阅读说明：本技术 一种全自动智能瓶盖开启起重机 (Full-automatic intelligent bottle cap opening crane ) 是由 郑树民 张军伟 郑典 杨维康 宋伟 于润洋 于 2021-06-16 设计创作，主要内容包括：本发明的目的是提供一种全自动智能瓶盖开启起重机,用于远程操作自动化开启装有对人体有害液体的瓶子盖,包括起重机大车运行机构、小车运行机构、起升机构、瓶体抓取及瓶盖开启装置、瓶体固定卡具、PLC,所述起升机构的一端与小车运行机构固定连接,所述所述起升机构的另一端与瓶体抓取及瓶盖开启装置的顶部固定连接,所述PLC用于控制起重机大车运行机构、小车运行机构的移动,起升机构的起升,应用了通讯技术、传感器技术、视频识别技术,和传统的起重机吊装功能结合起来,能够完成起重、三维运行、抓取瓶体、开启瓶盖一系列精准复杂的组合动作,自动管理操作,大大提高了对装有对人体有害液体瓶子开启的安全指数。(The invention aims to provide a full-automatic intelligent bottle cap opening crane which is used for remotely operating and automatically opening bottle caps filled with liquid harmful to human bodies and comprises a crane cart running mechanism, a trolley running mechanism, a lifting mechanism, a bottle body grabbing and bottle cap opening device, a bottle body fixing clamp and a PLC (programmable logic controller), wherein one end of the lifting mechanism is fixedly connected with the trolley running mechanism, the other end of the lifting mechanism is fixedly connected with the top of the bottle body grabbing and bottle cap opening device, the PLC is used for controlling the movement of the crane cart running mechanism and the trolley running mechanism and the lifting of the lifting mechanism, a communication technology, a sensor technology and a video identification technology are applied, the PLC is combined with the traditional crane hoisting function, a series of precise and complex combined actions of hoisting, three-dimensional operation, grabbing of bottle bodies and opening of bottle caps can be completed, the operation can be automatically managed, greatly improves the safety index of opening the bottle filled with the liquid harmful to human bodies.)

1. The utility model provides a hoist is opened to full-automatic intelligence bottle lid which characterized in that: the bottle grabbing and bottle cap opening device comprises a crane cart running mechanism, a trolley running mechanism, a lifting mechanism, a bottle grabbing and bottle cap opening device, a bottle fixing clamp and a PLC, wherein the crane cart running mechanism is used for moving along a Y axis in the horizontal direction, the trolley running mechanism is in sliding connection with the crane cart running mechanism, the trolley running mechanism is used for moving on the crane cart running mechanism along an X axis in the horizontal direction, one end of the lifting mechanism is fixedly connected with the trolley running mechanism, the other end of the lifting mechanism is fixedly connected with the top of the bottle grabbing and bottle cap opening device, the bottle fixing clamp is fixedly arranged, the height of the bottle fixing clamp is lower than that of the bottle grabbing and bottle cap opening device, and the PLC is used for controlling the movement of the crane cart running mechanism and the trolley running mechanism and the lifting of the lifting mechanism.

2. The full-automatic intelligent bottle cap opening crane according to claim 1, characterized in that: the bottle snatchs and bottle lid opening device includes that electronic clamping jaw of intelligence power control, bottle snatch fixture, bottle lid open fixture, the bottle snatchs fixture, bottle lid open fixture and fix the setting respectively on the arm of force of electronic clamping jaw of intelligence power control, the bottle snatchs the height that fixture is less than the bottle lid and opens fixture, the bottle snatchs the bottle neck that fixture is used for snatching the bottle, the bottle lid is opened fixture and is used for the card in the downward protruding department of bottle lid, the bottle lid is opened fixture and is located the bottle lid top when the bottle snatchs fixture and bottle neck contact, the bottle snatchs fixture and does not contact with the bottle when the bottle lid is opened fixture and is located the bottle lower edge department.

3. The full-automatic intelligent bottle cap opening crane according to claim 1, characterized in that: the device is characterized by further comprising a video identification target capturing mechanism, wherein the video identification target capturing mechanism is used for identifying the position of the bottle, the video identification target capturing mechanism is fixedly arranged on the trolley running mechanism, and the signal output end of the video identification target capturing mechanism is connected with the signal input end of the PLC.

4. The full-automatic intelligent bottle cap opening crane according to claim 1, characterized in that: the bottle body fixing clamp is characterized in that one side of the bottle body fixing clamp is provided with an opening and is used for enabling a bottle body to horizontally enter the clamp, the top of the bottle body fixing clamp is provided with a limiting hole, and the diameter of the limiting hole is equal to the outer diameter of the waist of the bottle body.

5. The full-automatic intelligent bottle cap opening crane according to claim 1, characterized in that: the system also comprises a touch screen HMI, wherein the signal output end of the touch screen HMI is connected with the signal input end of the PLC.

