阅读说明：本技术 一种用于流光灯焊接套管装置及其加工方法 (Sleeve welding device for flow lamp and machining method thereof ) 是由 李吉昌 于 2020-12-15 设计创作，主要内容包括：本发明公开了一种用于流光灯焊接套管装置及其加工方法,旨在提供一种自动化程度高,结构简单以及实用性强的用于流光灯焊接套管装置,其技术方案要点是通过设置的第一上料工位对控制部分进行上料,再通过取料工位对塑料管进行取料并套入控制部分的铜丝上,再通过第二上料工位对灯珠部分进行上料,并通过焊接工位对控制部分和焊接部分的铜丝部分进行焊接,此时,再通过上套工位将塑料管套入焊接的位置,再通过热缩工位对塑料管进行热缩处理,使得塑料管套于焊接的部位外,最后,再通过下料工位对成型的产品进行下料,提高了良好实用效果,本发明适用于流光灯加工设备技术领域。(The invention discloses a sleeve welding device for a streamer lamp and a processing method thereof, aiming at providing a sleeve welding device for a streamer lamp, which has high automation degree, simple structure and strong practicability, the technical scheme is characterized in that a first feeding station is arranged to feed a control part, a material taking station is used to take materials from a plastic pipe and is sleeved on a copper wire of the control part, a second feeding station is used to feed a lamp bead part, and the copper wire parts of the control part and the welding part are welded through a welding station, at the moment, the plastic pipe is sleeved into the welding position through an upper sleeving station, the thermal shrinkage treatment is carried out on the plastic pipe through a thermal shrinkage station, the plastic pipe is sleeved outside the welded part, and finally, the formed product is discharged through the discharging station, so that a good practical effect is improved.)

1. The utility model provides a be used for flowing light lamp welding bushing apparatus, includes frame (1), its characterized in that, be equipped with in frame (1) first material loading station (2) to the control part material loading, be used for getting the plastic tubing and embolia material taking station (3) on the copper wire, second material loading station (4) to the lamp pearl part material loading, with copper wire part welded welding station (5) of control part's copper wire part and lamp pearl part, be used for emboliaing last cover station (6) on the welding position with the plastic tubing, be used for carrying out pyrocondensation station (7) of pyrocondensation processing and be used for carrying out unloading to finished product after the pyrocondensation station (8), be equipped with carousel (10) on frame (1), be equipped with on this carousel (10) and correspond anchor clamps (11) that set up with each station, anchor clamps (11) are including first seat (110) of placing the control part, The lamp bead placing device comprises a second placing seat (111) for placing a lamp bead part and a movable seat body arranged between the first placing seat and the second placing seat, wherein the movable seat body comprises a sleeve seat (112) close to one side of the first placing seat (110) and a welding seat (113) connected with the sleeve seat (112), and a first driving device (114) for driving the sleeve seat (112) to be close to or far away from the first placing seat (110) is arranged on the rotary disc (10).

2. A sleeve welding device for a flood lamp according to claim 1, characterized in that said first loading station (2) comprises a first transfer path (20) for placing each control section, a first pick-up robot (21) for picking up the control section from the first transfer path (20) and placing it on the first placing base (110), and a second driving device (22) for driving the first pick-up robot (21) to and fro between the first transfer path (20) and the first placing base (110).

3. A sleeve welding device for a flow lamp according to claim 1, characterized in that said take-off station (3) comprises a second transfer channel (30) for placing the plastic tube, a second take-off robot (31) for taking the plastic tube from the second transfer channel (30) and placing it on the sleeve holder (112), and a third driving device (32) for driving the second take-off robot (31) to and fro the second transfer channel (30) and the sleeve holder (112).

4. A sleeve welding device for a flood lamp according to claim 1, characterized in that said second feeding station (4) comprises a third conveying channel (40) for placing each bead portion, a third material-taking manipulator (41) for grabbing bead portions by the third conveying channel (40) and placing the bead portions on the second placing seat (111), and a fourth driving device (42) for driving the third material-taking manipulator (41) to reciprocate between the third conveying channel (40) and the second placing seat (111).

