阅读说明：本技术 一种阳极氧化铝板生产用的抛光装置及其加工方法 (Polishing device for producing anodic aluminum oxide plate and processing method thereof ) 是由 张宝龙 杨雪松 杨伟力 于 2020-12-11 设计创作，主要内容包括：本发明公开了一种阳极氧化铝板生产用的抛光装置及其加工方法,传送带、抛光机构、铝板本体和加工座；传送带通过支座安装在底座的顶面上,传送带的端部设置有支架,支架安装在底座的顶面上,支架上设置有夹持机构,传送带的U形槽内设置有抛光机构,抛光机构处设置有用于固定铝板本体的加工座,抛光机构和加工座均安装在底座的顶面上；移动座与底板的顶面滑动连接,安装座的竖直部通过转轴转动安装在移动座的顶部上,一侧的转轴上套设置有第二传动轮,第二传动轮通过传动带与第一传动轮传动连接,第三电机的输出端与第一传动轮连接,第三电机安装在移动座的顶面上；本发明实现了对铝板本体的表面进行全面抛光,并且自动化抛光处理。(The invention discloses a polishing device for producing an anodic aluminum oxide plate and a processing method thereof, wherein the polishing device comprises a conveyor belt, a polishing mechanism, an aluminum plate body and a processing seat; the conveying belt is installed on the top surface of the base through a support, a support is arranged at the end part of the conveying belt and installed on the top surface of the base, a clamping mechanism is arranged on the support, a polishing mechanism is arranged in a U-shaped groove of the conveying belt, a machining seat used for fixing the aluminum plate body is arranged at the polishing mechanism, and the polishing mechanism and the machining seat are installed on the top surface of the base; the movable seat is connected with the top surface of the bottom plate in a sliding mode, the vertical portion of the mounting seat is rotatably mounted on the top of the movable seat through a rotating shaft, a second driving wheel is sleeved on the rotating shaft on one side and is in transmission connection with the first driving wheel through a transmission belt, the output end of a third motor is connected with the first driving wheel, and the third motor is mounted on the top surface of the movable seat; the invention realizes the comprehensive polishing of the surface of the aluminum plate body and the automatic polishing treatment.)

1. The utility model provides a burnishing device of anodic oxidation aluminum plate production usefulness which characterized in that: the polishing device comprises a conveyor belt (1), a polishing mechanism (3), an aluminum plate body (7) and a processing seat (21);

the conveying belt (1) is installed on the top surface of the base (2) through a support (8), the conveying belt (1) is of a U-shaped structure, a support (4) is arranged at the end portion of the conveying belt (1), the support (4) is installed on the top surface of the base (2), a clamping mechanism is arranged on the support (4), a polishing mechanism (3) is arranged in a U-shaped groove of the conveying belt (1), a machining seat (21) used for fixing an aluminum plate body (7) is arranged at the polishing mechanism (3), and the polishing mechanism (3) and the machining seat (21) are both installed on the top surface of the base (2);

the polishing mechanism (3) comprises a bottom plate (22), a first hydraulic cylinder (23), a moving seat (24), a third motor (25), a mounting seat (26), a fourth motor (27), a driving gear (28), a rack (29), a sliding plate (30), a polishing disc (31), a first transmission wheel (32) and a second transmission wheel (33); the base plate (22) is installed on the top surface of the base (2), a first hydraulic cylinder (23) is arranged on one side of the top surface of the base plate (22), the output end of the first hydraulic cylinder (23) is connected with the moving seat (24), the moving seat (24) is in sliding connection with the top surface of the base plate (22), the installation seat (26) is a U-shaped plate, the vertical portion of the installation seat (26) is rotatably installed on the top of the moving seat (24) through a rotating shaft, a second driving wheel (33) is sleeved on the rotating shaft on one side, the second driving wheel (33) is in transmission connection with the first driving wheel (32) through a transmission belt, the output end of a third motor (25) is connected with the first driving wheel (32), and the third motor (25) is installed on the top surface of the moving seat (24);

