阅读说明：本技术 防弹面料及其制备方法与防弹衣内胆 (Bulletproof fabric, preparation method thereof and bulletproof clothes liner ) 是由 周熠 姚文涛 朱立城 于 2020-12-30 设计创作，主要内容包括：本发明公开了一种防弹面料及其制备方法与防弹衣内胆,防弹面料的制备方法如下：步骤1：将1400-1600旦的长丝束从纱筒纱退绕,加捻至18-22捻/m；步骤2：利用整经机对步骤1加捻后的长丝束进行整经至经纱密度为65-75根/10cm,幅宽45-55cm,整经后卷绕到剑杆织机的织轴上；步骤3：将步骤2所得的纱线从织轴上送出,穿过综丝眼和钢筘固定到卷布辊上,在每根经纱上装配质量为10-20g的张力器；步骤4：利用络筒机制备引纬时使用的纬纱筒子,且所述剑杆织机上第一页综框和第二页综框用来控制纱罗绞综,利用纱罗绞边装置固定纬纱,并得到平纹结构面料；步骤5:利用108D/2的缝纫线在缝纫机上对步骤4所得单层的平纹结构面料使用平包针线迹缝合即得到防弹面料。所得防弹面料的防弹性能佳。(The invention discloses a bulletproof fabric and a preparation method thereof and a bulletproof clothes liner, wherein the preparation method of the bulletproof fabric comprises the following steps: step 1: unwinding 1400-1600 denier filament bundles from the yarn package, twisting to 18-22 twists/m; step 2: warping the long tows twisted in the step 1 by using a warping machine until the warp density is 65-75 pieces/10 cm and the width is 45-55cm, and winding the warped long tows on a weaving shaft of a rapier loom; and step 3: sending out the yarns obtained in the step 2 from a beam, penetrating through heddle eyes and a reed and fixing the yarns to a cloth roller, and assembling a tensioner with the mass of 10-20g on each warp yarn; and 4, step 4: preparing a weft yarn bobbin used in weft insertion by using a bobbin winder, wherein a first page heald frame and a second page heald frame on the rapier loom are used for controlling a leno heald frame, fixing weft yarns by using a leno selvedge device, and obtaining a plain-weave fabric; and 5, sewing the single-layer plain-weave-structure fabric obtained in the step 4 by using 108D/2 sewing threads on a sewing machine by using flat-covered needle stitches to obtain the bulletproof fabric. The bulletproof fabric has good bulletproof performance.)

1. The preparation method of the bulletproof fabric is characterized by comprising the following steps of:

step 1: unwinding the 1400-1600 denier filament bundle from the yarn cone yarn, twisting the filament bundle by using a roving frame, and controlling the twist degree to be 18-22 twist/m;

step 2: warping the long tows twisted in the step 1 by using a warping machine, controlling the density of warp yarns to be 65-75 yarns/10 cm and the width to be 45-55cm, and winding the warp yarns on a loom beam of a rapier loom after warping;

and step 3: sending out the yarns obtained in the step 2 from a beam, penetrating through heddle eyes and a reed and fixing the yarns to a cloth roller, and assembling a tensioner with the mass of 10-20g on each warp yarn;

and 4, step 4: preparing a weft yarn bobbin used in weft insertion by using a bobbin winder, wherein a first page heald frame and a second page heald frame on the rapier loom are used for controlling a leno heald frame, fixing weft yarns by using a leno selvedge device, and obtaining a plain-weave fabric;

and 5, sewing the single-layer plain structure fabric woven in the step 4 by using 108D/2 sewing threads on a sewing machine by using flat-covered stitches to obtain the bulletproof fabric.

2. The process for producing a bulletproof fabric according to claim 1, wherein the filament bundle in the step 1 is 1500 denier and the twist thereof is controlled to 20 twists/m.

3. The process for producing a bulletproof fabric according to claim 1, wherein the filament bundle in the step 1 is an aramid filament bundle.