5. A sleeve welding device for a flow lamp according to claim 1, characterized in that said welding station (5) comprises a first frame body (50) arranged on the frame (1), a welding head (51) arranged on the first frame body (50), and a fifth driving device (52) for driving the welding head (51) to move back and forth close to or away from the welding seat (113).

6. A sleeve welding device for a flow lamp according to claim 1, characterized in that the sleeving station (6) comprises a second frame body (60) arranged on the frame (1), a material pressing claw (61) arranged on the second frame body (60), and a sixth driving device (62) for driving the material pressing claw (61) to press down or move away and reciprocate.

7. A sleeve welding device for a flow lamp according to claim 1, characterized in that the heat shrinking station (7) comprises a third frame body (70) arranged on the frame (1), a hot pressing block (71) arranged on the third frame body (70), and a seventh driving device (72) for driving the hot pressing block (71) to press down or move away and reciprocate.

8. A sleeve welding device for a flow lamp according to claim 1, characterized in that the blanking station (8) comprises a blanking channel (80) for the finished product to pass through, a blanking manipulator (81) for picking the finished product from the clamp (11) and placing the finished product on the blanking channel (80), and an eighth driving device (82) for driving the blanking manipulator (81) to reciprocate between the clamp (11) and the blanking channel (80).

9. A processing method suitable for the streamer lamp welding sleeve device according to any one of claims 1-8, characterized by comprising the steps of, (1) a first material taking manipulator (21) taking out the control part from the first conveying channel (20) under the driving of a second driving device (22) and placing the control part on a first placing seat (110), and a rotary disc (10) rotating to the next station;

(2) the third driving device (32) drives the second material taking mechanical arm (31) to take the plastic pipe out of the second conveying channel (30) and place the plastic pipe on the sleeve seat (112);

(3) the first driving device (114) drives the movable seat body to be close to the first placing seat (110), the plastic pipe is sleeved on the copper wire of the control part, and the turntable (10) rotates to the next station;

(4) the third material taking manipulator (41) takes out the lamp bead part from the third conveying channel (40) under the driving of the fourth driving device (42) and places the lamp bead part on the second placing seat (111), at the moment, the copper wire of the control part and the copper wire of the lamp bead part are both on the welding seat (113), and the rotary disc (10) rotates to the next station;

(5) the fifth driving device (52) drives the welding head (51) to be close to the welding seat (113), and after the copper wire is welded, the turntable (10) rotates to the next station;

(6) the sixth driving device (62) drives the pressing claw (61) to press the plastic pipe, the first driving device (114) drives the movable base body to be close to the second placing base (111), the plastic pipe is sleeved on the welding part, and the turntable (10) rotates to the next station;

(7) the seventh driving device (72) drives the hot-pressing block (71) to perform pressing and heat-shrinking treatment, and after 3s-5s, the hot-pressing block (71) resets, the heat-shrinking is completed, and the hot-pressing block rotates to the next station;

(8) and the eighth driving device (82) drives the blanking manipulator (81) to grab and place the finished product on the blanking channel (80) from the clamp (11) for blanking, so that the finished product processing is completed.

Technical Field

The invention relates to the technical field of streamer lamp processing equipment, in particular to a streamer lamp welding sleeve device and a processing method thereof.

Background

At present, the flow lamp on the market comprises a control part and a lamp bead part, wherein the control part and the lamp bead part need to be welded. Traditional flowing light lamp adds man-hour, overlaps on control part's copper wire with the plastic tubing earlier, carries out again to control part and lamp pearl part the copper wire weld, overlaps the plastic tubing in welded part through manual, carries out hot pressing at last, such processing method, and the processing step is loaded down with trivial details, and it is long when having increased processing, and the practicality is relatively poor, is unfavorable for large-scale production, but also has the potential safety hazard to a certain extent.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the sleeve welding device for the streamer lamp, which has high automation degree, simple structure and strong practicability.

