate gear, a liquid plastic cavity for placing the liquid plastic 6 is arranged in the positioning shaft 7, the extrusion part 5 is adjusted to extrude the liquid plastic 6, the positioning shaft 7 is deformed to tension the duplicate gear, and a gap between the inner hole of the duplicate gear shaft and the positioning shaft 7 is eliminated.

The invention has the advantages of flexible rotation of the mounting part, higher repeated measurement precision and stable detection data. The duplicate gear is installed on the installation part through the positioning shaft 7, the liquid plastic 6 is extruded by the adjusting extrusion piece 5 to enable the positioning shaft 7 to deform and expand, the positioning gap between the duplicate gear and the positioning shaft 7 can be eliminated, and the coincidence of the central shaft of the duplicate gear and the central shaft of the positioning shaft 7 is ensured.

The detecting component of the invention adopts a lever structure, takes a pin shaft 9 as a fulcrum, a measuring head 10 contacts a gear working surface at a cyclotomic position of two teeth of a duplex gear, and a dial indicator outputs an actual angular deviation value of the two gear working surfaces.

In this embodiment, the extrusion piece is 5 screws of a plastic tensioning structure.

On any plane perpendicular to the central axis of the duplicate gear, the projection point of the contact point of the measuring head of the dial indicator 13 and the measuring head 10 is M, the projection point of the central axis of the pin shaft 9 is N, the projection point of the contact point of the measuring head 10 and the tooth surface is P, the distance between MN is L1, the distance between NP is L2, and L2 is larger than L1.

L2/L1 is 1.5-3. In this embodiment, L2/L1 is 2.

In this embodiment, the detection component further includes a pre-pressing device, the pre-pressing device includes a spring and a screw, the spring and the screw are relatively disposed on two side walls of a central hole of the slider 11, central axes of the spring and the screw are parallel to a central axis of the dial indicator 13, and the spring and the screw jointly act on two sides of the measurement head 10 to provide pre-pressure, so that a contact of the measurement head 10 is attached to a working surface of the gear.

In this embodiment, the prepressing direction of the two measuring heads 10 is opposite to each other by the screws of the prepressing device of the lower detecting member being located below the springs of the prepressing device of the upper detecting member and the prepressing springs of the lower detecting member being located below the screws of the prepressing device of the upper detecting member.

In this embodiment, the central axis of the measuring head 10 of the upper detecting member and the central axis of the measuring head 10 of the lower detecting member are on the same plane, thereby realizing accurate detection.

The detection mechanism further comprises a fastener 14, and the fastener 14 is used for limiting the position of the sliding block 11 in the mounting hole.

The positioning shaft 7 comprises a positioning base 71 and a positioning boss 72 positioned on the positioning base 71, a sleeve 73 is sleeved outside the positioning boss 72, cavities are formed in the positioning base 71 and the positioning boss 72, a gap between the positioning boss 72 and the sleeve 73 is communicated with the cavities to form a liquid plastic cavity, and the extrusion piece 5 is used for extruding the liquid plastic 6 positioned in the cavity of the positioning base 71.

The mounting component comprises a base 1, the base 1 is provided with a base inner hole, a locking nut 2, a fine adjustment nut 3, a thrust ball bearing 4 and a lining 8 are arranged in the base inner hole, the lining 8, the locking nut 2 and the fine adjustment nut 3 are respectively sleeved on the outer wall of the positioning shaft 7, and the thrust ball bearing 4 is located at the bottom of the lining 8 and sleeved outside the lining 8. The thrust ball bearing 4 eliminates the friction force of the end face of the positioning shaft 7 to ensure that the positioning shaft 7 rotates flexibly, and the proper assembly clearance of the locking nut 2 and the fine adjustment nut 3 ensures that the mounting part rotates flexibly and works stably.

The bushing 8 is in gapless fit with the positioning shaft 7, the large excircle of the bushing 8 is in gapless movable fit with the inner hole of the base, the small excircle of the bushing 8 is in gapless movable fit with the inner ring of the thrust ball bearing 4, the outer ring of the thrust ball bearing 4 is in gapless movable fit with the inner hole of the base, and the central shaft of the positioning shaft 7 is enabled to coincide with the central shaft of the inner hole of the base.

In other embodiments, the dial indicator 13 is replaced with a dial indicator.

The duplicate gear requires that working faces of the gear S and the gear T of every three parts have the same angular relation, the allowable deviation is not more than 0.02mm, the parts are identified after being grouped according to requirements, and serial numbers I, II and III are marked in sequence according to the sequence of the angular difference from small to large.

The use method of the duplex gear tooth surface angle detection equipment comprises the following steps:

s1, installing the reference duplicate gear part on the installation part, adjusting the extrusion piece 5 to extrude the liquid plastic 6, so that the positioning shaft 7 deforms to tension the reference duplicate gear part, and eliminating the gap between the shaft inner hole of the reference duplicate gear part and the positioning shaft 7;

s2, respectively pushing the slide blocks 11 of the two detection mechanisms at the upper part and the lower part of the guide seat 12 to enable the contact terminals of the two measurement heads 10 to be respectively positioned at the reference double gear part; in this embodiment, the slider 11 is pushed to attach to the surface B of the base 1, so that the contacts of the measuring head 10 are located at the reference circle positions (shown as R1 and R2) of the gear S and the gear T, respectively;

s3, rotating the reference duplex gear part, enabling the measuring heads 10 to rotate around the pin shaft 9 through a lever principle, enabling the contacts of the two measuring heads 10 to respectively contact the two gear tooth surfaces of the reference duplex gear part, and adjusting the readings of the two dial indicators 13 to be zero; in this embodiment, the contact tips of the measuring head 10 are respectively contacted with the working surfaces of the S gear and the T gear;

s4, taking out the reference duplicate gear part, installing the duplicate gear part to be detected, repeating the steps S1 and S2, rotating the duplicate gear part to be detected, enabling the measuring head 10 to rotate around the pin shaft 9 through the lever principle, enabling the contacts of the two measuring heads 10 to respectively contact the tooth surfaces of the two gears of the duplicate gear part to be detected, adjusting the reading of one dial indicator 13 to be zero, enabling the reading displayed by the other dial indicator 13 to be a detection numerical value of the actual angular deviation value of the two gear tooth surfaces of the duplicate gear part to be detected relative to the reference duplicate gear part, and calculating the actual deviation value of the angular deviation of the two gear tooth surfaces of the duplicate gear part to be detected relative to the reference duplicate gear part.

In this embodiment, the method further includes, between steps S3 and S4: the slide 11 is pulled back to disengage the measuring head 10 from the duplicate gear part.

In step S4, when the reading of the parts counter 13 is kept zero, the measuring head 13 is ensured to contact the working surface of the T-tooth or S-tooth.

In this embodiment, since the detection device adopts the double-lever structure L2-2L 1, when the detection value is 0.02, the actual deviation value is 0.01 mm.

And sequentially detecting other duplex parts to be detected according to the using method, recording the actual deviation values of the angular deviations of the two gear working surfaces of the duplex parts relative to the reference part, finally dividing every three parts with the angular deviation not greater than 0.02mm into a group according to requirements, marking the group on the parts after grouping, and sequentially marking the serial numbers I, II and III according to the sequence that the angular deviation is from small to large.

Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.