a fourth motor (27) is arranged on the top surface of the horizontal part of the mounting seat (26), the output end of the fourth motor (27) is connected with a driving gear (28), a rectangular through hole is formed in the top surface of the mounting seat (26), the bottom of the driving gear (28) penetrates through the rectangular through hole and is meshed with a rack (29), the rack (29) is installed on the top surface of a sliding plate (30), the sliding plate (30) is slidably connected with the bottom surface of the mounting seat (26), and the bottom surface of the sliding plate (30) is connected with a polishing disc (31) through a third hydraulic cylinder (39);

processing seat (21) is including fixing base (34), second hydraulic cylinder (35), fifth motor (36), base (37), fixed suction cup (38), install on the top surface of base (2) fixing base (34), and one side of fixing base (34) is provided with second hydraulic cylinder (35), the output and the base (37) of second hydraulic cylinder (35) are connected, be provided with fifth motor (36) in base (37), the top of base (37) is passed to the output of fifth motor (36), and rotate with base (37) and be connected, the output and the fixed suction cup (38) of fifth motor (36) are connected.

2. The polishing device for producing an anodized aluminum plate as defined in claim 1, wherein the direction in which the base (37) moves horizontally along the fixed base (34) is perpendicular to the direction in which the movable base (24) moves horizontally along the base plate (22), and the aluminum plate body (7) to be polished is placed on the fixed chuck (38).

3. The polishing device for producing the anodized aluminum plate as defined in claim 2, wherein the clamping mechanism comprises a bracket (4), a first clamp (5), a second clamp (6), a first motor (9), a belt pulley (10) and a conveying belt (11); support (4) are installed on the top surface of base (2), top one side of support (4) is provided with first motor (9), support (4) are passed to the output of first motor (9), and rotate with support (4) and be connected, be provided with two sets of belt pulleys (10) on the lateral wall of support (4) side by side, wherein a set of belt pulley (10) are connected with the output of first motor (9), two sets of belt pulley (10) are connected through conveyer (11) transmission, conveyer (11) all are connected with first anchor clamps (5) and second anchor clamps (6).

4. The polishing device for producing the anodized aluminum plate as recited in claim 3, wherein the first clamp (5) and the second clamp (6) are arranged side by side, and the first clamp (5) and the second clamp (6) are slidably connected along the top of the bracket (4).

5. The polishing apparatus for producing an anodized aluminum plate as defined in claim 3, wherein the first jig (5) comprises a driving member and an adsorption adjusting member; the second clamp (6) comprises a driving member and a suction cup (15).

6. The polishing device for producing the anodized aluminum plate as defined in claim 3, wherein the driving member is disposed on the support (4), the driving member comprises a moving plate (12), a cylinder (13) and a lifting plate (14), the moving plate (12) is sleeved on the conveyor belt (11), the moving plate (12) is slidably connected with the support (4), the cylinder (13) is disposed on a side wall of the moving plate (12), an output end of the cylinder (13) is connected with the lifting plate (14), the bottom of the lifting plate (14) of the first clamp (5) is provided with the adsorption adjusting member, and the bottom of the lifting plate (14) of the second clamp (6) is provided with the suction cup (15).

7. The polishing device for producing the anodized aluminum plate as defined in claim 1, wherein the adsorption adjusting member comprises a second motor (16), a rotating plate (17), a biaxial cylinder (18), a stopper (19) and a clamping plate (20), the second motor (16) is disposed on the sidewall of the lifting plate (14), the output end of the second motor (16) passes through the lifting plate (14) and is rotatably connected with the lifting plate (14), the output end of the second motor (16) is connected with the rotating plate (17), the rotating plate (17) is of a hollow structure, the biaxial cylinder (18) is disposed in the middle of the inner cavity of the rotating plate (17), the output end of the biaxial cylinder (18) is connected with the stopper (19), the stopper (19) is slidably connected with the inner wall of the rotating plate (17), and the clamping plates (20) are disposed on the sidewalls of the two sets of stoppers (19).

