阅读说明：本技术 一种带变形适配器层的缠绕芯模及复合壳体成型方法 (Winding core mold with deformation adapter layer and composite shell forming method ) 是由 梁纪秋 赵飞 司学龙 范开春 周睿 肖任勤 储成彪 钟志文 于 2021-02-18 设计创作，主要内容包括：本发明涉及固体发动机壳体结构技术领域,公开了一种带变形适配器层的缠绕芯模,所述缠绕芯模用于成型复合壳体,缠绕芯模包括芯模壳体,芯模壳体的前端中央被带有台阶的芯轴穿出,所述芯模壳体包含金属骨架、以及依次包裹在金属骨架外层的麻绳层和石膏层；所述金属骨架与所述麻绳层之间设置具有低弹性模量的变形适配器层；当高温固化复合壳体引发芯轴轴向膨胀时,所述复合壳体保持原有位置不变；所述变形适配器层内壁被热膨胀的金属骨架压缩变形。本发明的缠绕芯模及复合壳体成型方法,该缠绕芯模使得复合壳体内型面更接近于设计状态,且减小了复合壳体的固化内应力。(The invention relates to the technical field of solid engine shell structures and discloses a winding core mold with a deformation adapter layer, wherein the winding core mold is used for forming a composite shell and comprises a core mold shell, the center of the front end of the core mold shell is penetrated out by a core shaft with steps, and the core mold shell comprises a metal framework, a hemp rope layer and a gypsum layer which are sequentially wrapped on the outer layer of the metal framework; a deformation adapter layer with low elastic modulus is arranged between the metal framework and the hemp rope layer; when the composite shell is cured at high temperature to cause axial expansion of the mandrel, the composite shell keeps the original position unchanged; the inner wall of the deformation adapter layer is compressed and deformed by the thermal expansion metal framework. According to the winding core mold and the forming method of the composite shell, the inner molded surface of the composite shell is closer to the design state by the winding core mold, and the curing internal stress of the composite shell is reduced.)

1. The utility model provides a winding mandrel of adapter layer is warp in area, winding mandrel (100) are used for compound casing (200) of shaping, and winding mandrel (100) are worn out by dabber (11) that have the step including mandrel casing (12), the front end central authorities of mandrel casing (12), its characterized in that:

the core mold shell (12) comprises a metal framework (121), and a hemp rope layer (122) and a gypsum layer (123) which are sequentially wrapped on the outer layer of the metal framework (121); a deformation adapter layer (125) with low elastic modulus is arranged between the metal framework (121) and the hemp rope layer (122);

when the high-temperature curing composite shell (200) causes the mandrel (11) to axially expand, the composite shell (200) keeps the original position; the inner wall of the deformation adapter layer (125) is compressed and deformed by the metal framework (121) which is thermally expanded.

2. A winding mandrel with a deforming adapter layer as claimed in claim 1, wherein: the deformation adapter layer (125) is of a porous structure and is made of a rubber material with high-temperature resistance and low-temperature resistance.

3. A winding mandrel with a deforming adapter layer as claimed in claim 2, characterised in that: the cross section of the deformation adapter layer (125) is in an arc shape with gradually changed thickness, and the thickness of the deformation adapter layer is gradually increased from back to front.

4. A winding mandrel with a deforming adapter layer as claimed in claim 2, characterised in that: the deformability of the deformation adapter layer (125) is positively correlated with the aperture ratio of the deformation adapter layer, and the deformability of the deformation adapter layer (125) is adjusted by adjusting the aperture ratio of the deformation adapter layer (125) so that the compression deformation amount of the deformation adapter layer is equal to the thermal expansion deformation amount of the metal framework (121).

5. A winding mandrel with a deforming adapter layer as claimed in claim 1, wherein: the deformation adapter layer (125) is in a spherical cover shape with an opening at the front end, and the opening is flat; the mandrel (11) passes through the opening.

