阅读说明：本技术 一种工艺护栏快速成型方法 (Quick forming method for technological guardrail ) 是由 胡从凤 于 2020-12-29 设计创作，主要内容包括：本发明公开了一种工艺护栏快速成型方法,涉及护栏快速成型技术领域,S1、将原材料通过画线装置进行画线,并通过夹持移动装置对其进行夹持,把其原材料移动到固定装置上。该工艺护栏快速成型方法,通过合理规划,能够对不同规格的原材料进行加工,使其能够加工成所需要的护栏,并对护栏进行存放,其结构简单,并能够减少人员成本,减少资金的支出,并通过对加工的护栏进行喷洒防腐烂的底漆,能够便于对护栏进行长久保存,并防止后期对护栏进行保养,减少不必要的开支,同时,通过喷洒不同颜色的底漆,能够使得该护栏的种类多样化,方便顾客对其护栏进行挑选,并能够吸引更多的顾客来购买。(The invention discloses a rapid forming method of a process guardrail, and relates to the technical field of rapid forming of guardrails, wherein S1, a line is drawn on a raw material through a line drawing device, the raw material is clamped through a clamping and moving device, and the raw material is moved to a fixing device. This quick forming method of technology guardrail, through rational planning, can process the raw and other materials of different specifications, make it can process into required guardrail, and deposit the guardrail, a structure is simple, and can reduce personnel's cost, reduce the expenditure of fund, and spray the primer of preventing rotting through the guardrail to processing, can be convenient for carry out permanent save to the guardrail, and prevent that the later stage from maintaining the guardrail, reduce the unnecessary spending, and simultaneously, through spraying the primer of different colours, can make the kind of this guardrail diversified, make things convenient for customer to select its guardrail, and can attract more customers to purchase.)

1. A quick forming method for a process guardrail is characterized by comprising the following steps: comprises the following steps of (a) carrying out,

s1, drawing the raw material by the drawing device, clamping the raw material by the clamping and moving device, and moving the raw material to the fixing device;

s2, moving the raw material through the conveying device at the lower end of the fixing device, moving the raw material to the position below the cutting device, cutting the line-drawing part of the raw material through the cutting device, punching the raw material through the punching device, moving the cut raw material to the burr processing device through the moving device,

s3, grinding and cleaning the cutting opening of the raw material through a grinding machine inside the burr processing device, and then moving the raw material to the welding device through the moving device;

s4, according to the specifications of the guardrail, calculating the matched gaps among the raw materials in advance, welding the raw materials along the matched raw materials by an automatic welding machine in a welding device, judging whether the welding speed is proper or not according to the color and the state of the falling burrs during welding, judging whether the welding speed is proper or not when the welding speed is reasonable, enabling the falling burrs to be purple red, enabling the burrs not to crack, enabling the pipe seam to have a certain degree of inner ribs, enabling the pipe seam to be bluish, enabling the two sides of the pipe seam to be uniformly heated, enabling the surface to be free of fine seams, skip welding and scratches, enabling the impression not to exceed the wall thickness and negative deviation, enabling the welding seam burn not to exceed the wall thickness deviation;

s5, clamping the raw materials through a clamping and rotating mechanism in the paint spraying device, spraying paint on the cut raw materials through a paint spraying mechanism in the paint spraying device, turning over the raw materials through the clamping and rotating mechanism, spraying paint on the other surface of the raw materials, conveying the sprayed and brushed raw materials into a drying device, and drying the raw materials through the drying device;

and S6, putting the processed guardrail into a warehouse for customers to purchase.

2. The method for quickly forming the technological guardrail according to claim 1, is characterized in that: the cutting device is internally provided with a cutting machine, the power of the cutting machine is 1200W, and the rotating speed of the cutting machine is as follows: 7000-8000 r/min.

3. The method for quickly forming the technological guardrail according to claim 1, is characterized in that: the sander in S3 is set to be a reciprocating electric polishing sander, and the power of the sander is: 900W, the rotating speed of the grinding machine is as follows: 4000 and 5000 r/min.

4. The method for quickly forming the technological guardrail according to claim 1, is characterized in that: the automatic welding machines in the step S4 have 4 sets, which are respectively disposed on the front and rear side walls in the welding device, and the automatic welding machines can move up and down and left and right in the welding device.

5. The method for quickly forming the technological guardrail according to claim 1, is characterized in that: paint spraying apparatus in S5 comprises centre gripping rotating-structure and the mechanism of spraying paint, and centre gripping rotating-structure can rotate in paint spraying apparatus to can drive raw and other materials and move about in paint spraying apparatus, and centre gripping rotating-structure round trip movement about in paint spraying apparatus.

6. The method for quickly forming the technological guardrail according to claim 5, wherein the method comprises the following steps: the quantity of the structure that sprays paint has 6 groups, sets up respectively at the front and back lateral wall of paint spraying apparatus, and the nozzle of the structure that sprays paint aims at raw and other materials.

Technical Field

The invention relates to the technical field of guardrail quick forming, in particular to a process guardrail quick forming method.