In order to achieve the purpose, the invention provides the following technical scheme: a sleeve welding device for a flood lamp comprises a rack, wherein a first feeding station for feeding a control part, a taking station for taking a plastic pipe and sleeving the plastic pipe on a copper wire, a second feeding station for feeding a lamp bead part, a welding station for welding the copper wire part of the control part and the copper wire part of the lamp bead part, an upper sleeving station for sleeving the plastic pipe on the welding part, a heat shrinkage station for performing heat shrinkage treatment on the plastic pipe and a discharging station for discharging a finished product after heat shrinkage are arranged on the rack, and a turntable is arranged on the rack and provided with clamps corresponding to the stations.

The invention is further configured to: the fixture comprises a first placing seat for placing the control part, a second placing seat for placing the lamp bead part and a movable seat body arranged between the first placing seat and the second placing seat, wherein the movable seat body comprises a sleeve seat close to one side of the first placing seat and a welding seat connected with the sleeve seat, and a first driving device for driving the sleeve seat to be close to or far away from the first placing seat is arranged on the rotary table.

The invention is further configured to: the first feeding station comprises a first conveying channel for placing each control part, a first material taking manipulator for grabbing the control parts by the first conveying channel and placing the control parts on a first placing seat, and a second driving device for driving the first material taking manipulator to reciprocate on the first conveying channel and the first placing seat.

The invention is further configured to: the material taking station comprises a second conveying channel for placing the plastic pipe, a second material taking mechanical arm for grabbing the plastic pipe from the second conveying channel and placing the plastic pipe on the sleeve seat, and a third driving device for driving the second material taking mechanical arm to reciprocate in the second conveying channel and the sleeve seat.

The invention is further configured to: the second feeding station comprises a third conveying channel for placing each lamp bead part, a third material taking manipulator for grabbing and placing the lamp bead parts on the second placing seat through the third conveying channel, and a fourth driving device for driving the third material taking manipulator to reciprocate in the third conveying channel and the second placing seat.

The invention is further configured to: the welding station comprises a first frame body arranged on the frame, a welding head arranged on the first frame body and a fifth driving device used for driving the welding head to be close to or far away from the welding seat and to reciprocate.

The invention is further configured to: the upper sleeving station comprises a second frame body arranged on the frame, a pressing claw arranged on the second frame body, and a fifth driving device for driving the pressing claw to press downwards or keep away from the pressing claw and move back and forth.

The invention is further configured to: the thermal shrinkage station comprises a third frame body arranged on the frame, a hot pressing block arranged on the third frame body, and a sixth driving device for driving the hot pressing block to press downwards or to be far away from the third frame body and to reciprocate.

The invention is further configured to: the blanking station comprises a blanking channel for the finished product to pass through, a blanking manipulator for grabbing the finished product from the fixture and placing the finished product on the blanking channel, and a seventh driving device for driving the blanking manipulator to reciprocate between the fixture and the blanking channel.

By adopting the technical scheme, the lamp bead welding device has the advantages that 1, the control part is fed through the arranged first feeding station, the plastic pipe is fed through the feeding station and sleeved on the copper wire of the control part, the lamp bead part is fed through the second feeding station, the control part and the copper wire part of the welding part are welded through the welding station, at the moment, the plastic pipe is sleeved in the welding position through the sleeving station, the plastic pipe is subjected to thermal shrinkage treatment through the thermal shrinkage station, the plastic pipe is sleeved outside the welding position, and finally, the formed product is discharged through the discharging station, so that a good practical effect is improved;

2. the fixture is arranged to comprise a first placing seat for placing the control part, a second placing seat for placing the lamp bead part and a movable seat body arranged between the first placing seat and the second placing seat, the movable seat body comprises a sleeve seat close to one side of the first placing seat and a welding seat connected with the sleeve seat, a first driving device for driving the sleeve seat to be close to or far away from the first placing seat is arranged on the rotary table, and the operation of the sleeve and the welding operation are facilitated by adopting the double placing seats and arranging the sleeve seat and the welding seat structure, so that the fixture is high in practicability and simple in structure;

3. the processing efficiency is high, changes traditional manual processing mode, and in order to ensure the production efficiency to the product, and the yield is high, has avoided the potential safety hazard.

