Elevator track laying L board installation device

文档序号:60835 发布日期:2021-10-01 浏览:28次 中文

阅读说明:本技术 一种电梯铺轨l板安装装置 (Elevator track laying L board installation device ) 是由 朱燕津 陈亿善 于 2021-08-06 设计创作,主要内容包括:本发明公开了一种电梯铺轨L板安装装置,涉及电梯铺轨安装技术领域,本发明包括机架与安装机构,机架的顶部下表面固定连接有安装座,安装座的底部固定连接有机器人,机架的四角处设有调节机构,机架的一侧内壁上设有支撑机构,机架的一侧底部设有检测机构,调节机构包括支撑摆臂、臂转轴、固定板和减速机,支撑机构包括推杆基座、电动推杆和支撑悬臂,检测机构包括旋转座、开关旋转支架、检测开关支架和检测仪,安装机构包括膨胀螺丝L板安装夹具和膨胀螺丝孔打孔夹具。本发明为一种电梯铺轨L板安装装置,全程自动化操作,集定位、检测、调整、支撑和安装为一体,节省了人力物力,提高了电梯铺轨L板的安装效率,安装方便快捷,适合推广使用。(The invention discloses an L board mounting device for elevator track laying, which relates to the technical field of elevator track laying mounting and comprises a rack and a mounting mechanism, wherein the lower surface of the top of the rack is fixedly connected with a mounting seat, the bottom of the mounting seat is fixedly connected with a robot, four corners of the rack are provided with adjusting mechanisms, the inner wall of one side of the rack is provided with a supporting mechanism, the bottom of one side of the rack is provided with a detecting mechanism, the adjusting mechanism comprises a supporting swing arm, an arm rotating shaft, a fixing plate and a speed reducer, the supporting mechanism comprises a push rod base, an electric push rod and a supporting cantilever, the detecting mechanism comprises a rotating seat, a switch rotating bracket, a detecting switch bracket and a detector, and the mounting mechanism comprises an expansion screw L board mounting clamp and an expansion screw hole punching clamp. The elevator track laying L board mounting device provided by the invention is operated automatically in the whole process, integrates positioning, detection, adjustment, support and mounting, saves manpower and material resources, improves the mounting efficiency of the elevator track laying L board, is convenient and rapid to mount, and is suitable for popularization and use.)

1. The utility model provides an elevator floor rail L board installation device which characterized in that: the robot comprises a rack (1) and an installation mechanism, wherein the lower surface of the top of the rack (1) is fixedly connected with an installation seat (2), the bottom of the installation seat (2) is fixedly connected with a robot (3), four corners of the rack (1) are provided with adjusting mechanisms, the inner wall of one side of the rack (1) is provided with a supporting mechanism, and the bottom of one side of the rack (1) is provided with a detection mechanism;

the adjusting mechanism comprises a supporting swing arm (4), an arm rotating shaft (5), a fixing plate (6) and a speed reducer (7), wherein the supporting swing arm (4) is fixedly connected to the inner walls of four corners at the bottom and the top of the rack (1), the arm rotating shaft (5) penetrates through one side of the supporting swing arm (4), the fixing plate (6) is fixedly connected to the inner wall of the supporting swing arm (4), and the inner side of the fixing plate (6) is fixedly connected with the speed reducer (7);

the supporting mechanism comprises a push rod base (9), an electric push rod (10) and a supporting cantilever (11), the inner wall of one side of the rack (1) is fixedly connected with the push rod base (9), the top of the push rod base (9) is fixedly connected with one end of the electric push rod (10), and the other end of the electric push rod (10) is fixedly connected with one side of the supporting cantilever (11);

the detection mechanism comprises a rotating seat (12), a switch rotating support (13), a detection switch support (14) and a detector (15), the rotating seat (12) is fixedly installed at the top of a bottom plate of the rack (1), the switch rotating support (13) is movably arranged at the top of the rotating seat (12), the detection switch support (14) is fixedly connected to the top of the switch rotating support (13), and the inner side of the detection switch support (14) is fixedly connected with the detector (15);

installation mechanism includes inflation screw L board sectional fixture (16) and inflation screw hole anchor clamps (17) of punching, the one end and the inflation screw L board sectional fixture (16) fixed connection of robot (3), the base top one side fixed mounting of frame (1) has inflation screw hole anchor clamps (17) of punching.