6. A winding mandrel with a deforming adapter layer as claimed in claim 1, wherein: the winding core mold (100) further comprises a positioning ring (124) and a limiting block (134), the positioning ring (124) is fixedly sleeved on the core shaft (11), and the positioning ring (124) abuts against the front end face of the metal framework (121); the limiting block (134) abuts against the front end face of the composite shell (200) through a joint positioning ring (131); and when the composite shell (200) is cured at high temperature, the limiting block (134) is removed.

7. A winding mandrel with a deforming adaptor layer as claimed in claim 6, characterised in that: the positioning ring (124), the joint positioning ring (131) and the limiting block (134) are sleeved on the same step surface of the mandrel (11).

8. A winding mandrel with a deforming adaptor layer as claimed in claim 7, characterised in that: the top of the joint positioning ring (131) extends backwards and forms a cavity with the mandrel (11), and the positioning ring (124) is positioned in the cavity.

9. A method of forming a composite shell using the winding mandrel of claim 1, comprising the steps of:

wrapping the outer surface of the metal framework (121) with a deformation adapter layer (125); a hemp rope layer (122) is wound outside the deformation adapter layer (125), and a gypsum layer (123) is bonded outside the hemp rope layer (122) to form a core mold shell (12);

coating the composite shell (200) to be cured on the outer surface of the core mold shell (12);

curing the composite shell (200) at a high temperature; during curing, the mandrel (11) expands axially, the deformation adapter layer (125) compensates for thermal expansion deformation of the metal framework (121), and the composite shell (200) keeps the original position unchanged;

after curing is completed, the composite shell (200) is ejected from the core shell (12).

10. The composite shell molding method of claim 9, wherein: the deformation adapter layer (125) is of a porous structure and is made of a rubber material with high-temperature and low-temperature resistance; the cross section of the deformation adapter layer (125) is in an arc shape with gradually changed thickness, and the thickness of the deformation adapter layer is gradually increased from back to front.

Technical Field

The invention relates to the technical field of solid engine shell structures, in particular to a winding core mold with a deformation adapter layer and a composite shell forming method.

Background

At present, the forming of the composite shell of the solid engine is mainly completed on a winding core mould, specifically, a heat insulation layer is coated on the winding core mould, a fiber layer is wound on the surface of the heat insulation layer, and the fiber layer and the heat insulation layer are demoulded after high-temperature curing to obtain the composite shell. The winding core mold is used as a key mold for forming the composite shell, and the outline of the winding core mold determines the inner molded surface of the composite shell.

However, for large or large length-to-diameter ratio composite shells, the winding core mold will produce large thermal expansion deformation, especially at the end socket portion, during high temperature curing. When the composite shell is cured at a high temperature, the winding core mold expands to become large, the composite shell is cured at a high temperature, the winding core mold shrinks to become small after being cooled, the composite shell is cured and molded at the high temperature, the composite shell is difficult to shrink synchronously along with the core mold during cooling, particularly, a joint is fixed with the core mold, the core mold and the shell are stressed mutually due to the shrinkage of the core mold during cooling, the seal head profile of the composite shell is difficult to predict, the profile in the composite shell is greatly deviated from the design state finally, and the composite shell is cured at the core mold expansion state and can generate large internal stress.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a winding core mold with a deformation adapter layer and a composite shell forming method.

In order to achieve the above purposes, the invention discloses a winding core mold with a deformation adapter layer, wherein the winding core mold is used for forming a composite shell and comprises a core mold shell, and the center of the front end of the core mold shell is penetrated out by a core mold with steps; the core mold shell comprises a metal framework, and a hemp rope layer and a gypsum layer which are sequentially wrapped on the outer layer of the metal framework; a deformation adapter layer with low elastic modulus is arranged between the metal framework and the hemp rope layer;

when the composite shell is cured at high temperature to cause axial expansion of the mandrel, the composite shell keeps the original position unchanged; the inner wall of the deformation adapter layer is compressed and deformed by the thermal expansion metal framework.

In some embodiments, the deformation adaptor layer is a porous structure, and a silicone rubber material with high temperature and low temperature resistance is adopted.