8. A method of processing a polishing apparatus for use in the production of an anodized aluminum plate according to any one of claims 1 to 7, comprising the steps of:

the first step is as follows: placing a plurality of groups of aluminum plate bodies (7) to be polished on a conveyor belt (1) and conveying the aluminum plate bodies along the conveyor belt (1), when the aluminum plate bodies (7) are conveyed to the end part of the conveyor belt (1), operating a second clamp (6), driving a lifting plate (14) to move downwards by an air cylinder (13) of the second clamp (6), fixing the aluminum plate bodies (7) to be polished by a sucker (15), resetting the air cylinder (13) to enable the aluminum plate bodies (7) to ascend, starting a first motor (9) to operate, driving a conveying belt (11) to transmit by a belt pulley (10), enabling a first clamp (5) and the second clamp (6) to move in the same direction, moving the aluminum plate bodies (7) on the second clamp (6) and the second clamp (6) to the position above a fixed sucker (38), and then enabling the aluminum plate bodies (7) to descend to the fixed sucker (38), the first motor (9) is controlled to rotate reversely, so that the first clamp (5) and the second clamp (6) are reset;

the second step is that: controlling a third motor (25) to work, driving an installation seat (26) to rotate along a moving seat (24) through a first driving wheel (32) and a second driving wheel (33), enabling a polishing disc (31) on the installation seat (26) to be matched with the side wall of an aluminum plate body (7), then moving the polishing disc (31) to the side wall of the aluminum plate body (7) through a first hydraulic cylinder (23), controlling a second hydraulic cylinder (35) to work, enabling the aluminum plate body (7) on a fixed suction disc (38) to horizontally move back and forth, enabling the polishing disc (31) to polish the side wall of the aluminum plate body (7), and controlling a fifth motor (36) to work after one side of the aluminum plate body (7) is processed, driving the aluminum plate body (7) to rotate, and sequentially polishing the side walls of the aluminum plate body (7) at three positions;

then, controlling the third motor (25) to work to enable the polishing disc (31) to be parallel to the upper surface of the aluminum plate body (7), controlling the third motor (25) and the third hydraulic cylinder (39) to work to enable the polishing disc (31) to be in contact with the aluminum plate body (7) and polish the upper surface of the aluminum plate body (7), and then adjusting the position of the polishing disc (31) through the first hydraulic cylinder (23) and adjusting the position of the aluminum plate body (7) through the second hydraulic cylinder (35) to enable the polishing disc (31) to perform overall polishing treatment on the upper surface of the aluminum plate body (7) to obtain an aluminum plate primary product;

the third step: controlling a first clamp (5) to move downwards and descend to the position of an aluminum plate primary product, starting a double-shaft cylinder (18) to work to enable two groups of clamp plates (20) to be close to each other, clamping and fixing the aluminum plate primary product, enabling the aluminum plate primary product to ascend through a cylinder (13) of a driving piece, enabling the aluminum plate primary product to move to the position of a conveyor belt (1) through the work of a first motor (9), then controlling the double-shaft cylinder (18) to work to enable the aluminum plate primary product to be placed on the conveyor belt (1), starting a second motor (16) to work in the moving process of the aluminum plate primary product, driving a rotating plate (17) to rotate, and placing the unpolished surface of the aluminum plate primary product above; then the aluminum plate primary product is conveyed to the end part along a conveying belt (1), and the unpolished surface of the aluminum plate primary product is polished, so that an aluminum plate product is obtained.

Technical Field

The invention belongs to the technical field of production of anodized aluminum plates, and relates to a polishing device and a processing method thereof, in particular to a polishing device for producing an anodized aluminum plate and a processing method thereof.

Background

The anodic aluminum oxide plate is prepared by placing an aluminum plate in corresponding electrolyte (such as sulfuric acid, chromic acid, oxalic acid, etc.) as an anode, and electrolyzing under specific conditions and under the action of an external current.