4. The process for producing a bulletproof fabric according to claim 1, wherein the warp yarn density in the step 2 is 70 yarns/10 cm, and the width is 50 cm.

5. The process for the preparation of a bulletproof fabric according to claim 1, wherein a tensioner having a mass of 15g is provided on each warp yarn in the step 3.

6. The process for producing a bulletproof fabric according to claim 1, wherein the stitch pitch of the sewing machine in the step 5 is 1 to 1.2 mm.

7. A ballistic resistant fabric produced by the process for the production of a ballistic resistant fabric according to any one of claims 1 to 6.

8. A body armor liner made from at least one layer of the ballistic resistant face material of claim 6.

Technical Field

The invention belongs to the field of textiles, and particularly relates to a bulletproof fabric, a preparation method thereof and a bulletproof clothes liner.

Background

The body armor is a garment which can absorb and dissipate kinetic energy of warheads and fragments, prevent penetration and effectively protect protected parts of human bodies, and is an important component of individual protective equipment. The bullet-proof clothes are divided into three types of soft, hard and soft-hard composite materials. The soft body armor is mainly prepared from high-performance fiber laid fabric chips and provides ballistic protection below three levels (including three levels) of GA141-2010 police body armor standards for wearers. Research proves that the penetration resistance of the non-woven fabric is superior to that of other structures, because the filaments form a stable layering structure by means of the adhesive in the manufacturing process of the non-woven fabric. When the shot impacts the weftless fabric, the energy is diffused to a larger range at the fastest speed through the synergistic effect of the adhesive, so that the energy absorption effect of the material is enhanced. However, body armor made of a non-woven fabric is poor in fitness and limited in flexibility when worn by police. Therefore, the structural design needs to be optimized and the wearing comfort needs to be improved according to the actual protection level requirement in the duty process under the condition of ensuring that the bulletproof performance of the soft bulletproof vest meets the requirement.

The plain woven fabric is a structure formed by interweaving warp and weft yarns, and before the non-woven fabric is produced, the plain woven fabric is a main component of a bulletproof layer chip of the soft bulletproof clothes. Compared with non-woven cloth, plain cloth is soft in texture and good in fitness, but the penetration resistance of the whole material is poor compared with that of the non-woven cloth. The main reason is that the fiber is less restricted in the interweaving state, and the projectile is easy to cause yarn drawing or traversing in the penetration process, so that the kinetic energy of the projectile cannot be absorbed by the fabric in a fiber deformation or fiber fracture mode. Therefore, the key problem to be solved at present is how to improve penetration resistance of plain weave fabric by reinforcing fiber constraint.

The most direct way of reinforcing fiber restraint is to "weld" the warp and weft yarns at the interweaving points using an adhesive. Researchers find that the simple and rough method not only does not contribute to improving penetration resistance of a plain weave structure, but also improves the stiffness of the material and reduces fitness. This is because the stress wave is easily reflected at the location of the "weld" point, causing stress concentration, leading to premature fiber breakage at the impact point. In addition, the study is the bestThe method is widely used for preparing the chip of the liquid body armor by dipping the plain weave fabric by using shear thickening fluid. The related research work started from the united research of the United states of America ' army research laboratory ' and ' research center of synthetic materials of the university of Telawa, and once became a research hotspot in the field of bulletproof materials⁷However, the related products have not been commercialized successfully so far. The shear thickening liquid is characterized in that the viscosity of the liquid is rapidly increased along with the increase of the shear rate or the increase of the shear stress, and the aramid fiber cloth treated by the thickening liquid can be converted into a hard material at the moment of impact of a projectile under the action of a shear thickening mechanism. Many researchers believe that the shear thickening fluid essentially enhances the penetration resistance of the target body by improving the interweaving resistance of the warp and weft yarns. With respect to the application of shear thickening fluid in the personal protection field, the research contents include (but are not limited to) changing the size of suspended particles in the thickening fluid, the doping of carbon nanotubes in the thickening fluid, the strength and volume fraction of the suspended particles, multiphase thickening fluid, the weave structure of plain weave, the action mechanism of the dipping method and other parameters on the penetration resistance of a target body. In addition to shear thickening fluids, other means such as plasma, titanium dioxide/zinc oxide gel, zinc oxide nanowhiskers, and even graphene oxide have been attempted to increase the interlacing resistance between warp and weft yarns.