6. The full-automatic intelligent bottle cap opening crane according to claim 1, characterized in that: the bottle storage table is used for storing unopened bottles and is arranged below the moving path of the trolley running mechanism.

Technical Field

The invention belongs to the technical field of intelligent equipment manufacturing, and particularly relates to a full-automatic intelligent bottle cap opening crane.

Background

With the continuous development of social economy, basic automation technologies such as a communication technology, a sensor technology, a video recognition technology and the like are mature and perfect day by day, and basic conditions are provided for the design and manufacture of a full-automatic intelligent crane. For the operation places with poor loading and unloading environment, high radiation area, large labor cost and extremely high requirement on hoisting alignment precision, the full-automatic intelligent crane can meet the requirement, and necessary conditions are provided for design and manufacture of the full-automatic intelligent crane.

For example, when opening the glass bottle that is equipped with harmful liquid to the human body, the safety index of artificial opening is not high, causes the damage to the human body easily, and along with the development of science and technology, it is the development trend to replace the manual work with automatic, based on this, need provide one kind and can accomplish the intelligent equipment who snatchs the bottle, open the accurate complicated combination action of a series of bottle lid.

Disclosure of Invention

The invention aims to provide a full-automatic intelligent bottle cap opening crane which is used for remotely operating and automatically opening a bottle cap filled with liquid harmful to human bodies.

The technical scheme for solving the technical problems of the invention is as follows: a full-automatic intelligent bottle cap opening crane comprises a crane cart running mechanism, a trolley running mechanism, a lifting mechanism, a bottle body grabbing and bottle cap opening device, a bottle body fixing clamp and a PLC, wherein the crane cart running mechanism is used for moving along a Y axis in the horizontal direction, the trolley running mechanism is connected with the crane cart running mechanism in a sliding mode, the trolley running mechanism is used for moving on the crane cart running mechanism along an X axis in the horizontal direction, one end of the lifting mechanism is fixedly connected with the trolley running mechanism, the other end of the lifting mechanism is fixedly connected with the top of the bottle body grabbing and bottle cap opening device, the bottle body fixing clamp is fixedly arranged, the height of the bottle body fixing clamp is lower than that of the bottle body grabbing and bottle cap opening device, and the PLC is used for controlling the crane cart running mechanism and the trolley running mechanism to move, and (5) lifting of the lifting mechanism.

The bottle snatchs and bottle lid opening device includes that electronic clamping jaw of intelligence power control, bottle snatch fixture, bottle lid open fixture, the bottle snatchs fixture, bottle lid open fixture and fix the setting respectively on the arm of force of electronic clamping jaw of intelligence power control, the bottle snatchs the height that fixture is less than the bottle lid and opens fixture, the bottle snatchs the bottle neck that fixture is used for snatching the bottle, the bottle lid is opened fixture and is used for the card in the downward protruding department of bottle lid, the bottle lid is opened fixture and is located the bottle lid top when the bottle snatchs fixture and bottle neck contact, the bottle snatchs fixture and does not contact with the bottle when the bottle lid is opened fixture and is located the bottle lower edge department.

The device is characterized by further comprising a video identification target capturing mechanism, wherein the video identification target capturing mechanism is used for identifying the position of the bottle, the video identification target capturing mechanism is fixedly arranged on the trolley running mechanism, and the signal output end of the video identification target capturing mechanism is connected with the signal input end of the PLC.

The bottle body fixing clamp is characterized in that one side of the bottle body fixing clamp is provided with an opening and is used for enabling a bottle body to horizontally enter the clamp, the top of the bottle body fixing clamp is provided with a limiting hole, and the diameter of the limiting hole is equal to the outer diameter of the waist of the bottle body.

The system also comprises a touch screen HMI, wherein the signal output end of the touch screen HMI is connected with the signal input end of the PLC.

The bottle storage table is used for storing unopened bottles and is arranged below the moving path of the trolley running mechanism.

The invention has the beneficial effects that: the invention applies the communication technology, the sensor technology and the video recognition technology, combines with the traditional hoisting function of the crane, can complete a series of precise and complex combined actions of hoisting, three-dimensional operation, grabbing the bottle body and opening the bottle cap, automatically manages and operates, and greatly improves the safety index of opening the bottle filled with the liquid harmful to human bodies.

Drawings

Fig. 1 is a front view of the present invention.

Fig. 2 is a top view of the present invention.

Fig. 3 is a schematic structural view of the bottle body grasping and cap opening device of the present invention.

Fig. 4 is a plan view of the bottle body fixing clip of the present invention.

Fig. 5 is a structural view of the bottle body of the present invention.

