阅读说明：本技术 一种火锅底料自动脱盒装置及其方法 (Automatic hot pot seasoning box removing device and method thereof ) 是由 王云川 于 2020-12-30 设计创作，主要内容包括：本发明涉及火锅底料技术领域,且公开了一种火锅底料自动脱盒装置,包括冷却线、推料机构、过渡滑板、第一输送机、第二输送机、双层输送机、第三输送机、扩盒机构、翻转机构、震动机构、第一取盒机构、第二取盒机构、排序输送机、真空输送机、真空包装机和空盒输送机,所述冷却线的右侧装设有推料机构,所述推料机构的下方装设有过渡滑板,所述过渡滑板的右侧装设有第一输送机,所述第一输送机的下方装设有双层输送机,所述双层输送机的正面装设有扩盒机构,所述双层输送机的背面装设有第二输送机。该火锅底料自动脱盒装置及其方法,实现了方块火锅的自动脱盒、排序包装以及料盒回收等操作的自动化生产。(The invention relates to the technical field of hotpot seasonings and discloses an automatic box releasing device for the hotpot seasonings, which comprises a cooling line, a material pushing mechanism, a transition sliding plate, a first conveyor, a second conveyor, a double-layer conveyor, a third conveyor, a box expanding mechanism, a turnover mechanism, a vibration mechanism, a first box taking mechanism, a second box taking mechanism, a sorting conveyor, a vacuum packaging machine and an empty box conveyor. The automatic hot pot seasoning removing device and the method thereof realize the automatic production of operations of automatic box removing, sorting and packaging, material box recycling and the like of square hot pots.)

1. An automatic hot pot seasoning box removing device comprises a cooling line (1), a material pushing mechanism (2), a transition sliding plate (3), a first conveyor (4), a second conveyor (5), a double-layer conveyor (6), a third conveyor (7), a box expanding mechanism (8), a turnover mechanism (9), a vibration mechanism (10), a first box taking mechanism (11), a second box taking mechanism (12), a sequencing conveyor (13), a vacuum conveyor (14), a vacuum packaging machine (15) and an empty box conveyor (16), and is characterized in that the material pushing mechanism (2) is installed on the right side of the cooling line (1), the transition sliding plate (3) is installed below the material pushing mechanism (2), the first conveyor (4) is installed on the right side of the transition sliding plate (3), the double-layer conveyor (6) is installed below the first conveyor (4), the box expanding mechanism (8) is installed on the front side of the double-layer conveyor (6), the box taking machine is characterized in that a second conveyor (5) is installed on the back of the double-layer conveyor (6), a third conveyor (7) is installed below the second conveyor (5), a turnover mechanism (9) is installed on the front of the third conveyor (7), a first box taking mechanism (11) and a second box taking mechanism (12) are installed on the front of the third conveyor (7), an empty box conveyor (16) is installed on the left side of the second box taking mechanism (12), a sorting conveyor (13) is installed below the third conveyor (7), a vacuum conveyor (14) is installed below the sorting conveyor (13), and a vacuum packaging machine (15) is installed below the vacuum conveyor (14).

2. The automatic hot pot seasoning separating device as claimed in claim 1, wherein the number of the empty box conveyors (16) is not less than five, and the plurality of empty box conveyors (16) are arranged in an L shape.

3. The automatic hot pot seasoning box removing device as claimed in claim 1, wherein the double-layer conveyor (6) is arranged in double layers, the upper layer of the double-layer conveyor (6) is connected with the box expanding mechanism (8), and the lower layer of the double-layer conveyor (6) is connected with the turnover mechanism (9).

4. The automatic hot pot seasoning separating device as claimed in claim 1, wherein the conveying direction of the upper double-layer conveyor (6) is from top to bottom, the conveying direction of the lower double-layer conveyor (6) is from bottom to top, and the lower double-layer conveyor (6) is connected with the second conveyor (5).

5. An automatic hot pot seasoning removing method is characterized by comprising the following steps:

1) the well frozen hotpot condiment in the cooling line (1) is utilized, and the hotpot condiment with the box body is frozen into a square shape matched with the box body by the cooling line (1);

2) after the step 1) is completely frozen, pushing the hot pot seasoning by a material pushing mechanism (2), pushing out a cooling line (1), conveying the hot pot seasoning by a first conveyor (4) and a double-layer conveyor (6) under the coordination of a transition sliding plate (3), carrying out box expansion pre-stripping on the hot pot seasoning to a box expansion mechanism (8), dropping the stripped hot pot seasoning to a turnover mechanism (9) on the lower double-layer conveyor (6), and turning over the hot pot seasoning by 180 degrees by the turnover mechanism (9);