In some embodiments, the cross section of the deformed adapter layer is an arc shape with gradually changing thickness, and the thickness of the deformed adapter layer gradually increases from back to front.

In some embodiments, the deformability of the deformation adapter layer is positively correlated with the opening rate of the deformation adapter layer, and the deformation ability of the deformation adapter layer is adjusted by adjusting the opening rate of the deformation adapter layer so that the compression deformation amount of the deformation adapter layer is equal to the thermal expansion deformation amount of the metal framework.

In some embodiments, the deformable adapter layer is in the shape of a spherical cap with an open front end, and the open front end is flat; the mandrel passes through the opening.

In some embodiments, the winding core mold further comprises a positioning ring and a limiting block, the positioning ring is sleeved and fixed on the core shaft, and the positioning ring abuts against the front end face of the metal framework; the limiting block abuts against the front end face of the composite shell through a joint positioning ring; and when the composite shell is cured at high temperature, the limiting block is removed.

In some embodiments, the positioning ring, the joint positioning ring and the limiting block are sleeved on the same step surface of the mandrel.

In some embodiments, the top of the joint locating ring protrudes rearward and forms a cavity with the mandrel, the locating ring being located within the cavity.

The invention also discloses a method for forming the composite shell by using the winding core mould, which comprises the following steps:

wrapping a deformation adapter layer on the outer surface of the metal framework; a hemp rope layer is wound outside the deformation adapter layer, and a gypsum layer is bonded outside the hemp rope layer to form a core mold shell;

coating the composite shell to be cured on the outer surface of the core mold shell;

curing the composite shell at high temperature; during curing, the mandrel axially expands, the deformation adapter layer compensates the thermal expansion deformation of the metal framework, and the composite shell keeps the original position unchanged;

after curing is completed, the composite shell is demolded from the mandrel shell.

In some embodiments, the deformation adapter layer is a porous structure, and a silicone rubber material with high temperature resistance and low temperature resistance is adopted; the cross section of the deformation adapter layer is in an arc shape with gradually changed thickness, and the thickness of the deformation adapter layer is gradually increased from back to front.

The technical scheme provided by the invention has the beneficial effects that:

according to the winding core mold with the deformation adapter layer and the composite shell forming method, the deformation adapter layer with low elastic modulus is arranged between the metal framework of the winding core mold and the hemp rope layer, when the composite shell is cured at high temperature, the metal framework expands and compresses the deformation adapter layer, the deformation adapter layer compensates for thermal expansion deformation of the metal framework, the composite shell keeps the original position unchanged, the inner molded surface and curing of the composite shell are not affected by thermal expansion of the winding core mold, curing internal stress is absorbed by the deformation adapter layer, the curing internal stress of the composite shell is reduced, and the performance of the composite shell is optimized.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a schematic structural view of a winding core mold curing shell according to an embodiment of the present invention.

Fig. 2 is a partially enlarged view of a deformed adapter layer provided in an embodiment of the present invention.

Reference numerals: 100. winding a core mold; 200. a composite housing; 11. a mandrel; 12. a core mold housing; 13. a joint positioning structure; 121. a metal skeleton; 122. a hemp rope layer; 123. a gypsum layer; 124. a positioning ring; 125. a deformable adapter layer; 131. a joint positioning ring; 134. a limiting block; 2. a housing joint; 3. a heat insulating layer; 4. winding the shell.

Detailed Description

The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.

As shown in fig. 1, the present invention discloses an embodiment of a winding core mold with a deformation adapter layer, and the winding core mold 100 includes a core mold 11 and a core mold housing 12. The winding core mold 100 serves as a mold for molding the composite shell 200, and the composite shell 200 is coated on the outer surface of the core mold shell 12. The center of the front end of the core mold housing 12 is penetrated by a stepped core shaft 11.