Disclosure of Invention

In order to solve the above technical problems, an object of the present invention is to provide a method for weaving a bulletproof fabric.

In order to achieve the purpose, the technical scheme of the invention is as follows: a weaving method of a bulletproof fabric comprises the following steps:

step 1: unwinding the 1400-1600 denier filament bundle from the yarn cone yarn, twisting the filament bundle by using a roving frame, and controlling the twist degree to be 18-22 twist/m;

step 2: warping the long tows twisted in the step 1 by using a warping machine, controlling the density of warp yarns to be 65-75 yarns/10 cm and the width to be 45-55cm, and winding the warp yarns on a loom beam of a rapier loom after warping;

and step 3: sending out the yarns obtained in the step 2 from a beam, penetrating through heddle eyes and a reed and fixing the yarns to a cloth roller, and assembling a tensioner with the mass of 10-20g on each warp yarn;

and 4, step 4: preparing a weft yarn bobbin used in weft insertion by using a bobbin winder, wherein a first page heald frame and a second page heald frame on the rapier loom are used for controlling a leno heald frame, fixing weft yarns by using a leno selvedge device, and obtaining a plain-weave fabric;

and 5, sewing the single-layer plain structure fabric woven in the step 4 by using 108D/2 sewing threads on a sewing machine by using flat-covered stitches to obtain the bulletproof fabric.

In the technical scheme, the filament bundle in the step 1 is 1500 denier, and the twist degree is controlled to be 20 twists/m.

In the technical scheme, the filament bundle in the step 1 is aramid filament bundle.

In the technical scheme, the density of the warp yarns in the step 2 is 70 yarns/10 cm, and the width of the warp yarns is 50 cm.

In the above technical scheme, in the step 3, a tensioner with the mass of 15g is assembled on each warp yarn.

In the technical scheme, the sewing needle pitch of the sewing machine is 1-1.2 mm. The second purpose of the invention is to provide a bulletproof fabric prepared by the preparation method.

The invention also aims to provide a bulletproof lining which is made of at least one layer of bulletproof fabric.

The technical scheme of the invention has the beneficial effects that: according to the invention, 108D/2 sewing thread is adopted for plain-weave structural fabric, flat-covered needle stitches are adopted for sewing a single-layer bulletproof fabric on a sewing machine, the sewing needle pitch of the sewing machine is set to be 1-1.2mm to prepare the bulletproof fabric, slippage of filament bundles can be effectively restrained after sewing, the bulletproof performance of the bulletproof fabric is improved, and a plurality of layers of bulletproof fabrics are superposed to prepare the bulletproof garment liner.

Drawings

FIG. 1 is a schematic view of a yarn test in an embodiment of the present invention;

FIG. 2 is a graph showing the results of a yarn pull-in test in an example of the present invention.

In the figure: 1 inserting and pulling yarn and 2 sewing thread.

Detailed Description

The principles and features of the present invention are described in the following examples in conjunction with the accompanying drawings, which are set forth to illustrate, but are not to be construed to limit the scope of the invention.