The processing method suitable for the streamer lamp welding sleeve device comprises the following steps of (1) taking out a control part from a first conveying channel by a first material taking mechanical arm under the driving of a second driving device, placing the control part on a first placing seat, and rotating a turntable to the next station;

(2) the third driving device drives the second material taking mechanical arm to take out the plastic pipe from the second conveying channel and place the plastic pipe on the sleeve seat;

(3) the first driving device drives the movable seat body to be close to the first placing seat, the plastic pipe is sleeved on the copper wire of the control part, and the turntable rotates to the next station;

(4) the third material taking manipulator takes out the lamp bead part from the third conveying channel under the driving of the fourth driving device and places the lamp bead part on the second placing seat, at the moment, the copper wire of the control part and the copper wire of the lamp bead part are both on the welding seat, and the turntable rotates to the next station;

(5) the fifth driving device drives the welding head to be close to the welding seat, and after the copper wire is welded, the turntable rotates to the next station;

(6) the fifth driving device drives the material pressing claw to press the plastic pipe, the first driving device drives the movable base body to be close to the second placing base, the plastic pipe is sleeved on the welded part, and the rotary table rotates to the next station;

(7) the sixth driving device drives the hot-pressing block to perform pressing and thermal shrinkage treatment, and after 3s-5s, the hot-pressing block resets, thermal shrinkage is completed, and the hot-pressing block rotates to the next station;

(8) and the seventh driving device drives the blanking manipulator to grab and place the finished product on the blanking channel from the clamp for blanking so as to finish the processing of the finished product.

By adopting the technical scheme, the automatic hot-pressing processing method has the advantages that the automatic hot-pressing processing method is adopted, automatic production is realized, the processing efficiency is high, the traditional processing modes of manual welding, manual sleeving and manual hot pressing are changed, the production efficiency of products is ensured, the yield is high, and meanwhile potential safety hazards are avoided.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of a sleeve welding device for a flow lamp according to the present invention.

FIG. 2 is a schematic structural diagram of a fixture and a welding head cooperating with each other according to an embodiment of the sleeve welding device with a flow lamp.

Fig. 3 is a schematic structural view of a clamp and a swaging claw in an embodiment of a sleeve welding device for a flow lamp according to the present invention.

Reference numeral, 1, a frame; 10. a turntable; 11. a clamp; 110. a first placing seat; 111. a second placing seat; 112. a cannula holder; 113. welding a base; 114. a first driving device; 2. a first feeding station; 20. a first transfer channel; 21. a first material taking manipulator; 22. a second driving device; 3. a material taking station; 30. a second transfer channel; 31. a second material taking manipulator; 32. a third driving device; 4. a second feeding station; 40. a third transfer channel; 41. a third material taking manipulator; 42. a fourth drive device; 5. a welding station; 50. a first frame body; 51. welding a head; 52. a fifth driving device; 6. sleeving stations; 60. a second frame body; 61. pressing claws; 62. a sixth driving device; 7. a thermal shrinkage station; 70. a third frame body; 71. hot pressing blocks; 72. a seventh driving device; 8. a blanking station; 80. a blanking channel; 81. a feeding manipulator; 82. and an eighth driving device.

Detailed Description

An embodiment of a sleeve welding device for a flow lamp according to the present invention is further described with reference to fig. 1 to 3.

Spatially relative terms, such as "upper," "lower," "left," "right," and the like, may be used in the embodiments for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "lower" can encompass both an upper and a lower orientation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Moreover, relational terms such as "first" and "second," and the like, may be used solely to distinguish one element from another element having the same name, without necessarily requiring or implying any actual such relationship or order between such elements.