The comparison document discloses a CN102634831B anodic aluminum oxide plate and a preparation process thereof, and the anodic aluminum oxide plate comprises an aluminum alloy panel, wherein the outer surface of the aluminum alloy panel is provided with an oxide film layer. The oxidation film layer is uniform and compact, the thickness of the oxidation film layer is 10-15um, so that the wear resistance and the corrosion resistance of the aluminum alloy workpiece can be obviously improved, in addition, the surface of the oxidation film layer is porous, and various colors of appearances are formed after dyes are adsorbed in the pores, so that the requirement of people on the diversity of appearance colors is met; the manufacturing process of the anodized aluminum plate is reliable and easy to implement, so that the final product anodized aluminum plate has good adhesive force, acid resistance, solvent resistance, wear resistance, impact resistance and mechanical property.

In the prior art, the polishing effect of the polishing device for the anodic aluminum oxide plate is not ideal, the polishing treatment cannot be automatically and comprehensively carried out when the anodic aluminum oxide plate is polished, and the manual operation and the polishing device are required to carry out coordinated work, so that the anodic aluminum oxide plate is comprehensively polished, and the health of the anodic aluminum oxide plate is influenced when the anodic aluminum oxide plate is manually in the environment of the polishing device for a long time; in addition, the problem that the production efficiency of the anodic aluminum oxide plate is greatly reduced because the anodic aluminum oxide plates need to be processed one by one, which leads to the incapability of realizing continuous and automatic production.

Disclosure of Invention

The polishing device aims to solve the problems that in the prior art, the polishing effect of the polishing device for the anodic aluminum oxide plate is not ideal, the polishing treatment cannot be automatically and comprehensively carried out when the anodic aluminum oxide plate is polished, and the manual operation and the polishing device are required to carry out coordinated work, so that the anodic aluminum oxide plate is comprehensively polished, and the health of the anodic aluminum oxide plate is influenced when the anodic aluminum oxide plate is manually in the polishing device for a long time; in addition, the polishing device for producing the anodized aluminum plate and the processing method thereof have the problems that the anodized aluminum plates need to be processed one by one, so that continuous and automatic production cannot be realized, and the production efficiency of the anodized aluminum plates is greatly reduced.

The purpose of the invention can be realized by the following technical scheme:

a polishing device for producing an anodized aluminum plate and a processing method thereof are disclosed, wherein the polishing device comprises a conveyor belt, a polishing mechanism, an aluminum plate body and a processing seat;

the conveying belt is installed on the top surface of the base through a support, the conveying belt is of a U-shaped structure, a support is arranged at the end part of the conveying belt, the support is installed on the top surface of the base, a clamping mechanism is arranged on the support, a polishing mechanism is arranged in a U-shaped groove of the conveying belt, a machining seat used for fixing the aluminum plate body is arranged at the polishing mechanism, and the polishing mechanism and the machining seat are installed on the top surface of the base;

the polishing mechanism comprises a bottom plate, a first hydraulic cylinder, a moving seat, a third motor, a mounting seat, a fourth motor, a driving gear, a rack, a sliding plate, a polishing disk, a first transmission wheel and a second transmission wheel; the bottom plate is arranged on the top surface of the base, a first hydraulic cylinder is arranged on one side of the top surface of the bottom plate, the output end of the first hydraulic cylinder is connected with a moving seat, the moving seat is in sliding connection with the top surface of the bottom plate, the mounting seat is a U-shaped plate, the vertical part of the mounting seat is rotatably arranged on the top of the moving seat through a rotating shaft, a second driving wheel is sleeved on the rotating shaft on one side and is in transmission connection with the first driving wheel through a transmission belt, the output end of a third motor is connected with the first driving wheel, and the third motor is arranged on the top surface of the moving seat;