3) conveying the hotpot condiment and the material box overturned in the step 2) to a third conveyor (7) under the conveying of a double-layer conveyor (6) and a second conveyor (5), conveying the hotpot condiment and the material box to a vibration mechanism (10) through the third conveyor (7), separating the hotpot condiment and the inner wall of the material box by the vibration mechanism (10) in a vibration mode, conveying the hotpot condiment to a first box taking mechanism (11) and a second box taking mechanism (12) through the third conveyor (7), completely separating the hotpot condiment and the material box through the first box taking mechanism (11) and the second box taking mechanism (12), and placing the separated material box on an empty box conveyor (16) through the first box taking mechanism (11) and the second box taking mechanism (12);

4) conveying the hotpot condiment separated in the step 3) by a sorting conveyor (13), performing adaptive sorting, putting the hotpot condiment into a vacuum packaging machine (15), performing vacuum packaging on the hotpot condiment by the vacuum packaging machine (15), stacking and forming, and conveying the separated material box to a filling device by an empty box conveyor (16).

Technical Field

The invention relates to the technical field of hotpot seasonings, in particular to an automatic hot pot seasoning removing device and a method thereof.

Background

The bone thick soup hotpot condiment has strong fragrance and high nutrient content; fish soup base material, fish, has eyesight improving effect, and fish soup has nourishing effect; the chicken soup base is clear, fragrant and not easy to cause excessive internal heat, and some chafing dish bases specially for women, such as pigeon soup base, have the function of nourishing yin.

The arrangement of taking off the box in current chafing dish bed charge production line is perfect inadequately, can not take off the box full automatization, needs certain manual intervention, and the human cost in the production is higher, and manpower speed is inhomogeneous, the firm demand that adaptation that can not be better promoted day by day.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides the automatic hot pot seasoning removing device and the method thereof, which have the advantage of high automation degree, and solve the problems that the prior hot pot seasoning production line has incomplete box removing setting, can not carry out full-automatic box removing, needs certain manual intervention, has high labor cost in production, has uneven labor speed, and can not better adapt to the increasing manufacturer requirements.

(II) technical scheme

In order to achieve the purpose of high automation degree, the invention provides the following technical scheme: an automatic hot pot seasoning box removing device comprises a cooling line, a material pushing mechanism, a transition sliding plate, a first conveyor, a second conveyor, a double-layer conveyor, a third conveyor, a box expanding mechanism, a turnover mechanism, a vibration mechanism, a first box taking mechanism, a second box taking mechanism, a sorting conveyor, a vacuum packaging machine and an empty box conveyor, wherein the material pushing mechanism is arranged on the right side of the cooling line, the transition sliding plate is arranged below the material pushing mechanism, the first conveyor is arranged on the right side of the transition sliding plate, the double-layer conveyor is arranged below the first conveyor, the box expanding mechanism is arranged on the front side of the double-layer conveyor, the second conveyor is arranged on the back side of the double-layer conveyor, the third conveyor is arranged below the second conveyor, the turnover mechanism is arranged on the front side of the third conveyor, the first box taking mechanism and the second box taking mechanism are arranged on the front side of the third conveyor, an empty box conveyor is arranged on the left side of the second box taking mechanism, a sorting conveyor is arranged below the third conveyor, a vacuum conveyor is arranged below the sorting conveyor, and a vacuum packaging machine is arranged below the vacuum conveyor

Preferably, the number of the empty box conveyors is not less than five, and the empty box conveyors are arranged in an L shape.

Preferably, the double-layer conveyor is arranged in a double-layer mode, the upper layer of the double-layer conveyor is connected with the box expanding mechanism, and the lower layer of the double-layer conveyor is connected with the turnover mechanism.

Preferably, the conveying direction of the double-layer conveyor on the upper layer is from top to bottom, the conveying direction of the double-layer conveyor on the lower layer is from bottom to top, and the double-layer conveyor on the lower layer is connected with the second conveyor

The invention aims to solve another technical problem of providing an automatic hot pot seasoning removing method, which comprises the following steps:

1) freezing the hot pot seasoning with the box body into a square shape matched with the box body by using a cooling line;

2) after the step 1) is completely frozen, pushing the hot pot seasoning out of a cooling line by a pushing mechanism, conveying the hot pot seasoning to a box expanding mechanism for box expanding pre-stripping under the coordination of a transition sliding plate and a first conveyor and a double-layer conveyor, dropping the hot pot seasoning after being stripped to a turnover mechanism on the lower double-layer conveyor, and turning the hot pot seasoning 180 degrees by the turnover mechanism;