A sleeve welding device for a flow lamp comprises a frame 1, wherein a first feeding station 2 for feeding a control part, a taking station 3 for taking a plastic pipe and sleeving the plastic pipe on a copper wire, a second feeding station 4 for feeding a lamp bead part, a welding station 5 for welding the copper wire part of the control part and the copper wire part of the lamp bead part, an upper sleeving station 6 for sleeving the plastic pipe on the welding station 5, a heat shrinking station 7 for performing heat shrinking treatment on the plastic pipe and a blanking station 8 for blanking a finished product after heat shrinking are arranged on the frame 1, a rotary table 10 is arranged on the rotary table 10, clamps 11 corresponding to all stations are arranged on the rotary table 10, the control part is fed through the arranged first feeding station 2, the plastic pipe is fed through the taking station 3 and sleeved on the copper wire of the control part, and the lamp bead part is fed through the second feeding station 4, and weld the copper wire part of control part and welding part through welding station 5, at this moment, embolia the welded position with the plastic tubing through upper cover station 6 again, rethread thermal shrinkage station 7 carries out thermal shrinkage to the plastic tubing for the plastic tubing overlaps outside the welded position, and at last, rethread unloading station 8 carries out the unloading to fashioned product, has improved good practical function, and machining efficiency is high, has changed traditional manual work mode, in order to ensure the production efficiency to the product, and the yield is high, has avoided the potential safety hazard.

The present invention further provides that the fixture 11 comprises a first placing seat 110 for placing the control part, a second placing seat 111 for placing the bead part, and a movable seat body arranged between the first and second placing seats, the movable seat body comprises a sleeve seat 112 close to one side of the first placing seat 110 and a welding seat 113 connected with the sleeve seat 112, the turntable 10 is provided with a first driving device 114 for driving the sleeve seat 112 close to or away from the first placing seat 110, by arranging the fixture 11 to comprise the first placing seat 110 for placing the control part, the second placing seat 111 for placing the bead part, and the movable seat body arranged between the first and second placing seats, the movable seat body comprises the sleeve seat 112 close to one side of the first placing seat 110 and the welding seat 113 connected with the sleeve seat 112, the turntable 10 is provided with a first driving device 114 for driving the sleeve seat 112 close to or away from the first placing seat 110, through adopting two seats of placing, the sheathed tube operation and the welded operation of being convenient for are convenient for through the setting of sleeve pipe seat 112 and the 113 structures of welding seat to the rethread, and the practicality is strong, simple structure.

The invention further provides that the first feeding station 2 comprises a first conveying channel 20 for placing each control part, a first material taking mechanical hand 21 for grabbing the control part from the first conveying channel 20 and placing the control part on the first placing seat 110, and a second driving device 22 for driving the first material taking mechanical hand 21 to reciprocate on the first conveying channel 20 and the first placing seat 110, and by adopting the structure, the first material taking mechanical hand 21 is driven by the second driving device 22 to take materials for the control part, so that the automatic feeding is realized, the processing efficiency is improved, the practicability is high, and the structure is simple.

The invention is further arranged that the material taking station 3 comprises a second conveying channel 30 for placing the plastic pipe, a second material taking manipulator 31 for grabbing the plastic pipe from the second conveying channel 30 and placing the plastic pipe on the sleeve seat 112, and a third driving device 32 for driving the second material taking manipulator 31 to reciprocate on the second conveying channel 30 and the sleeve seat 112, and the plastic pipe is taken by the second material taking manipulator 31, so that the good material taking convenience is improved, the streamlined production is convenient to form, the structure is simple, and the practicability is strong.

The invention is further arranged that the second feeding station 4 comprises a third conveying channel 40 for placing each lamp bead part, a third material taking manipulator 41 for grabbing and placing the lamp bead part on the second placing seat 111 through the third conveying channel 40, and a fourth driving device 42 for driving the third material taking manipulator 41 to reciprocate on the third conveying channel 40 and the second placing seat 111, and by adopting the structure, the lamp bead parts are taken through the third material taking manipulator 41, so that automatic feeding is formed, and the processing efficiency is improved.

The welding station 5 further comprises a first frame body 50 arranged on the frame 1, a welding head 51 arranged on the first frame body 50 and a fifth driving device 52 used for driving the welding head 51 to approach or leave the welding seat 113 and reciprocate, the copper wires of the two parts are welded, and the welding station is simple in structure and high in practicability.

