阅读说明：本技术 一种带有缓冲功能的刹车 (Brake with buffer function ) 是由 邵立伟 黄德皇 吴洪德 苏潮 杨奇能 欧建国 陈志广 陈庆武 于 2021-02-09 设计创作，主要内容包括：本发明公开了一种带有缓冲功能的刹车,包括安装座、刹车件、卡簧和电磁铁,安装座一侧的中心位置设置有连接部,另一侧的中心位置设置有凸起部,刹车件和卡簧由内向外依次套设在凸起部上,卡簧卡接在凸起部上,电磁铁设置在安装座的下方,电磁铁包括插销、外壳、弹性件和电磁线圈,电磁线圈设置在外壳内,插销滑动连接在外壳上,且插销穿过电磁线圈的中心,弹性件套设在插销上,当电磁线圈断电时,弹性件将插销顶出外壳,使得插销与刹车件抵接,以限制刹车件的转动,本发明即使在意外断电的情况下,也不会对关节造成过大的冲击,避免关节内部零件损坏,降低了关节的维护成本,延长了使用寿命。(The invention discloses a brake with a buffering function, which comprises a mounting seat, a brake piece, a clamp spring and an electromagnet, wherein a connecting part is arranged at the central position of one side of the mounting seat, a convex part is arranged at the central position of the other side of the mounting seat, the brake piece and the clamp spring are sequentially sleeved on the convex part from inside to outside, the clamp spring is clamped on the convex part, the electromagnet is arranged below the mounting seat, the electromagnet comprises a bolt, a shell, an elastic piece and an electromagnetic coil, the electromagnetic coil is arranged in the shell, the bolt is connected on the shell in a sliding manner and penetrates through the center of the electromagnetic coil, the elastic piece is sleeved on the bolt, when the electromagnetic coil is powered off, the bolt is pushed out of the shell by the elastic piece, so that the bolt is abutted against the brake piece to limit the rotation of the brake piece, the brake piece cannot cause excessive impact on a joint even in the case of accidental power off, the service life is prolonged.)

1. The utility model provides a brake with buffer function which characterized in that: the electromagnetic brake comprises a mounting seat, a brake piece, a clamp spring and an electromagnet, wherein a connecting part is arranged at the central position of one side of the mounting seat, a protruding part is arranged at the central position of the other side of the mounting seat, the brake piece and the clamp spring are sequentially sleeved on the protruding part from inside to outside, and the clamp spring is clamped on the protruding part, so that the mounting seat is abutted to the brake piece;

the electromagnet is arranged below the mounting seat and comprises a bolt, a shell, an elastic piece and an electromagnetic coil, wherein the electromagnetic coil is arranged in the shell, the bolt is connected to the shell in a sliding mode and penetrates through the center of the electromagnetic coil, the elastic piece is sleeved on the bolt, and when the electromagnetic coil is powered off, the elastic piece is used for ejecting out the bolt from the shell, so that the bolt is abutted to the brake piece to limit the rotation of the brake piece.

2. The brake with the buffering function of claim 1, characterized in that: a corrugated gasket is arranged between the brake piece and the clamp spring, and the corrugated gasket is sleeved on the protruding portion.

3. The brake with the buffering function according to claim 2, characterized in that: the corrugated gasket is characterized by further comprising a flat gasket sleeved on the protruding portion, and the flat gasket is arranged between the corrugated gasket and the clamp spring.

4. The brake with the buffering function of claim 1, characterized in that: the bolt is located the part of shell is provided with the spacing ring, set up solid fixed ring in the shell, the both ends of elastic component respectively with spacing ring and solid fixed ring butt.

5. The brake with the buffering function of claim 1, characterized in that: the brake piece includes a plurality of brake blocks that are the circumference and arrange the setting, be provided with the recess on the brake block, the diameter of recess is greater than the diameter of bolt, recess central point put with the straight line distance that mount pad central point put equals bolt central point put with the straight line distance that mount pad central point put.

6. The brake with the buffering function according to claim 5, characterized in that: the quantity of brake block is 6, and is adjacent the distance of brake block is unanimous.

7. The brake with the buffering function according to claim 5, characterized in that: the brake block is made of 65 Mn.

Technical Field

The invention relates to the technical field of robot joint brake devices, in particular to a brake with a buffering function.