a fourth motor is arranged on the top surface of the horizontal part of the mounting seat, the output end of the fourth motor is connected with the driving gear, a rectangular through hole is formed in the top surface of the mounting seat, the bottom of the driving gear penetrates through the rectangular through hole and is meshed with the rack, the rack is arranged on the top surface of the sliding plate, the sliding plate is connected with the bottom surface of the mounting seat in a sliding mode, and the bottom surface of the sliding plate is connected with the polishing disc through a third hydraulic cylinder;

the processing seat comprises a fixed seat, a second hydraulic cylinder, a fifth motor, a base and a fixed sucker, the fixed seat is installed on the top surface of the base, the second hydraulic cylinder is arranged on one side of the fixed seat, the output end of the second hydraulic cylinder is connected with the base, the fifth motor is arranged in the base, the output end of the fifth motor penetrates through the top of the base and is connected with the base in a rotating mode, and the output end of the fifth motor is connected with the fixed sucker.

Preferably, the base is perpendicular to the moving seat along the direction of the horizontal movement of the fixed seat and the direction of the horizontal movement of the moving seat along the bottom plate, and the aluminum plate body to be polished is placed on the fixed sucker.

Preferably, the clamping mechanism comprises a bracket, a first clamp, a second clamp, a first motor, a belt pulley and a transmission belt; the support mounting is on the top surface of base, and top one side of support is provided with first motor, and the output of first motor passes the support to be connected with the support rotation, be provided with two sets of belt pulleys on the lateral wall of support side by side, wherein a set of belt pulley is connected with the output of first motor, and two sets of belt pulleys pass through the conveyer transmission and connect, and conveyer all is connected with first anchor clamps and second anchor clamps.

Preferably, the first clamp and the second clamp are arranged side by side, and the first clamp and the second clamp are both connected in a sliding mode along the top of the support.

Preferably, the first clamp includes a driving member and an adsorption adjustment member; the second clamp includes a driving member and a suction cup.

Preferably, the driving part is arranged on the support and comprises a movable plate, a cylinder and a lifting plate, the movable plate is sleeved on the conveying belt and is in sliding connection with the support, the cylinder is arranged on the side wall of the movable plate, the output end of the cylinder is connected with the lifting plate, the adsorption adjusting part is arranged at the bottom of the lifting plate of the first clamp, and the sucking disc is arranged at the bottom of the lifting plate of the second clamp.

Preferably, adsorb the adjustment piece and include the second motor, the rotor plate, the biax cylinder, the stopper, splint, the second motor sets up on the lateral wall of lifter plate, and the output of second motor passes the lifter plate, and rotate with the lifter plate and be connected, the output and the rotor plate of second motor are connected, the rotor plate is hollow structure, rotor plate inner chamber middle part is provided with the biax cylinder, the output and the stopper of biax cylinder are connected, the stopper all install splint with the inner wall sliding connection of rotor plate on the lateral wall of two sets of stoppers.

A processing method of a polishing device for producing an anodized aluminum plate comprises the following steps:

the first step is as follows: placing a plurality of groups of aluminum plate bodies to be polished on a conveying belt, conveying and conveying along the conveying belt, when the aluminum plate bodies are conveyed to the end part of the conveying belt, operating a second clamp, driving a lifting plate to move downwards by an air cylinder of the second clamp, fixing the aluminum plate bodies to be polished by a sucker, lifting the aluminum plate bodies by resetting the air cylinder, starting a first motor to operate, driving the conveying belt to drive the first clamp and the second clamp to move in the same direction by a belt pulley, moving the aluminum plate bodies on the second clamp and the second clamp above a fixed sucker, then descending the aluminum plate bodies to the fixed sucker and fixing the aluminum plate bodies on the fixed sucker, and controlling a first motor to rotate reversely to reset the first clamp and the second clamp;