Background

The technical guardrail is also called as a zinc steel guardrail, and is a guardrail made of a zinc steel alloy pipe, and has the advantages of high strength, high hardness, exquisite appearance, bright color and the like, so that the guardrail becomes a mainstream product used in residential districts.

Technological guardrail in the market, inconvenient specification according to customer's proposition is processed raw and other materials, and then makes unable required guardrail of processing to can not deposit the guardrail for a long time, and the personnel cost who uses is too high, can not be quick process the guardrail, leads to unable in extreme time to deliver to customer, and secondly, the guardrail that can not process out can not reach the diversification, leads to unable attraction customer.

Disclosure of Invention

The invention aims to provide a method for quickly forming a process guardrail, which solves the problems that the prior art provides inconvenience for processing raw materials according to specifications provided by customers, the required guardrail cannot be processed, the guardrail cannot be stored for a long time, the cost of used personnel is too high, the guardrail cannot be quickly processed, the guardrail cannot be delivered to customers within extreme time, and the guardrail which cannot be processed cannot be diversified, so that the customers cannot be attracted.

In order to solve the technical problems, the invention provides the following technical scheme:

a quick forming method for a process guardrail comprises the following steps:

s1, drawing the raw material by the drawing device, clamping the raw material by the clamping and moving device, and moving the raw material to the fixing device;

s2, moving the raw material through the conveying device at the lower end of the fixing device, moving the raw material to the position below the cutting device, cutting the line-drawing part of the raw material through the cutting device, punching the raw material through the punching device, moving the cut raw material to the burr processing device through the moving device,

s3, grinding and cleaning the cutting opening of the raw material through a grinding machine inside the burr processing device, and then moving the raw material to the welding device through the moving device;

s4, according to the specifications of the guardrail, calculating the matched gaps among the raw materials in advance, welding the raw materials along the matched raw materials by an automatic welding machine in a welding device, judging whether the welding speed is proper or not according to the color and the state of the falling burrs during welding, judging whether the welding speed is proper or not when the welding speed is reasonable, enabling the falling burrs to be purple red, enabling the burrs not to crack, enabling the pipe seam to have a certain degree of inner ribs, enabling the pipe seam to be bluish, enabling the two sides of the pipe seam to be uniformly heated, enabling the surface to be free of fine seams, skip welding and scratches, enabling the impression not to exceed the wall thickness and negative deviation, enabling the welding seam burn not to exceed the wall thickness deviation;

s5, clamping the raw materials through a clamping and rotating mechanism in the paint spraying device, spraying paint on the cut raw materials through a paint spraying mechanism in the paint spraying device, turning over the raw materials through the clamping and rotating mechanism, spraying paint on the other surface of the raw materials, conveying the sprayed and brushed raw materials into a drying device, and drying the raw materials through the drying device;

and S6, putting the processed guardrail into a warehouse for customers to purchase.

The invention is further improved in that: the cutting device is internally provided with a cutting machine, the power of the cutting machine is 1200W, and the rotating speed of the cutting machine is as follows: 7000 and 8000r/min, wherein the cutting machine can adjust the rotating speed of the cutting machine through the control panel.

The invention is further improved in that: the sander in S3 is set to be a reciprocating electric polishing sander, and the power of the sander is: 900W, the rotating speed of the grinding machine is as follows: 4000- & ltSUB & gt 5000r/min & gt, the grinding machine can be adjusted in advance through the control template, so that the grinding machine can rotate according to the specification of raw materials, and the raw materials can be quickly ground.

The invention is further improved in that: the automatic welding machine in S4 has 4 groups, sets up respectively on the front and back lateral wall in welding set, and automatic welding can be through moving about going on in welding set from top to bottom, automatic welding can move in welding set through equipment to be convenient for be applicable to the raw and other materials of different specifications and weld.

The invention is further improved in that: paint spraying apparatus in S5 comprises centre gripping rotating-structure and the mechanism of spraying paint, and centre gripping rotating-structure can rotate in paint spraying apparatus to can drive raw and other materials and remove about in paint spraying apparatus, and centre gripping rotating-structure round trip movement about in paint spraying apparatus, this centre gripping rotating-structure movable mounting is at paint spraying apparatus' S top, can adjust about the centre gripping rotating-structure carries out through the telescoping machine to can adjust equipment in the centre gripping rotating-structure in advance according to the specification of raw and other materials, so that carry out the centre gripping to raw and other materials.

The invention is further improved in that: the quantity of the structure of spraying paint has 6 groups, sets up the lateral wall around paint spraying apparatus respectively, and the nozzle of the structure of spraying paint aims at raw and other materials, and the structure of spraying paint in the paint spraying apparatus can adjust through the manual work, is convenient for adjust this structure of spraying paint according to the specification of raw and other materials, can make the structure of spraying paint aim at the raw and other materials of different specifications to be convenient for spray paint to raw and other materials.