2. An elevator track laying L-board installation device according to claim 1, characterized in that: the base top fixedly connected with locking screw material storehouse (18) of frame (1), a plurality of groups have been seted up at the top of locking screw material storehouse (18) and have been put the hole, a plurality of groups the inside of placing the hole all is equipped with locking screw.

3. An elevator track laying L-board installation device according to claim 2, characterized in that: the expansion screw storage rack is characterized in that an expansion screw storage (19) is fixedly connected to one side, located on the locking screw storage (18), of the top of a base of the rack (1), a plurality of groups of placing holes are also formed in the top of the expansion screw storage (19), and expansion screws are arranged in the placing holes.

4. An elevator track laying L-board installation device according to claim 3, characterized in that: the screw expansion machine is characterized in that the top of a base of the rack (1) is located right in front of an expansion screw material warehouse (19) and is fixedly connected with an L plate material warehouse (20), a first L auxiliary rail connecting plate (21) and a second L auxiliary rail connecting plate (22) are arranged at the top of the L plate material warehouse (20), and the first L auxiliary rail connecting plate (21) and the second L auxiliary rail connecting plate (22) are provided with a plurality of groups.

5. An elevator track laying L-board installation device as claimed in claim 4, wherein: the top of the base of the frame (1) is located a transfer platform (23) fixedly connected between the L plate material warehouse (20) and the expansion screw material warehouse (19), and limiting blocks (24) are arranged at four corners of the top of the transfer platform (23).

6. An elevator track laying L-board installation device according to claim 1, characterized in that: the number of the adjusting mechanisms is eight, the four adjusting mechanisms are distributed at four corners of the upper side and the lower side of the rack (1), and the four adjusting mechanisms on the upper side of the rack (1) and the four adjusting mechanisms on the lower side of the rack (1) are symmetrically arranged.

7. An elevator track laying L-board installation device according to claim 1, characterized in that: the driving end of the speed reducer (7) is fixedly connected with one side of a first top plate (71), the bottom of the first top plate (71) is connected with a second top plate (73) through a pin shaft (72), and the bottom of the second top plate (73) is fixedly connected with the top of a nail plate (8).

8. An elevator track laying L-board installation device according to claim 1, characterized in that: one side of the supporting swing arm (4) is penetrated and provided with a through hole, and the arm rotating shaft (5) is movably arranged in the through hole and rotates in the through hole.

Technical Field

The invention relates to the technical field of elevator track laying installation, in particular to an L-shaped plate installation device for an elevator track laying.

Background

A motor-powered vertical lift is provided with a box-like pod for carrying people or cargo in a multi-story building. There are also steps, where the tread plates are mounted on a track for continuous operation, commonly known as an escalator. A fixed elevator apparatus serving a predetermined floor. It has a cage which runs between at least two rows of vertical or inclined rigid guide rails with an angle of inclination of less than 15 deg.. The size and the structural form of the elevator car are convenient for passengers to come in and go out or load and unload goods, and the modern elevator mainly comprises a tractor (a winch), a guide rail, a counterweight device, a safety device (such as a speed limiter, a safety clamp, a buffer and the like), a signal control system, the elevator car, a hoistway door and the like. These parts are installed in the hoistway and machine room of the building, respectively. Usually, a steel wire rope is used for friction transmission, the steel wire rope bypasses a traction sheave, two ends of the steel wire rope are respectively connected with a car and a balance weight, and a motor drives the traction sheave to lift the car. The elevator requires safety and reliability, high conveying efficiency, accurate leveling, comfortable riding and the like. The basic parameters of the elevator mainly include rated load capacity, the number of passengers, rated speed, the overall dimension of the elevator car, the type of the hoistway, and the like.

In the existing market, the installation of the L board of the elevator track needs to be carried out in a hoistway, if the installation is carried out manually, the installation is time-consuming and labor-consuming, the workload is particularly large, and the installation efficiency is seriously influenced, so that an automatic machine is needed for installing the L board of the elevator track, and therefore, the installation device of the L board of the elevator track needs to be provided.

Disclosure of Invention

The invention mainly aims to provide an elevator track laying L board installation device, which can effectively solve the problems that in the background art, installation of an elevator track laying L board needs to be carried out in a hoistway, if the installation is carried out manually, the installation is time-consuming and labor-consuming, the workload is particularly large, the installation efficiency is seriously influenced, and therefore an automatic machine is needed to carry out the installation of the elevator track laying L board.