Example 1

The embodiment provides a bulletproof fabric, and the preparation method comprises the following steps:

step 1: unwinding a 1500-denier aramid fiber filament bundle from a yarn cone yarn, and twisting the aramid fiber filament bundle by using a roving frame, wherein the twist degree is controlled at 20 twists/m;

step 2: warping the long tows twisted in the step 1 by using a warping machine, controlling the density of warp yarns to be 70/10 cm and the width to be 50cm, and winding the warp yarns on a loom beam of a rapier loom after warping;

and step 3: sending out the yarns obtained in the step 2 from a beam, penetrating through heddle eyes and a reed, fixing the yarns on a cloth roller, and assembling a tensioner with the mass of 15g on each warp yarn;

and 4, step 4: preparing a weft yarn bobbin used in weft insertion by using a bobbin winder, wherein a first page heald frame and a second page heald frame on the rapier loom are used for controlling a leno heald frame, fixing weft yarns by using a leno selvedge device, and obtaining a plain-weave fabric;

and 5, sewing the single-layer plain structure fabric woven in the step 4 by using 108D/2 sewing threads on a sewing machine by using flat-covered stitches to obtain the bulletproof fabric.

Wherein, the stitch pitch of the sewing machine in the step 5 is 1.2 mm.

Example 2

The difference from the example 1 is that the aramid filament bundle in the step 1 is 1400 denier, and the twist degree is controlled at 18 twist/m; the density of the warp yarns in the step 2 is 65 yarns/10 cm, and the width of the warp yarns is 48 cm; in the step 3, a tensioner with the mass of 10g is assembled on each warp yarn, and in the step 5, the stitch pitch of the sewing machine is 1 mm.

Example 3

The difference from the example 1 is that the aramid filament bundle in the step 1 is 1600 denier, and the twist degree is controlled at 22 twist/m; the density of the warp yarns in the step 2 is 75/10 cm, and the width is 52 cm; and in the step 3, a tensioner with the mass of 20g is assembled on each warp yarn, and in the step 5, the stitch pitch of the sewing machine is 1.1 mm.

Ballistic performance testing

The penetration resistance of different target bodies is tested by using a projectile penetration test, and the adopted spherical projectile has the mass of 2g and the diameter of 8 mm. The projectile is accelerated in the gun barrel through high-pressure air, the chamber outlet speed is 0-450m/s, and the incident speed of the projectile before contacting the target body and the emergent speed of the projectile after penetrating through the target body are tested by adopting a high-speed shooting method. The kinetic energy loss of the projectile can be obtained by using the formula (1), and the kinetic energy of the projectile absorbed by the fabric is subtracted from the air friction energy consumption, so that the penetration resistance of the fabric can be characterized in this way. The exact rate of projectile discharge cannot be set due to the uncontrollable factors of the penetration equipment, so the test of each sample is performed within the specified range, ensuring that the rates are as close as possible for comparison.

Wherein Δ E is the projectile kinetic energy loss in units of J; m is the pellet mass in g; v. of₁And v₂The unit is m/s, which is the incident speed and the emergent speed of the projectile respectively.

The plain weave structure fabric prepared in the step 4 in the example 1 and the bulletproof fabric sewn in the example 1 were subjected to single-layer, two-layer stacking and three-layer stacking, and the experimental results are shown in the following table:

table 1: test results of single-layer, two-layer and three-layer superposition of plain structure fabric and bulletproof fabric

As can be seen from the above table, after the plain weave fabric of the aramid filament bundle is sewn, the bulletproof performance is significantly improved, and the principle is that slippage of the filament bundle can be effectively restrained after sewing, so that the bulletproof performance is improved.