3) conveying the hotpot condiment and the material box overturned in the step 2) to a third conveyor under the conveying of a double-layer conveyor and a second conveyor, conveying the hotpot condiment and the material box to a vibration mechanism through the third conveyor, separating the hotpot condiment from the inner wall of the material box in an oscillating mode through the vibration mechanism, conveying the hotpot condiment to a first box taking mechanism and a second box taking mechanism through the third conveyor, completely separating the hotpot condiment from the material box through the first box taking mechanism and the second box taking mechanism, and placing the separated material box on an empty box conveyor through the first box taking mechanism and the second box taking mechanism;

4) conveying the separated hotpot condiment in the step 3) by a sorting conveyor, performing adaptive sorting, putting the hotpot condiment into a vacuum packaging machine, performing vacuum packaging on the hotpot condiment by the vacuum packaging machine, stacking and forming, and conveying the separated material box to a filling device by an empty box conveyor.

(III) advantageous effects

Compared with the prior art, the invention provides an automatic hot pot seasoning removing device and a method thereof, which have the following beneficial effects:

the automatic hot pot seasoning removing device and the method thereof utilize the hot pot seasoning frozen by a cooling line, the cooling line freezes the hot pot seasoning with a box body into a square shape matched with the box body, after the hot pot seasoning is completely frozen, the hot pot seasoning is pushed by a material pushing mechanism to push out the cooling line, the hot pot seasoning is conveyed by a first conveyor and a double-layer conveyor under the coordination of a transition sliding plate to a box expanding mechanism for expanding and pre-stripping, the hot pot seasoning after being stripped falls to a turnover mechanism on the lower double-layer conveyor, the hot pot seasoning and a material box are overturned by 180 degrees by the turnover mechanism, the hot pot seasoning and the material box are conveyed to a third conveyor under the conveying of the double-layer conveyor and a second conveyor, the hot pot seasoning is conveyed to a vibrating mechanism by the third conveyor, the vibrating mechanism vibrates and separates the hot pot seasoning from the inner wall of the material box, and then the hot pot seasoning is conveyed to a first box taking mechanism and a second box taking mechanism by the third conveyor, the first box taking mechanism and the second box taking mechanism completely separate the hot pot seasoning, and the separated material boxes are placed on an empty box conveyor by virtue of a first material box taking mechanism and a second material box taking mechanism, the separated hotpot condiment is conveyed by the sorting conveyor and is subjected to adaptive sorting, the hotpot condiment is placed into a vacuum packaging machine, the vacuum packaging machine is used for carrying out vacuum packaging on the hotpot condiment and stacking and forming, the separated material boxes are conveyed to a filling device by virtue of the empty box conveyor, and the automatic production of operations such as automatic box removal, sorting and packaging of the square hotpot, material box recovery and the like is realized by the above procedures.

Drawings

FIG. 1 is a schematic view of a hotpot condiment production line according to the invention;

FIG. 2 is a partial schematic view of FIG. 1 according to the present invention.

In the figure: the automatic box-taking machine comprises a cooling line 1, a material pushing mechanism 2, a transition sliding plate 3, a first conveyor 4, a second conveyor 5, a double-layer conveyor 6, a third conveyor 7, a box-expanding mechanism 8, a turnover mechanism 9, a vibration mechanism 10, a first box-taking mechanism 11, a second box-taking mechanism 12, a sorting conveyor 13, a vacuum conveyor 14, a vacuum packaging machine 15 and an empty box conveyor 16.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention and the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the automatic hot pot seasoning removing device includes a cooling line 1, a material pushing mechanism 2, a transition sliding plate 3, a first conveyor 4, a second conveyor 5, a double-layer conveyor 6, a third conveyor 7, a box expanding mechanism 8, a turnover mechanism 9, a vibration mechanism 10, a first box taking mechanism 11, a second box taking mechanism 12, a sorting conveyor 13, a vacuum conveyor 14, a vacuum packing machine 15 and an empty box conveyor 16, wherein the right side of the cooling line 1 is provided with the material pushing mechanism 2, the transition sliding plate 3 is arranged below the material pushing mechanism 2, the first conveyor 4 is arranged on the right side of the transition sliding plate 3, the double-layer conveyor 6 is arranged below the first conveyor 4, the box expanding mechanism 8 is arranged on the front side of the double-layer conveyor 6, the second conveyor 5 is arranged on the back side of the double-layer conveyor 6, the third conveyor 7 is arranged below the second conveyor 5, the turnover mechanism 9 is arranged on the front side of the third conveyor 7, the front surface of the third conveyor 7 is provided with a first box taking mechanism 11 and a second box taking mechanism 12, the left side of the second box taking mechanism 12 is provided with an empty box conveyor 16, the lower part of the third conveyor 7 is provided with a sorting conveyor 13, the lower part of the sorting conveyor 13 is provided with a vacuum conveyor 14, and the lower part of the vacuum conveyor 14 is provided with a vacuum packing machine 15.