Compared with the prior art, the rapid forming method of the process guardrail has the following beneficial effects:

according to the guardrail processing device, through reasonable planning, raw materials with different specifications can be processed to be processed into required guardrails, the guardrails are stored, the guardrail processing device is simple in structure, can reduce personnel cost and capital expenditure, can rapidly process the guardrails and conveniently deliver the guardrails to customers within a very short time, the customers can keep purchasing for a long time, the processed guardrails are sprayed with the anti-rot primer, the guardrails can be conveniently stored for a long time, the guardrails are prevented from being maintained in the later period, unnecessary expenses are reduced, meanwhile, the primers with different colors are sprayed, the guardrail can be diversified, the customers can conveniently select the guardrails, and more customers can be attracted to purchase.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

A quick forming method for a process guardrail comprises the following steps:

s1, drawing the raw material by the drawing device, clamping the raw material by the clamping and moving device, and moving the raw material to the fixing device;

s2, moving the raw material through the conveying device at the lower end of the fixing device, moving the raw material to the position below the cutting device, cutting the line-drawing part of the raw material through the cutting device, punching the raw material through the punching device, moving the cut raw material to the burr processing device through the moving device,

s3, grinding and cleaning the cutting opening of the raw material through a grinding machine inside the burr processing device, and then moving the raw material to the welding device through the moving device;

s4, according to the specifications of the guardrail, calculating the matched gaps among the raw materials in advance, welding the raw materials along the matched raw materials by an automatic welding machine in a welding device, judging whether the welding speed is proper or not according to the color and the state of the falling burrs during welding, judging whether the welding speed is proper or not when the welding speed is reasonable, enabling the falling burrs to be purple red, enabling the burrs not to crack, enabling the pipe seam to have a certain degree of inner ribs, enabling the pipe seam to be bluish, enabling the two sides of the pipe seam to be uniformly heated, enabling the surface to be free of fine seams, skip welding and scratches, enabling the impression not to exceed the wall thickness and negative deviation, enabling the welding seam burn not to exceed the wall thickness deviation;

s5, clamping the raw materials through a clamping and rotating mechanism in the paint spraying device, spraying paint on the cut raw materials through a paint spraying mechanism in the paint spraying device, turning over the raw materials through the clamping and rotating mechanism, spraying paint on the other surface of the raw materials, conveying the sprayed and brushed raw materials into a drying device, and drying the raw materials through the drying device;

and S6, putting the processed guardrail into a warehouse for customers to purchase.

The invention has the beneficial effects that:

through the above-mentioned step, make this flow plan rationally, can process the raw and other materials of different specifications, make it can process into required guardrail, and deposit the guardrail, a structure is simple, and personnel's cost can be reduced, reduce the expenditure of fund, through above flow, can process the guardrail fast, and be convenient for deliver the guardrail to client in the time of extremely short, can make client keep buying for a long time, and spray the priming paint of preventing rotting through the guardrail to processing, can be convenient for preserve the guardrail for a long time, and prevent that the later stage from maintaining the guardrail, reduce the unnecessary spending, and simultaneously, through spraying the priming paint of different colours, can make the kind of this guardrail diversified, make things convenient for client to select its guardrail, and can attract more clients to purchase.

Example 2

On the basis of the above embodiment 1, a cutting machine is arranged in the cutting device, the power of the cutting machine is 1200W, and the rotating speed of the cutting machine is as follows: 7000- > 8000r/min, the cutting machine can adjust the rotating speed of the cutting machine through the control panel, the sander in S3 is set as a reciprocating electric polishing sander, the power of the sander is: 900W, the rotating speed of the grinding machine is as follows: 4000 + 5000r/min, the polisher can be adjusted in advance through a control template, so that the polisher can rotate according to the specification of raw materials, so that the raw materials can be rapidly polished, 4 groups of automatic welding machines in S4 are arranged on the front side wall and the rear side wall in a welding device respectively, automatic welding can be carried out up and down and left and right in the welding device, the automatic welding can be moved in the welding device through equipment and is convenient for welding the raw materials with different specifications, a paint spraying device in S5 comprises a clamping rotating structure and a paint spraying mechanism, the clamping rotating structure can rotate in the paint spraying device and can drive the raw materials to move left and right in the paint spraying device, the clamping rotating structure moves back and forth left in the paint spraying device, the clamping rotating structure is movably arranged at the top of the paint spraying device, and the type of the primer is HB-40060, the clamping rotary structure can be adjusted up and down through the telescopic machine, equipment in the clamping rotary structure can be adjusted in advance according to the specification of raw materials so as to clamp the raw materials, the number of the paint spraying structures is 6, the paint spraying structures are respectively arranged on the front side wall and the rear side wall of the paint spraying device, the nozzles of the paint spraying structures are aligned to the raw materials, the paint spraying structures in the paint spraying device can be adjusted manually, the paint spraying structures can be adjusted according to the specification of the raw materials, the paint spraying structures can be aligned to the raw materials with different specifications and the raw materials can be conveniently sprayed, wherein the equipment in guardrail processing can be set through the control panel according to the requirement of a customer for processing the guardrail according to the requirement of the customer, so that the guardrail required by the customer can be quickly processed by the quick guardrail, and when the guardrail is painted according to the requirements of customers, the color of the primer in the paint spraying structure is changed so as to achieve the color required by the customers.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.