Testing of yarn drawability

The yarn drawing is the friction effect between warps and wefts, so that the yarn drawing test is convenient for researching the amplification effect of the sewing thread on the friction force between the warps and the wefts, and finally, a reference basis is provided for improving the penetration resistance of the fabric. This example was a drawing test of a sample using a model YG028 universal material tester. The fabric sample was held in the apparatus by the lower jaw and the yarn was prevented from slipping off the clamp using a corrugated jaw, the yarn to be drawn was clamped by the upper jaw, which was moved upwards at a fixed speed of movement, and the test was stopped when there was no load on the yarn. The schematic drawing of the yarn drawing method is shown in fig. 1, wherein the drawn yarn 1 is drawn yarn in fig. 1, the sewing thread 2 is a sewing thread sewn on the plain weave fabric, the drawn yarn 1 is perpendicular to the sewing thread 2 in fig. 1a, and the drawn yarn 1 is parallel to and coincident with the sewing thread 2 in fig. 1b, and it can be seen that a slit is remained to draw out the yarn while the remaining yarn tail is clamped by the lower jaw. In this study, we performed a draw test on yarns perpendicular and parallel to the stitch line direction, and quantitatively analyzed the effect of the sewing process on warp and weft yarn constraints.

And (3) testing results:

fig. 2(a) shows the force-displacement curve of a drawing test of a yarn according to the method described in fig. 1(a), the greater the magnitude of the variation of the force value with displacement, indicating the greater the resistance of the yarn to drawing and the greater the friction between the yarns. In this method, a sewing thread is sewn on several adjacent yarns perpendicular to the drawn yarn. The results show that the stitch seam significantly increases the draw force between the yarns, which increases with the number of stitches. As can be seen from fig. 2(a), the peak withdrawal force for the single yarn stitch sample was about 6 times higher than for the plain weave, and the maximum withdrawal force increased with increasing number of stitch yarns, with the peak withdrawal force for the sample with four stitch yarns being the largest, about 55N. These results indicate that the constraint provided by the stitching thread greatly increases the friction between the weft and warp yarns. As can be seen from the force-displacement curve of fig. 2(a), the force-displacement curve has similar force values at the initial stage of yarn drawing, because the yarn being drawn at this stage (the un-buckled zone) overcomes the static friction force, resulting in the buckling completing a certain degree of transformation, i.e. the yarn is continuously straightened; the difference between the curves begins to become more pronounced when the displacement exceeds 10mm, indicating that after entering the "stick-slip" phase, the stitch constraint mechanism on the drawn yarn is activated and the constraint of the warp and weft yarns by the stitches increases the ability of the yarn to resist draw. Thus, the stitching effect is "delayed" to some extent. When the projectile impacts the plain weave unseamed area, the seam does not function significantly in preventing yarn slippage until the primary yarn is stretched to some extent before the seam restraint mechanism is activated. Ballistic impact is a dynamic event by definition, typically completed within 50-200 μ s, so that the effective resistance response of the protective material to ballistic impact requires timely action to effectively achieve protection.

FIG. 2(b) shows the force-displacement curve of a yarn draw test performed as described in FIG. 1 (b). The yarn drawn using this method is completely stitched by the sewing thread. As can be seen in fig. 2(b), the force-displacement curve of the stitch sample increases sharply in the initial stage, and begins to decrease after the withdrawal force reaches a peak of about 45N, which is more than 20 times the ability to resist yarn withdrawal as compared to plain weave fabrics. The results shown in fig. 2(b) show that the suture responds faster to the withdrawal force than the results shown in fig. 2(a) because the constraint mechanism of the suture is activated in the initial stage of withdrawal, and the yarn slippage is greatly limited due to the constraint effect of the suture, thereby enhancing the resistance of the yarn to withdrawal. In fact, when each yarn on the fabric is stitched by a sewing thread, this allows the restraining effect provided by the stitching to be effected immediately at the beginning of the ballistic event, ensuring that the specimen resists the projectile impact more effectively. Meanwhile, the possibility of yarn pulling-out and window opening is eliminated by sewing, the yarn slippage probability is reduced, and the probability of absorbing the projectile kinetic energy through yarn breakage is increased, so that the penetration resistance of the fabric is improved.

The experimental groups and the experimental results of the yarn inserting and pulling test are shown in table 2, so that the impact resistance of the inserted and pulled yarn is best when the inserted and pulled yarn is perpendicular to the suture line.

Table 2 shows experimental groups and results of the yarn drawing test

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.