In order to achieve the purpose, the invention adopts the technical scheme that: an L-shaped plate mounting device for elevator track laying comprises a rack and a mounting mechanism, wherein a mounting seat is fixedly connected to the lower surface of the top of the rack, a robot is fixedly connected to the bottom of the mounting seat, adjusting mechanisms are arranged at four corners of the rack, a supporting mechanism is arranged on the inner wall of one side of the rack, and a detection mechanism is arranged at the bottom of one side of the rack;

the adjusting mechanism comprises a supporting swing arm, an arm rotating shaft, a fixing plate and a speed reducer, wherein the inner walls of four corners at the bottom and the top of the rack are fixedly connected with the supporting swing arm, the arm rotating shaft penetrates through one side of the supporting swing arm, the fixing plate is fixedly connected to the inner wall of the supporting swing arm, and the inner side of the fixing plate is fixedly connected with the speed reducer;

the supporting mechanism comprises a push rod base, an electric push rod and a supporting cantilever, the inner wall of one side of the rack is fixedly connected with the push rod base, the top of the push rod base is fixedly connected with one end of the electric push rod, and the other end of the electric push rod is fixedly connected with one side of the supporting cantilever;

the detection mechanism comprises a rotating seat, a switch rotating support, a detection switch support and a detector, wherein the rotating seat is fixedly installed at the top of a bottom plate of the rack, the switch rotating support is movably arranged at the top of the rotating seat, the detection switch support is fixedly connected to the top of the switch rotating support, and the inner side of the detection switch support is fixedly connected with the detector;

installation mechanism includes inflation screw L board sectional fixture and inflation screw hole anchor clamps that punch, the one end and the inflation screw L board sectional fixture fixed connection of robot, base top one side fixed mounting of frame has inflation screw hole anchor clamps that punch.

Preferably, the base top fixedly connected with locking screw material storehouse of frame, the top in locking screw material storehouse has been seted up a plurality of groups and has been placed the hole, a plurality of groups place the inside in hole and all be equipped with locking screw.

Preferably, the top of the base of the rack is located on one side of the locking screw material warehouse and is fixedly connected with an expansion screw material warehouse, a plurality of groups of placing holes are also formed in the top of the expansion screw material warehouse, and expansion screws are arranged in the placing holes.

Preferably, the top of the base of the rack is located right in front of the expansion screw material warehouse and is fixedly connected with an L-shaped material warehouse, a first L-shaped auxiliary rail connecting plate and a second L-shaped auxiliary rail connecting plate are arranged at the top of the L-shaped material warehouse, and the first L-shaped auxiliary rail connecting plate and the second L-shaped auxiliary rail connecting plate are provided with a plurality of groups.

Preferably, the top of the base of the rack is located between the L-shaped plate material warehouse and the expansion screw material warehouse and is fixedly connected with a transfer platform, and the four corners of the top of the transfer platform are provided with limiting blocks.

Preferably, the number of the adjusting mechanisms is eight, the four adjusting mechanisms are distributed at four corners of the upper part and the lower part of the rack in a group, and the four adjusting mechanisms on the upper part of the rack and the four adjusting mechanisms on the lower part of the rack are symmetrically arranged.

Preferably, the driving end of the speed reducer is fixedly connected with one side of the first top plate, the bottom of the first top plate is connected with the second top plate through a pin shaft, and the bottom of the second top plate is fixedly connected with the top of the nail plate.

Preferably, a through hole is formed in one side of the supporting swing arm in a penetrating mode, and the arm rotating shaft is movably arranged inside the through hole and rotates inside the through hole.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the rack can be stably placed in the hoistway through the supporting mechanism, so that the stability of the rack and the robot is ensured, the robot can normally mount and fix the L plate, and the mounting efficiency of the L plate is improved.

2. According to the invention, the support can be adjusted according to the position in the hoistway through the adjusting mechanism, so that the positioning preparation of the rack is ensured, the rack and the robot can be operated at a favorable position, and the installation of the track laying L-shaped plate is facilitated.