Background

Robots are widely used in the automation industry to reduce human labor intensity. In order to reduce the cost, shorten the production period and adapt to large-scale production, a harmonic speed reducer, a motor, a brake, an encoder and a torque sensor are integrated on a joint of the robot. The existing brake installed on the joint mainly adopts a bolt type brake, and is characterized by simple structure, light weight, convenient manufacture and no problem under the condition of normal work. Problems can occur in unexpected situations, such as sudden power loss during operation. Because in the operation process, the motor rotates at a high speed, and meanwhile, the inertia load exists outside the mechanical arm, if the power is cut off suddenly, parts inside the joint are easy to impact and damage.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention aims to provide the brake with the buffering function, so that excessive impact on the joint can be avoided even under the condition of accidental power failure, the damage to parts inside the joint is avoided, the maintenance cost of the joint is reduced, and the service life is prolonged.

The purpose of the invention is realized by adopting the following technical scheme:

a brake with a buffering function comprises a mounting seat, a brake piece, a clamp spring and an electromagnet, wherein a connecting part is arranged at the central position of one side of the mounting seat, a protruding part is arranged at the central position of the other side of the mounting seat, the brake piece and the clamp spring are sequentially sleeved on the protruding part from inside to outside, and the clamp spring is clamped on the protruding part so that the mounting seat is abutted to the brake piece;

the electromagnet is arranged below the mounting seat and comprises a bolt, a shell, an elastic piece and an electromagnetic coil, wherein the electromagnetic coil is arranged in the shell, the bolt is connected to the shell in a sliding mode and penetrates through the center of the electromagnetic coil, the elastic piece is sleeved on the bolt, and when the electromagnetic coil is powered off, the elastic piece is used for ejecting out the bolt from the shell, so that the bolt is abutted to the brake piece to limit the rotation of the brake piece.

Furthermore, a corrugated gasket is arranged between the brake piece and the clamp spring, and the corrugated gasket is sleeved on the protruding portion.

Further, the clamp comprises a flat gasket sleeved on the protruding portion, and the flat gasket is arranged between the corrugated gasket and the clamp spring.

Further, the bolt is located the part of shell is provided with the spacing ring, set up solid fixed ring in the shell, the both ends of elastic component respectively with spacing ring and solid fixed ring butt.

Furthermore, the brake part comprises a plurality of brake pads which are arranged in a circumferential mode, grooves are formed in the brake pads, the diameter of each groove is larger than that of each plug pin, and the straight line distance between the center position of each groove and the center position of the mounting seat is equal to that between the center position of each plug pin and the center position of the mounting seat.

Further, the number of the brake pads is 6, and the distance between the adjacent brake pads is consistent.

Further, the brake block is made of 65 Mn.

Compared with the prior art, the invention has the beneficial effects that:

the electromagnet is arranged, when the motor in the joint is stopped normally, the electromagnet is powered off, the bolt extends out and blocks the brake pad, and the motor is prevented from rotating due to the self weight of the outside by the friction force of the brake pad and the mounting seat. If the power-off machine is shut down suddenly and accidentally, the motor rotates at a high speed by means of inertia and drives the brake pad to rotate at a high speed, the bolt of the electromagnet extends out to collide with the brake pad, and the brake pad is pressed by the clamp spring and can slide relative to the mounting seat, so that the motor cannot stop at once, and the impact force is reduced.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a front view of an embodiment of the present invention;

fig. 3 is a side view (in partial cross-section) of an embodiment of the present invention.

In the figure: 1. a mounting seat; 11. a connecting portion; 12. a boss portion; 2. a brake pad; 21. a groove; 3. a corrugated gasket; 4. a flat gasket; 5. a clamp spring; 6. an electromagnet; 61. a bolt; 611. a limiting ring; 62. a housing; 621. a fixing ring; 63. an elastic member; 64. an electromagnetic coil.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict.

As shown in fig. 1-3, a brake with a buffering function includes a mounting base 1, a braking member, a clamp spring 5 and an electromagnet 6, wherein a connecting portion 11 is disposed at a central position of one side of the mounting base 1, the connecting portion 11 is cylindrical and is integrally formed with the mounting base 1, and the connecting portion 11 is used for being fixedly connected with a motor rotor inside a joint, so that the mounting base 1 can rotate along with the joint motor rotor; the central position of the other side of the mounting seat 1 is provided with a convex part 12, the convex part 12 is step-shaped and is integrally formed with the mounting seat 1, a brake piece and a clamp spring 5 are sequentially sleeved on the convex part 12 from inside to outside, the circle centers of the convex part 12, the brake piece and the clamp spring 5 are positioned on the same axis, the clamp spring 5 is clamped on the convex part 12, the mounting seat 1 is abutted against the brake piece, the clamp spring 5 is fixed on the convex part 12, the brake pad 2 is tightly pressed on one side of the mounting seat 1 and tightly attached to the mounting seat 1 with a certain pressure, and the relative rest is kept by friction force, if the circumferential force on the brake pad 2 is too large, and if the power is suddenly cut off, the brake pad 2 and the mounting seat 1 can slip;