Fig. 6 is a schematic block diagram of the circuit of the present invention.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1 to 6, the present invention includes a crane cart running mechanism 1, a trolley running mechanism 2, a lifting mechanism 3, a bottle body grabbing and bottle cap opening device 4, a bottle body fixing clamp 5, and a PLC, wherein the crane cart running mechanism 1 is used for moving along a Y axis in a horizontal direction, the trolley running mechanism 2 is connected with the crane cart running mechanism 1 in a sliding manner, the trolley running mechanism 2 is used for moving along an X axis in the horizontal direction on the crane cart running mechanism 1, one end of the lifting mechanism 3 is fixedly connected with the trolley running mechanism 2, the other end of the lifting mechanism 3 is fixedly connected with the top of the bottle body grabbing and bottle cap opening device 4, the bottle body fixing clamp 5 is fixedly arranged, the height of the bottle body fixing clamp 5 is lower than that of the bottle body grabbing and bottle cap opening device 4, and the PLC is used for controlling the crane cart running mechanism, the bottle cap opening device 4 and the crane cart running mechanism, The movement of the trolley running mechanism and the lifting of the lifting mechanism 3.

The bottle body grabbing and bottle cap opening device 4 comprises an intelligent force-control electric clamping jaw 401, a bottle body grabbing clamp 402 and a bottle cap opening clamp 403, the intelligent force-control electric clamping jaw 402 and the bottle cap opening clamp 403 are respectively and fixedly arranged on a force arm of the intelligent force-control electric clamping jaw 401, the height of the intelligent force-control electric clamping jaw 402 is lower than that of the bottle cap opening clamp 403, the intelligent force-control electric clamping jaw 402 is used for grabbing a bottle neck of a bottle body, the bottle cap opening clamp 403 is used for clamping the downward bulge of the bottle cap, the bottle cap opening clamp 403 is located above the bottle cap when the bottle body grabbing clamp 402 is in contact with the bottle neck, and the bottle body grabbing clamp 402 is not in contact with the bottle body when the bottle cap opening clamp 403 is located at the lower edge of the bottle cap.

The bottle conveying device is characterized by further comprising a video identification target capturing mechanism 6, wherein the video identification target capturing mechanism 6 is used for identifying the position of a bottle, the video identification target capturing mechanism 6 is fixedly arranged on the trolley running mechanism 2, and the signal output end of the video identification target capturing mechanism 6 is connected with the signal input end of the PLC.

An opening 501 is formed in one side of the bottle body fixing clamp 5 and used for enabling a bottle body to horizontally enter the clamp, a limiting hole 502 is formed in the top of the bottle body fixing clamp 5, and the diameter of the limiting hole 502 is equal to the outer diameter of the waist of the bottle body.

The system also comprises a touch screen HMI, wherein the signal output end of the touch screen HMI is connected with the signal input end of the PLC.

And a bottle storage table 7, wherein the bottle storage table 7 is used for storing unopened bottles, and the bottle storage table 7 is arranged below the moving path of the trolley running mechanism 2.

It should be noted that the bottle cap to be opened in the present invention is a bottle cap similar to a pressed metal bottle cap on the top of a beer glass bottle or a beverage glass bottle, and it is not screwed, and it is required to ensure that the bottle cap can be pulled open during the process of lifting, and in this embodiment, the bottle body has a concave waist (ensuring that the bottle body can be clamped by the bottle body fixing clamp 5 and the bottle body fixing clamp 5 can clamp the concave waist during the process of lifting so that the bottle body does not rise integrally), and a bottle neck (the diameter is gradually reduced from bottom to top to ensure that the intelligent force-controlled electric clamping jaw 402 and the bottle cap opening clamp 403 can be lifted upwards).

In the specific working process of the invention, a starting signal is manually sent to the PLC through the touch screen HMI, the cart running mechanism drives the cart running mechanism 2Y to move to the bottle storage table 7, the video identification target capturing mechanism 6 identifies the position of a bottle (the identification target is a bottle cap in the embodiment), after positioning, the bottle body is grabbed, the force arm of the bottle cap opening device 4 is opened, the lifting mechanism 3 descends by the preset height (determined according to the height of the bottle body and the position of the bottle neck), the force arm is closed tightly, the intelligent force-controlled electric clamping jaw 402 clamps the bottle neck, and the lifting mechanism 3 ascends to clamp the bottle.

After the bottles are clamped, the trolley running mechanism 2 and the crane cart running mechanism 1 are matched to move continuously to the bottle body fixing clamp 5, the lifting mechanism 3 descends and clamps the bottles into the bottle body fixing clamp 5 from the side, at the moment, the intelligent force-control electric clamping jaw 401 enables the intelligent force-control electric clamping jaw 402 not to clamp the bottles, further, the bottle cap opening clamp 403 is located on the lower edge of the protruding portion of the bottle cap, then, the lifting mechanism 3 ascends, and the bottle cap opening clamp 403 pulls open the bottle cap to finish opening.

The invention applies the communication technology, the sensor technology and the video recognition technology, combines with the traditional hoisting function of the crane, can complete a series of precise and complex combined actions of hoisting, three-dimensional operation, grabbing the bottle body and opening the bottle cap, automatically manages and operates, and greatly improves the safety index of opening the bottle filled with the liquid harmful to human bodies.