the second step is that: controlling a third motor to work, driving the mounting seat to rotate along the moving seat through the first driving wheel and the second driving wheel, enabling the polishing disc on the mounting seat to be matched with the side wall of the aluminum plate body, then moving the polishing disc to the side wall of the aluminum plate body through the first hydraulic cylinder, controlling the second hydraulic cylinder to work, enabling the aluminum plate body on the fixed sucker to horizontally move back and forth, enabling the polishing disc to polish the side wall of the aluminum plate body, and after one side of the aluminum plate body is treated, controlling a fifth motor to work, driving the aluminum plate body to rotate, and sequentially polishing the side walls of the other three positions of the aluminum plate body;

then, controlling a third motor to work to enable the polishing disc to be parallel to the upper surface of the aluminum plate body, controlling a third motor and a third hydraulic cylinder to work to enable the polishing disc to be in contact with the aluminum plate body and polish the upper surface of the aluminum plate body, and then adjusting the position of the polishing disc through the first hydraulic cylinder and the position of the aluminum plate body through the second hydraulic cylinder to enable the polishing disc to comprehensively polish the upper surface of the aluminum plate body to obtain an aluminum plate primary product;

the third step: controlling the first clamp to move downwards and descend to the aluminum plate primary product, starting the double-shaft air cylinder to work to enable the two groups of clamp plates to be close to each other, clamping and fixing the aluminum plate primary product, enabling the aluminum plate primary product to ascend through the air cylinder of the driving piece, enabling the aluminum plate primary product to move to the conveyor belt through the first motor, then controlling the double-shaft air cylinder to work to enable the aluminum plate primary product to be placed on the conveyor belt, starting the second motor to work to drive the rotating plate to rotate in the moving process of the aluminum plate primary product, and placing the unpolished surface of the aluminum plate primary product above the rotating plate; the aluminum plate precursor is then conveyed along a conveyor belt onto the end portion, and the unpolished surface of the aluminum plate precursor is polished to obtain an aluminum plate product.

Compared with the prior art, the invention has the beneficial effects that: placing a plurality of groups of aluminum plate bodies to be polished on a conveying belt, conveying and conveying along the conveying belt, when the aluminum plate bodies are conveyed to the end part of the conveying belt, operating a second clamp, driving a lifting plate to move downwards by an air cylinder of the second clamp, fixing the aluminum plate bodies to be polished by a sucker, lifting the aluminum plate bodies by resetting the air cylinder, starting a first motor to operate, driving the conveying belt to drive the first clamp and the second clamp to move in the same direction by a belt pulley, moving the aluminum plate bodies on the second clamp and the second clamp above a fixed sucker, then descending the aluminum plate bodies to the fixed sucker and fixing the aluminum plate bodies on the fixed sucker, and controlling a first motor to rotate reversely to reset the first clamp and the second clamp; the second clamp is simple in structure, the aluminum plate body needing polishing treatment can be clamped and released conveniently, and the second clamp is matched with the first motor, the belt pulley and the conveying belt of the clamping mechanism, so that the workpiece transfer of the aluminum plate body is facilitated, and the polishing efficiency of the aluminum plate body is improved;

controlling a third motor to work, driving the mounting seat to rotate along the moving seat through the first driving wheel and the second driving wheel, enabling the polishing disc on the mounting seat to be matched with the side wall of the aluminum plate body, then moving the polishing disc to the side wall of the aluminum plate body through the first hydraulic cylinder, controlling the second hydraulic cylinder to work, enabling the aluminum plate body on the fixed sucker to horizontally move back and forth, enabling the polishing disc to polish the side wall of the aluminum plate body, and after one side of the aluminum plate body is treated, controlling a fifth motor to work, driving the aluminum plate body to rotate, and sequentially polishing the side walls of the other three positions of the aluminum plate body;

