阅读说明：本技术 一种自动检测铁芯绕组起绕位置的电机绕线机 (Motor winding machine capable of automatically detecting winding position of iron core winding ) 是由 章昭晖 于 2021-02-09 设计创作，主要内容包括：本发明涉及一种电机绕线机,特别涉及一种自动检测铁芯绕组起绕位置的电机绕线机,解决了绕线问题。包括机身及铁芯,所述铁芯上设有沉台及嵌入沉台的磁位置传感器,还包括运动控制器、金属传感器与传感器运动机构,所述金属传感器通过传感器运动机构移动定位,且金属传感器接收运动控制器信号移动至铁芯外沿,所述金属传感器通过检测转动的铁芯并输出高、低电平信号,所述运动控制器通过连续接收到两个或两个以上信号停止检测,所述磁位置传感器为霍尔传感器。具有自动检测铁芯绕组起绕位置功能,解决检测定位问题,无需人工或外界设备协助,从而达到省时、省力、省心的目的,还能降低工艺成本或者其他设备的投入成本。(The invention relates to a motor winding machine, in particular to a motor winding machine capable of automatically detecting the winding position of an iron core winding, and solves the winding problem. Including fuselage and iron core, be equipped with the heavy platform of heavy platform and the heavy magnetic position sensor of platform of embedding on the iron core, still include motion controller, metal sensor and sensor motion, metal sensor passes through sensor motion and moves the location, and metal sensor receives motion controller signal and removes to the outer edge of iron core, metal sensor is through detecting pivoted iron core and exporting high, low level signal, motion controller stops to detect through receiving two or two above signals in succession, magnetic position sensor is hall sensor. The winding position detecting device has the function of automatically detecting the winding position of the iron core winding, solves the problem of detection and positioning, and does not need manual work or assistance of external equipment, thereby achieving the purposes of saving time, labor and worry, and reducing the process cost or the input cost of other equipment.)

1. The utility model provides an automatic detect motor coiling machine that iron core winding played around position, includes fuselage and iron core, its characterized in that, be equipped with the magnetic position sensor that sinks the platform and imbed heavy platform on the iron core, still include motion controller, metal sensor and sensor motion, metal sensor passes through sensor motion mobile location, and metal sensor receives motion controller signal and removes to the outer edge of iron core, metal sensor detects pivoted iron core and exports high, low level signal to motion controller after detecting the heavy platform position of magnetic position sensor, motion controller stops detecting after receiving two or more high, low level signal in succession, again according to the procedure of setting for rotatory to the play around position of iron core to the play around position detection procedure of automatic completion iron core.

2. The machine winding machine for automatically detecting the winding position of the core winding according to claim 1, wherein the magnetic position sensor is a hall sensor.

3. The machine according to claim 1 or 2, wherein the metal sensor corresponds to the positions of the iron core and the magnetic position sensor.

4. The winding machine for motor capable of automatically detecting the winding position of iron core winding according to claim 3, wherein the installation dimension of the magnetic position sensor is 4mm in length, 4.1mm in width and 1.6mm in height, and the magnetic position sensor is fixed by glue.

5. The winding machine for the motor capable of automatically detecting the winding position of the iron core winding according to claim 3, wherein the metal sensor has at least two inductive probes arranged therein along the axial direction of the iron core.

6. The motor winding machine for automatically detecting the winding-up position of the iron core winding according to claim 1, wherein the motion controller is a PLC programmable logic controller, a GMC motion controller, a DMC motion controller or a PC bus motion controller.

Technical Field

The invention relates to a motor winding machine, in particular to a motor winding machine capable of automatically detecting the winding position of an iron core winding.

Background

The brushless motor that has position magnetic sensor in the electric motor car trade at present is more general, therefore motor core when getting into automatic wire winding technology, needs operating personnel or through outside check out test set with the iron core on position sensor with play the corresponding wire winding position just can begin to get into the wire winding procedure, otherwise in case play the wire winding position and make a mistake, will lead to the product to scrap.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a motor winding machine for automatically detecting the winding position of an iron core winding.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows: the utility model provides an automatic detect iron core winding plays motor coiling machine around position, includes fuselage and iron core, be equipped with the magnetic position sensor who sinks the platform and imbed heavy platform on the iron core, still include motion controller, metal sensor and sensor motion, metal sensor passes through sensor motion mobile location, and metal sensor receives motion controller signal and removes to the outer edge of iron core, metal sensor is through detecting pivoted iron core magnetic position sensor position and output high, low level signal to motion controller, motion controller stops to detect through receiving two or two above signals in succession, rotates the iron core to play according to the procedure of setting for again and winds the position to the play of automatic completion iron core is around position detection procedure.