The core mold shell 12 includes a metal frame 121, and a hemp rope layer 122 and a gypsum layer 123 which are sequentially wrapped around the outer layer of the metal frame 121. A deformable adapter layer 125 having a low modulus of elasticity is disposed between the metal skeleton 121 and the twine layer 122. When the high-temperature curing composite shell 200 causes the mandrel 11 to axially expand, the composite shell 200 keeps the original position unchanged; meanwhile, the inner wall of the deformation adapter layer 125 is compressed and deformed by the thermal expansion metal skeleton 121, and the compression deformation amount of the deformation adapter layer 125 just compensates the thermal expansion deformation amount of the metal skeleton 121.

Specifically, the deformable adapter layer 125 has a compressive modulus of 1.48MPa to 4.60MPa at 50% strain in an un-apertured state. Preferably, the deformed adapter layer 125 has a compressive modulus of 0.31MPa at 42.5% strain with an open porosity of 60%.

In one embodiment, the deformable adapter layer 125 is a porous structure and is made of a rubber material with high temperature and low temperature resistance. During the high temperature curing of the composite shell 200, the deformation of the deformed adapter layer 125 itself due to thermal expansion is negligible, and mainly due to the compression deformation of the metal skeleton 121.

Specifically, the rubber material includes silicone rubber, chloroprene rubber, butyl rubber, and the like. In one embodiment, the deformable adapter layer 125 is a hybrid modified room temperature vulcanized silicone rubber with substantially unchanged compressive properties at room temperature and 150 ℃, which compressive properties are primarily affected by the open porosity.

As shown in fig. 2, the cross section of the deformed adaptor layer 125 is an arc shape with a gradually changing thickness, and the thickness thereof gradually increases from back to front. During the actual high-temperature curing of the composite shell 200, the radial deformation is substantially negligible relative to the axial deformation due to the large axial deformation, and the design of the deformation adaptor layer 125 mainly considers the large axial expansion of the deformation. The metal skeleton 121 expands mainly in the axial direction of the mandrel, and the thickness of the deformation adaptor layer 125 is designed to be able to adapt to the thermal expansion of the metal skeleton 121 to the maximum extent, and the expansion of the metal skeleton 121 is compensated by the compression of the deformation adaptor layer 125.

Further, the deformability of the deformation adaptor layer 125 is positively correlated to the aperture ratio thereof, and the deformability of the deformation adaptor layer 125 is adjusted by adjusting the aperture ratio of the deformation adaptor layer 125 so that the compression deformation amount is equal to the thermal expansion deformation amount of the metal skeleton 121. The aperture ratio of the deformed adapter layer 125 is obtained through experiments. The amount of compression deformation of the deformable adapter layer 125 is equal to the amount of thermal expansion deformation of the metal skeleton 121, the shape of the entire core shell 12 remains unchanged, and the position of the composite shell 200 remains unchanged, thereby ensuring that the inner profile of the composite shell is closer to the design state after curing.

Specifically, the deformable adapter layer 125 is a spherical cover shape with an opening at the front end, and the opening is flat; the mandrel 11 passes through the opening.

In one embodiment, the winding core mold 100 further includes a positioning ring 124 and a stop block 134, the positioning ring 124 is fixed on the core shaft 11, and the positioning ring 124 abuts against the front end surface of the metal frame 121. The limiting block 134 abuts against the front end face of the composite shell 200 through the joint positioning ring 131; when the composite shell 200 is cured at a high temperature, the limiting block 134 is removed, so that the expansion of the mandrel 11 is relatively independent of the expansion of the metal framework 121, and the axial expansion of the mandrel 11 does not change the position of the composite shell 200. Specifically, the limiting block 134 is detachably and fixedly connected with the core shaft 11 through a bolt.

Further, the positioning ring 124, the joint positioning ring 131 and the limiting block 134 are sleeved on the same step surface of the mandrel 11. It should be noted that, in the prior art, the positioning ring 124 is located on one step surface, the joint positioning ring 131 and the limiting block 134 are located on the other step surface, and the joint positioning ring 131 abuts against the transition of the two steps near the side end surface of the mandrel 11, so that the axial expansion of the mandrel 11 pushes the joint positioning ring 131 to move forward, thereby changing the relative position of the composite housing 200 and increasing the error of the inner profile of the composite housing 200. The positioning ring 124, the joint positioning ring 131 and the limiting block 134 are sleeved on the same step surface of the mandrel 11, and the limiting block 134 is removed before solidification, so that the technical problem is solved, and the inner profile error of the composite shell 200 is reduced.