The invention is further arranged that the sleeving station 6 comprises a second frame body 60 arranged on the frame 1, a material pressing claw 61 arranged on the second frame body 60, and a sixth driving device 62 for driving the material pressing claw 61 to press down or to be far away from and reciprocate, the plastic sleeve is pressed by the arranged material pressing claw 61, and then the plastic sleeve moves to a welding part in cooperation with the movement of the clamp 11, so that a good practical effect is improved.

In the implementation process of the invention, the sleeve seat 112 can be provided with a placing groove for placing the plastic pipe, so that the positioning effect on the plastic pipe is improved, meanwhile, a vacuum adsorption device can be arranged in the placing groove, when the swaging claw and the sleeve seat 112 move, a good anti-falling effect is formed, and the structure of the vacuum adsorption device can be set to comprise an adsorption hole arranged on the placing groove and a vacuum generator connected with the adsorption hole, so that the good adsorption effect is ensured, the stability on the plastic pipe is formed, the practicability is strong, and the structure is simple.

The invention is further arranged that the thermal shrinkage station 7 comprises a third frame body 70 arranged on the frame 1, a hot-pressing block 71 arranged on the third frame body 70, and a seventh driving device 72 for driving the hot-pressing block 71 to press down or move away and reciprocate, and by adopting the structure, the plastic pipe is subjected to thermal shrinkage through the hot-pressing block 71, so that the good plastic effect is improved, the stability is strong, and the structure is simple.

The blanking station 8 further comprises a blanking channel 80 for the finished product to pass through, a blanking manipulator 81 for grabbing the finished product from the clamp and placing the finished product on the blanking channel 80, and an eighth driving device 82 for driving the blanking manipulator 81 to reciprocate between the clamp and the blanking channel, so that the blanking is convenient, the structure is simple, the practicability is high, the flow line production is realized, and the automation degree is high.

The processing method suitable for the streamer lamp welding sleeve device comprises the following steps of (1) taking out a control part from a first conveying channel by a first material taking mechanical arm under the driving of a second driving device, placing the control part on a first placing seat, and rotating a turntable to the next station;

(2) the third driving device drives the second material taking mechanical arm to take out the plastic pipe from the second conveying channel and place the plastic pipe on the sleeve seat;

(3) the first driving device drives the movable seat body to be close to the first placing seat, the plastic pipe is sleeved on the copper wire of the control part, and the turntable rotates to the next station;

(4) the third material taking manipulator takes out the lamp bead part from the third conveying channel under the driving of the fourth driving device and places the lamp bead part on the second placing seat, at the moment, the copper wire of the control part and the copper wire of the lamp bead part are both on the welding seat, and the turntable rotates to the next station;

(5) the fifth driving device drives the welding head to be close to the welding seat, and after the copper wire is welded, the turntable rotates to the next station;

(6) the sixth driving device drives the pressing claw to press the plastic pipe, the first driving device drives the movable base body to be close to the second placing base, the plastic pipe is sleeved on the welding part, and the turntable rotates to the next station;

(7) the seventh driving device drives the hot-pressing block to perform pressing and thermal shrinkage treatment, and after 3s-5s, the hot-pressing block resets, thermal shrinkage is completed, and the hot-pressing block rotates to the next station;

(8) and the eighth driving device drives the blanking manipulator to grab and place the finished product on the blanking channel from the clamp for blanking so as to finish the processing of the finished product.

By adopting the technical scheme, the processing method has the advantages that automatic production is realized, the processing efficiency is high, the control part is fed through the first feeding station, the plastic pipe is fed through the material taking station and sleeved on the copper wire of the control part, the lamp bead part is fed through the second feeding station, the control part and the copper wire part of the welding part are welded through the welding station, at the moment, the plastic pipe is sleeved in the welding position through the sleeving station, the plastic pipe is subjected to thermal shrinkage treatment through the thermal shrinkage station, so that the plastic pipe is sleeved outside the welding part, and finally, the molded product is discharged through the discharging station, the traditional processing modes of manual welding, manual sleeving and manual hot pressing are changed, the production efficiency of the product is greatly improved, the yield is high, and the potential safety hazard is avoided, the practicability is strong, and the structure is simple.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and those skilled in the art should be able to make general changes and substitutions within the technical scope of the present invention.