3. According to the invention, the specific position of the rack in the hoistway is detected through the detection mechanism, so that the rack is convenient to position and place, the installation operation is convenient to implement, convenience is provided for the installation work, and the installation effect of the L-shaped plate is improved.

4. According to the invention, through the mounting mechanism, the robot can use the collision screw L plate mounting clamp and the expansion screw hole punching clamp to punch, then the first L auxiliary rail connecting plate, the second auxiliary rail connecting plate, the expansion screw and the locking screw are clamped to mount the L plate, the robot is mounted in a full-automatic manner, manpower and material resources are saved, the mounting is convenient and fast, and the mounting efficiency is accelerated.

Drawings

FIG. 1 is a schematic front perspective view of an L-shaped plate installation device for elevator track laying according to the present invention;

FIG. 2 is a schematic side perspective view of an L-shaped plate mounting device for an elevator track laying of the present invention;

fig. 3 is a schematic top perspective view of an elevator track laying L-plate mounting device of the present invention;

FIG. 4 is a schematic side plan view of an L-shaped plate mounting device for an elevator track laying of the present invention;

fig. 5 is an enlarged schematic structural view of a mounting device of an L-shaped plate for an elevator track laying of the invention at the position A in fig. 1;

fig. 6 is an enlarged structural schematic diagram of an elevator track laying L-plate mounting device of the invention at the position B in fig. 2;

fig. 7 is an enlarged structural schematic diagram of an elevator track laying L-plate mounting device in fig. 1 at C.

In the figure: 1. a frame; 2. a mounting seat; 3. a robot; 4. supporting the swing arm; 5. an arm rotating shaft; 6. a fixing plate; 7. a speed reducer; 71. a first top plate; 72. a pin shaft; 73. a second top plate; 8. nailing a plate; 9. a push rod base; 10. an electric push rod; 11. a support boom; 12. a rotating base; 13. a switch rotating bracket; 14. a detection switch bracket; 15. a detector; 16. an L plate mounting clamp of the expansion screw; 17. an expansion screw hole punching clamp; 18. locking the screw stock warehouse; 19. an expansion screw stock warehouse; 20. l board material storehouses; 21. a first L secondary rail connecting plate; 22. a second L secondary rail connecting plate; 23. a transfer platform; 24. and a limiting block.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1-7, the invention relates to an elevator track laying L-plate installation device, which comprises a frame 1 and an installation mechanism, wherein the lower surface of the top of the frame 1 is fixedly connected with an installation seat 2, the bottom of the installation seat 2 is fixedly connected with a robot 3, four corners of the frame 1 are provided with adjusting mechanisms, the inner wall of one side of the frame 1 is provided with a supporting mechanism, and the bottom of one side of the frame 1 is provided with a detection mechanism;

the adjusting mechanism comprises a supporting swing arm 4, an arm rotating shaft 5, a fixing plate 6 and a speed reducer 7, wherein the inner walls of four corners of the bottom and the top of the rack 1 are fixedly connected with the supporting swing arm 4, the arm rotating shaft 5 penetrates through one side of the supporting swing arm 4, the fixing plate 6 is fixedly connected with the inner wall of the supporting swing arm 4, and the inner side of the fixing plate 6 is fixedly connected with the speed reducer 7;

the supporting mechanism comprises a push rod base 9, an electric push rod 10 and a supporting cantilever 11, the inner wall of one side of the rack 1 is fixedly connected with the push rod base 9, the top of the push rod base 9 is fixedly connected with one end of the electric push rod 10, and the other end of the electric push rod 10 is fixedly connected with one side of the supporting cantilever 11;

the detection mechanism comprises a rotary seat 12, a switch rotary support 13, a detection switch support 14 and a detector 15, the rotary seat 12 is fixedly installed at the top of a bottom plate of the rack 1, the switch rotary support 13 is movably arranged at the top of the rotary seat 12, the detection switch support 14 is fixedly connected to the top of the switch rotary support 13, and the inner side of the detection switch support 14 is fixedly connected with the detector 15;

the installation mechanism comprises an expansion screw L plate installation clamp 16 and an expansion screw hole punching clamp 17, one end of the robot 3 is fixedly connected with the expansion screw L plate installation clamp 16, and the expansion screw hole punching clamp 17 is fixedly installed on one side of the top of the base of the rack 1.