In one embodiment, the top of the joint positioning ring 131 extends rearward and forms a cavity with the mandrel 11, and the positioning ring 124 is located in the cavity; independent positioning of the composite shell 200 and the metal skeleton 121 is achieved.

According to the winding core mold with the deformation adapter layer, the deformation adapter layer 125 with low elastic modulus is arranged between the metal framework 121 of the winding core mold 100 and the hemp rope layer 122, when the composite shell 200 is cured at high temperature, the metal framework 121 expands and compresses the deformation adapter layer 125, the deformation adapter layer 125 compensates for thermal expansion deformation of the metal framework 121, the composite shell 200 keeps the original position unchanged, the inner profile and curing of the composite shell 200 are guaranteed not to be affected by thermal expansion of the winding core mold 100, curing internal stress is absorbed through the deformation adapter layer 125, the curing internal stress of the composite shell 200 is reduced, and the performance of the composite shell 200 is optimized.

The invention also discloses a method for forming the composite shell by using the winding core mould, which comprises the following steps:

wrapping the outer surface of the metal framework 121 with a deformation adapter layer 125; the core mold case 12 is formed by winding a hemp rope layer 122 around the outside of the deformable adapter layer 125, and bonding a gypsum layer 123 to the outside of the hemp rope layer 122.

Coating the composite shell 200 to be cured on the outer surface of the core mold shell 12;

curing the composite shell 200 at a high temperature; during curing, the mandrel 11 expands axially, the deformation adapter layer 125 compensates for thermal expansion deformation of the metal framework 121, and the composite shell 200 keeps the original position unchanged;

after curing is completed, the composite shell 200 is ejected from the core shell 12.

Specifically, coating the composite shell 200 to be cured on the outer surface of the core mold shell 12 includes winding a fiber reinforced resin based material on the outer surface of the core mold shell 12 and forming the composite shell 200.

Further, the deformation adapter layer 125 is a porous structure with variable thickness, and is made of a rubber material with high temperature and low temperature resistance; the cross section of the deformed adaptor layer 125 is an arc shape with gradually changing thickness, and the thickness of the deformed adaptor layer gradually increases from back to front. Preferably, the deformable adapter layer 125 is a hybrid modified room temperature vulcanized silicone rubber, and has substantially unchanged compression properties at room temperature and 150 ℃, and the compression properties are mainly affected by the open porosity.

In one embodiment, the winding core mold 100 further includes a positioning ring 124 and a stop block 134, the positioning ring 124 is fixed on the core shaft 11, and the positioning ring 124 abuts against the front end surface of the metal frame 121. The limiting block 134 abuts against the front end face of the composite shell 200 through the joint positioning ring 131; when the composite shell 200 is cured at a high temperature, the limiting block 134 is removed, so that the expansion of the mandrel 11 is relatively independent of the expansion of the metal framework 121, and the axial expansion of the mandrel 11 does not change the position of the composite shell 200.

According to the composite shell forming method, the winding core mold 100 with the deformation adapter layer 125 with low elastic modulus is adopted for forming the composite shell 200, when the composite shell 200 is cured at high temperature, the metal framework 121 expands and compresses the deformation adapter layer 125, the deformation adapter layer 125 compensates for thermal expansion deformation of the metal framework 121, the composite shell 200 keeps the original position unchanged, the inner molded surface and curing of the composite shell 200 are not affected by thermal expansion of the winding core mold 100, the curing internal stress of the composite shell 200 is reduced, the inner molded surface of the composite shell 200 formed by the composite shell forming method is closer to the design state, and the composite shell forming method has high economic value.

In the description of the present invention, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present invention. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

It is to be noted that, in the present invention, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The foregoing are merely exemplary embodiments of the present invention, which enable those skilled in the art to understand or practice the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.