Preferably, the number of the empty box conveyors 16 is not less than five, and the plurality of empty box conveyors 16 are arranged in an L-shape.

Preferably, the double-layer conveyor 6 is arranged in a double-layer mode, the upper double-layer conveyor 6 is connected with the box expanding mechanism 8, and the lower double-layer conveyor 6 is connected with the turnover mechanism 9.

Preferably, the conveying direction of the upper double-layer conveyor 6 is from top to bottom, the conveying direction of the lower double-layer conveyor 6 is from bottom to top, and the lower double-layer conveyor 6 is connected with the second conveyor 5.

The invention aims to solve another technical problem of providing an automatic hot pot seasoning removing method, which comprises the following steps:

1) the cooling line 1 is used for freezing the hot pot seasoning which is well frozen by the cooling line 1, and the hot pot seasoning with the box body is frozen into a square shape matched with the box body by the cooling line 1;

2) after the step 1) is completely frozen, pushing the hot pot seasoning out of the cooling line 1 by a pushing mechanism 2, conveying the hot pot seasoning to a box expanding mechanism 8 under the coordination of a transition sliding plate 3 by a first conveyor 4 and a double-layer conveyor 6 for box expanding and pre-stripping, dropping the stripped hot pot seasoning to a turnover mechanism 9 on the lower double-layer conveyor 6, and turning the hot pot seasoning by a turnover mechanism 9180 degrees;

3) the hotpot condiment and the material box which are overturned in the step 2) are conveyed to a third conveyor 7 under the conveying of a double-layer conveyor 6 and a second conveyor 5, conveyed to a vibration mechanism 10 through the third conveyor 7, separated from the inner wall of the material box in a vibration mode through the vibration mechanism 10, and then conveyed to a first box taking mechanism 11 and a second box taking mechanism 12 through the third conveyor 7, completely separated from the hotpot condiment through the first box taking mechanism 11 and the second box taking mechanism 12, and placed on an empty box conveyor 16 through the first box taking mechanism 11 and the second box taking mechanism 12;

4) conveying the hotpot condiment separated in the step 3) by a sorting conveyor 13, performing adaptive sorting, putting the hotpot condiment into a vacuum packaging machine 15, performing vacuum packaging on the hotpot condiment by the vacuum packaging machine 15, stacking and forming, and conveying the separated material box to a filling device by an empty box conveyor 16.

The invention has the beneficial effects that: the hot pot seasoning frozen by the cooling line 1 is utilized, the hot pot seasoning with the box body is frozen into a square shape matched with the box body by the cooling line 1, after the complete freezing is finished, the hot pot seasoning is pushed by the material pushing mechanism 2 to be pushed out of the cooling line 1, under the cooperation of the transition sliding plate 3 and the conveying of the first conveyor 4 and the double-layer conveyor 6, the hot pot seasoning is expanded and pre-peeled at the box expanding mechanism 8, the hot pot seasoning after being peeled off falls to the turnover mechanism 9 on the lower double-layer conveyor 6, is turned over at 9180 degrees by the turnover mechanism, the hot pot seasoning and the material box which are turned over are conveyed to the third conveyor 7 by the double-layer conveyor 6 and the second conveyor 5, are conveyed to the vibrating mechanism 10 by the third conveyor 7, the vibrating mechanism 10 vibrates and separates the hot pot seasoning from the inner wall of the material box, and then are conveyed to the first box taking mechanism 11 and the second box taking mechanism 12 by the third conveyor 7, the first box taking mechanism 11 and the second box taking mechanism 12 completely separate the hotpot condiment from the material box, the separated material box is placed on the empty box conveyor 16 through the first box taking mechanism 11 and the second box taking mechanism 12, the separated hotpot condiment is conveyed through the sorting conveyor 13 and is adaptively sorted, the hotpot condiment is placed into the vacuum packing machine 15, the vacuum packing machine 15 carries out vacuum packing on the hotpot condiment and is stacked and formed, the separated material box is conveyed to the filling equipment through the empty box conveyor 16, and the automatic production of operations such as automatic box removal, sorting and packing of the square hotpot, material box recovery and the like is realized through the above processes.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.