the electromagnet 6 is arranged below the mounting seat 1, the electromagnet 6 comprises a bolt 61, a shell 62, an elastic part 63 and an electromagnetic coil 64, the electromagnetic coil 64 is arranged in the shell 62, the bolt 61 is connected to the shell 62 in a sliding mode, the bolt 61 penetrates through the center of the electromagnetic coil 64, the elastic part 63 is sleeved on the bolt 61, when the electromagnetic coil 64 is electrified, the electromagnetic force overcomes the elastic force of the elastic part 63, and under the action of the electromagnetic force, the bolt 61 retracts into the shell 62, so that a brake part can rotate along with the mounting seat 1 and a joint motor rotor to achieve normal work; when solenoid 64 outage, the electromagnetic force disappears, and under the effect of elastic component 63 elastic force, elastic component 63 is with the ejecting shell 62 of bolt 61 for bolt 61 and brake piece butt, with the rotation of restriction brake piece, thereby through the frictional force of brake piece and mount pad 1, brake and play the cushioning effect joint motor, in this embodiment, elastic component 63 specifically chooses for use the spring.

As preferred embodiment, be provided with ripple gasket 3 between brake piece and jump ring 5, ripple gasket 3 cover is established on bellying 12, thereby jump ring 5 fixes the position of fixed ripple gasket 3 on bellying 12 for ripple gasket 3 compresses tightly brake block 2 in one side of mount pad 1, and ripple gasket 3 has elasticity, makes brake block 2 paste tightly on mount pad 1 with certain pressure.

As the preferred embodiment, still including the flat gasket 4 of cover setting on bellying 12, flat gasket 4 sets up between corrugated gasket 3 and jump ring 5, through setting up flat gasket 4, the jump ring 5 of being convenient for compresses tightly corrugated gasket 3 for corrugated gasket 3 is more firm.

As a preferred embodiment, the part of the latch 61 located in the housing 62 is provided with a limit ring 611, a fixing ring 621 is arranged in the housing 62, two ends of the elastic element 63 respectively abut against the limit ring 611 and the fixing ring 621, when the electromagnetic coil 64 is energized, the electromagnetic force overcomes the elastic force of the elastic element 63, the latch 61 retracts into the housing 62 under the action of the electromagnetic force, and at this time, the elastic element 63 is compressed between the limit ring 611 and the fixing ring 621, so that the brake pad 2 can rotate along with the mounting seat 1 and the joint motor rotor to realize normal operation; when the electromagnetic coil 64 is powered off, the electromagnetic force disappears, the elastic member 63 recovers deformation, and under the action of the elastic force of the elastic member 63, the elastic member 63 ejects the plug 61 out of the housing 62 through the limiting ring 611, so that the plug 61 is abutted to the brake pad 2 to limit the rotation of the brake member.

As a preferred embodiment, the brake part comprises a plurality of brake pads 2 arranged in a circumferential manner, a groove 21 is formed in each brake pad 2, the diameter of each groove 21 is larger than that of each plug pin 61, the linear distance between the center position of each groove 21 and the center position of the corresponding mounting seat 1 is equal to the linear distance between the center position of each plug pin 61 and the center position of the corresponding mounting seat 1, and the cylindrical surface of the side wall of each plug pin 61 is fitted with the surface of each groove 21 during braking so as to prevent the brake pads 2 from rotating, so that the brake pads 2 are matched with the plug pins 61, and the service life of each brake pad 2 is prolonged.

As preferred embodiment, the quantity of brake block 2 is 6, and adjacent brake block 2's distance is unanimous, sets up a plurality of brake blocks 2 for can in time contact with bolt 61 during the braking, improve braking efficiency.

As a preferred embodiment, the brake pad 2 is made of 65Mn, has high strength, hardness and wear resistance, and ensures the service life of the brake pad 2.

The working principle of the invention is as follows:

when the motor is normally stopped, the motor in the joint is stopped firstly, then the electromagnet 6 is powered off, after the electromagnetic force is lost, the bolt 61 extends out under the action of the elastic piece 63 and blocks the braking piece, and the friction force between the braking piece and the mounting seat 1 prevents the motor from rotating due to the self weight of the outside.

If unexpected outage shut down suddenly, the motor in the joint relies on inertia high-speed rotatory and drives the brake piece high-speed rotatory, and electro-magnet 6 cuts off the power supply in step this moment, loses the electromagnetic force after, and bolt 61 stretches out under the effect of elastic component 63 and the brake piece bumps, because the brake piece leans on jump ring 5 to compress tightly, brake block 2 and mount pad 1 can relative slip, so the motor can not stop at once, has slowed down the impact force for the motor slows down fast and stops.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.