The magnetic position sensor is a Hall sensor.

The metal sensor comprises at least two inductive probes, wherein the inductive probes of the metal sensor correspond to the positions of the iron core and the magnetic position sensor, and the inductive probes of the metal sensor are arranged along the axial direction of the iron core.

The magnetic position sensor is installed in a size of 4mm in length, 4.1mm in width and 1.6mm in height, and is fixed through glue or a circuit board.

The motion controller is a PLC programmable logic controller, a GMC motion controller, a DMC motion controller or a PC bus motion controller.

The invention has the beneficial effects that: the motor winding machine capable of automatically detecting the winding position of the iron core winding has the function of automatically detecting the winding position of the iron core winding, solves the problem of detection and positioning, does not need manual work or assistance of external equipment, achieves the purposes of time saving, labor saving and worry saving, and can reduce the process cost or the input cost of other equipment.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Detailed Description

As shown in fig. 1, a motor winding machine capable of automatically detecting winding position of an iron core 1 winding comprises a machine body and an iron core 1, wherein a magnetic position sensor for sinking a platform and embedding the sinking platform is arranged on the iron core 1, the motor winding machine further comprises a motion controller, a metal sensor 2 and a sensor motion mechanism 3, the metal sensor 2 is movably positioned through the sensor motion mechanism 3, the metal sensor 2 receives signals of the motion controller and moves to the outer edge of the iron core 1, the metal sensor 2 rotates the iron core 1 through detection and outputs high and low level signals, the motion controller stops detection through continuously receiving two or more signals, and then rotates the iron core to the winding position according to a set program, so that the winding position detection program of the iron core is automatically completed. The sensor movement 3 can be a cylinder structure, in particular depending on the actual production, and is not explained here too much.

The work outline is as follows: after a start key is pressed, the motion controller gives a signal to the motion cylinder of the metal sensor 2 to enable the metal sensor 2 to be close to the outer edge of the iron core 1; then the iron core 1 starts to rotate according to the preset rotating speed and direction, and the detection is stopped when the motion controller continuously receives two or more than two high and low level signals within the preset number of turns; and then the iron core is rotated according to the preset number of turns and direction and then stopped, and at the moment, the iron core 1 just stops at the starting winding position, so that the next winding procedure can be entered.

The magnetic position sensor is a Hall sensor. A hall sensor is a magnetic field sensor made according to the hall effect. The Hall effect is one of magnetoelectric effects, the Hall effect of a semiconductor is much stronger than that of a metal, and various Hall elements manufactured by utilizing the phenomenon are widely applied to the aspects of industrial automation technology, detection technology, information processing and the like. The metal sensor 2 is provided with at least two inductive probes corresponding to the positions of the iron core 1 and the magnetic position sensor. At least two inductive probes of the metal sensor 2 are arranged along the axial direction of the iron core 1, wherein one inductive probe corresponds to the installation position of the magnetic position sensor distributed on the iron core 1, and the other inductive probe corresponds to the iron core 1 adjacent to the installation position of the magnetic position sensor on the iron core 1. At this time, the metal sensor 2 simultaneously outputs a high level and a low level, and after the winding machine motion controller receives the signal twice, whether the next action is performed or not is judged according to a preset program until the standard of the preset program is met, and the next winding action is performed. In short, at least two inductive probes of the metal sensor 2, one corresponding to the sinking platform and the other corresponding to the iron core 1, can find out the relative position of the hall when the iron core 1 rotates.

The magnetic position sensor is installed in a size of 4mm in length, 4.1mm in width and 1.6mm in height, and is fixed through glue or a circuit board. This is one way of implementation and is not the only limitation, and in addition, the structure is convenient to install, firm and stable.

The motion controller is a PLC (programmable logic controller), a GMC (ground controller) motion controller, a DMC (dual dynamic controller) motion controller or a PC (personal computer) bus motion controller, the programs of the controllers are different, but the same motion can be realized, and the controllers can be used in practice and are not limited to any one.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, are not to be considered as limiting the present invention, and that the fundamental principles, the main features, and the advantages of the present invention are shown and described above, as would be understood by those skilled in the art.