then, controlling a third motor to work to enable the polishing disc to be parallel to the upper surface of the aluminum plate body, controlling a third motor and a third hydraulic cylinder to work to enable the polishing disc to be in contact with the aluminum plate body and polish the upper surface of the aluminum plate body, and then adjusting the position of the polishing disc through the first hydraulic cylinder and the position of the aluminum plate body through the second hydraulic cylinder to enable the polishing disc to comprehensively polish the upper surface of the aluminum plate body to obtain an aluminum plate primary product; the polishing mechanism and the processing seat are matched for use, so that the surface of the aluminum plate body can be comprehensively polished and automatically polished, and meanwhile, the angle of the polishing disc can be adjusted, so that the polishing disc can polish the side wall of the aluminum plate body and is suitable for the side walls of the aluminum plate bodies with different radian shapes, and the polishing efficiency of the anodic aluminum oxide plate is greatly improved; the polishing mechanism, the processing seat and the clamping mechanism are integrally matched, so that the automatic, continuous and comprehensive polishing treatment of the anodized aluminum plate is realized, and the polishing mechanism is also suitable for anodized aluminum plates of different sizes;

controlling the first clamp to move downwards and descend to the aluminum plate primary product, starting the double-shaft air cylinder to work to enable the two groups of clamp plates to be close to each other, clamping and fixing the aluminum plate primary product, enabling the aluminum plate primary product to ascend through the air cylinder of the driving piece, enabling the aluminum plate primary product to move to the conveyor belt through the first motor, then controlling the double-shaft air cylinder to work to enable the aluminum plate primary product to be placed on the conveyor belt, starting the second motor to work to drive the rotating plate to rotate in the moving process of the aluminum plate primary product, and placing the unpolished surface of the aluminum plate primary product above the rotating plate; then conveying the aluminum plate primary product to the end part along a conveying belt, and polishing the unpolished surface of the aluminum plate primary product to obtain an aluminum plate product;

the first clamp clamps and releases the polished aluminum plate primary product, and can also adjust or replace the surface of the aluminum plate primary product, so that the polished surface and the unpolished surface of the aluminum plate body can be quickly and conveniently switched, and the aluminum plate primary product can be conveniently polished again; the first clamp and the second clamp both have the advantage of strong applicability, and the adsorption adjusting piece on the first clamp and the sucker on the second clamp can clamp the anodic aluminum oxide plates with different sizes and then are matched with the flexible polishing mechanism and the processing seat, so that the anodic aluminum oxide plates with different sizes can be polished;

the conveyer belt of U-shaped can be to aluminum plate body circulation processing, at first polishes the lateral wall and a side surface to aluminum plate body, and rethread conveyer belt circulation is to initial processing position, handles the aluminum plate body that another surface is not polished, and simultaneously, multiunit aluminum plate body can be placed to the conveyer belt to process the multiunit aluminum plate body in proper order.

Drawings

In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.

FIG. 1 is a top view of the present invention.

Fig. 2 is a perspective sectional view of the present invention.

Fig. 3 is a partially enlarged view of a portion a of fig. 2 according to the present invention.

Fig. 4 is a schematic structural view of the adsorption adjusting member of the present invention.

Fig. 5 is a schematic perspective view of a connection relationship between the polishing mechanism and the processing base according to the present invention.

Fig. 6 is a schematic perspective view of the polishing mechanism according to the present invention.

Fig. 7 is a schematic perspective view of the processing base of the present invention.

In the figure: 1. a conveyor belt; 2. a base; 3. a polishing mechanism; 4. a support; 5. a first clamp; 6. a second clamp; 7. an aluminum plate body; 8. a support; 9. a first motor; 10. a belt pulley; 11. a conveyor belt; 12. moving the plate; 13. a cylinder; 14. a lifting plate; 15. a suction cup; 16. a second motor; 17. a rotating plate; 18. a double-shaft cylinder; 19. a limiting block; 20. a splint; 21. processing a base; 22. a base plate; 23. a first hydraulic cylinder; 24. a movable seat; 25. a third motor; 26. a mounting seat; 27. a fourth motor; 28. a driving gear; 29. a rack; 30. a sliding plate; 31. a polishing disk; 32. a first drive pulley; 33. a second transmission wheel; 34. a fixed seat; 35. a second hydraulic cylinder; 36. a fifth motor; 37. a base; 38. fixing the sucker; 39. and a third hydraulic cylinder.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, a polishing apparatus for producing an anodized aluminum plate and a method for processing the same, comprising a conveyor belt 1, a polishing mechanism 3, an aluminum plate body 7 and a processing base 21;