The base top fixedly connected with locking screw material storehouse 18 of frame 1, a plurality of groups placing hole have been seted up at the top of locking screw material storehouse 18, and the inside in a plurality of groups placing hole all is equipped with locking screw for the installation locking to the L board.

The base top of frame 1 is located one side fixedly connected with inflation screw material storehouse 19 of locking screw material storehouse 18, and a plurality of groups placing hole have also been seted up at the top of inflation screw material storehouse 19, and the inside in a plurality of groups placing hole all is equipped with the inflation screw for the installation locking to the L board.

The top of the base of the frame 1 is located right in front of the expansion screw material warehouse 19 and is fixedly connected with an L plate stock warehouse 20, the top of the L plate stock warehouse 20 is provided with a first L auxiliary rail connecting plate 21 and a second L auxiliary rail connecting plate 22, and the first L auxiliary rail connecting plate 21 and the second L auxiliary rail connecting plate 22 are provided with a plurality of groups.

The base top of frame 1 is located fixedly connected with transfer platform 23 between L sheet material storehouse 20 and the inflation screw material storehouse 19, and the top four corners department of transfer platform 23 all is equipped with stopper 24 for the transfer of first L accessory rail connecting plate 21 and second L accessory rail connecting plate 22 is placed, prevents first L accessory rail connecting plate 21 and second L accessory rail connecting plate 22's removal and drops through stopper 24, plays spacing effect.

The quantity of adjustment mechanism has eight, and four a set of adjustment mechanism distribute in the upper and lower four corners department of frame 1, and four adjustment mechanism in the top of frame 1 and four equal symmetry settings in the below of frame 1, and the position adjustment of frame has brought the convenience for multiunit adjustment mechanism to the installation effectiveness of whole to the L board has been improved.

The driving end of the speed reducer 7 is fixedly connected with one side of the first top plate 71, the bottom of the first top plate 71 is connected with the second top plate 73 through the pin shaft 72, the bottom of the second top plate 73 is fixedly connected with the top of the nail plate 8, and the speed reducer 7 is started to push the nail plate 8 to complete the position adjustment of the rack 1.

One side of supporting swing arm 4 runs through and has seted up the through-hole, and arm pivot 5 activity sets up in the inside of through-hole, and rotates in the inside of through-hole, is convenient for to the position control of frame 1 to improve the efficiency of robot 3 to the installation of L board.

The working principle of the invention is as follows: during the use, at first push whole frame 1 inside the well of elevator rail laying, then detect the position of frame 1 in the well through detection mechanism after, adjust the position of frame 1 through supporting mechanism and adjustment mechanism, promote support cantilever 11 through electric putter 10, make it push down the wall, accomplish the fixed to frame 1, and can guarantee the stability of frame 1, through starting speed reducer 7, speed reducer 7 makes swing arm 90 rotatory side expenditure, then under the drive, make nail board 8 stretch out to the wall, until withstanding the wall. The speed reducer 7 drives the nail plates 8 to lift and abut against a wall surface, the upper and lower groups of nail plates 8 can be supported and adjusted to adjust the position of the rack 1 to a proper position, so that the operation of the speed reducer is facilitated, four adjusting mechanisms above the rack 1 and four adjusting mechanisms below the rack 1 are symmetrically arranged, a plurality of groups of adjusting mechanisms bring convenience to the position adjustment of the rack, so that the installation efficiency of the whole machine to an L plate is improved, so that the accurate positioning of the rack 1 is ensured, then the robot 3 starts the robot 3 to clamp an expansion screw hole punching clamp 17 through a quick-change disc to punch a corresponding expansion screw hole in an elevator shaft, the robot 3 replaces an expansion screw L plate installation clamp 16 to clamp an expansion screw material warehouse 19 after punching the expansion screw hole, clamps the expansion screw to clamp the expansion screw, screws the expansion screw L plate into the screw hole, then the robot 3 aligns and accurately installs the L plate on the expansion screw through the expansion screw L plate installation clamp 16, and finally, the L plate is locked by clamping locking screws on the tightening screw material warehouse 19 through the robot 3, all the expansion screw L plates on the layer are installed and completed in sequence, then the next circulation is carried out to continue installation, the whole process is automatically operated, positioning, detection, adjustment, support and installation are integrated, manpower and material resources are saved, and the installation efficiency of the elevator track laying L plate is greatly improved.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

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