the conveyor belt 1 is installed on the top surface of the base 2 through a support 8, the conveyor belt 1 is of a U-shaped structure, a support 4 is arranged at the end part of the conveyor belt 1, the support 4 is installed on the top surface of the base 2, a clamping mechanism is arranged on the support 4, a polishing mechanism 3 is arranged in a U-shaped groove of the conveyor belt 1, a machining seat 21 for fixing an aluminum plate body 7 is arranged at the polishing mechanism 3, and the polishing mechanism 3 and the machining seat 21 are both installed on the top surface of the base 2; the U-shaped conveyor belt 1 can circularly process the aluminum plate bodies 7, firstly, the side wall and one side surface of each aluminum plate body 7 are polished, then the conveyor belt 1 is circulated to an initial processing position, the aluminum plate bodies 7 with the other surfaces not polished are processed, meanwhile, a plurality of groups of aluminum plate bodies 7 can be placed on the conveyor belt 1, and the aluminum plate bodies 7 are sequentially processed;

the polishing mechanism 3 comprises a bottom plate 22, a first hydraulic cylinder 23, a moving seat 24, a third motor 25, a mounting seat 26, a fourth motor 27, a driving gear 28, a rack 29, a sliding plate 30, a polishing disk 31, a first driving wheel 32 and a second driving wheel 33; the bottom plate 22 is installed on the top surface of the base 2, a first hydraulic cylinder 23 is arranged on one side of the top surface of the bottom plate 22, the output end of the first hydraulic cylinder 23 is connected with the moving seat 24, the moving seat 24 is in sliding connection with the top surface of the bottom plate 22, the installation seat 26 is a U-shaped plate, the vertical part of the installation seat 26 is rotatably installed on the top of the moving seat 24 through a rotating shaft, a second driving wheel 33 is sleeved on the rotating shaft on one side, the second driving wheel 33 is in transmission connection with the first driving wheel 32 through a transmission belt, the output end of the third motor 25 is connected with the first driving wheel 32, and the third motor 25 is installed on the top surface of the;

a fourth motor 27 is arranged on the top surface of the horizontal part of the mounting seat 26, the output end of the fourth motor 27 is connected with a driving gear 28, a rectangular through hole is arranged on the top surface of the mounting seat 26, the bottom of the driving gear 28 passes through the rectangular through hole and is meshed and connected with a rack 29, the rack 29 is arranged on the top surface of a sliding plate 30, the sliding plate 30 is slidably connected with the bottom surface of the mounting seat 26, and the bottom surface of the sliding plate 30 is connected with a polishing disc 31 through a third hydraulic cylinder 39;

the processing seat 21 comprises a fixed seat 34, a second hydraulic cylinder 35, a fifth motor 36, a base 37 and a fixed sucker 38, wherein the fixed seat 34 is installed on the top surface of the base 2, the second hydraulic cylinder 35 is arranged on one side of the fixed seat 34, the output end of the second hydraulic cylinder 35 is connected with the base 37, the fifth motor 36 is arranged in the base 37, the output end of the fifth motor 36 penetrates through the top of the base 37 and is rotatably connected with the base 37, and the output end of the fifth motor 36 is connected with the fixed sucker 38; polishing mechanism 3 and processing seat 21's cooperation is used for can carry out comprehensive polishing to aluminum plate body 7's surface, and automatic polishing handles, simultaneously, can adjust polishing disc 31's angle, makes can polish the lateral wall of aluminum plate body 7, and is applicable to the lateral wall of aluminum plate body 7 of different radian shapes, has improved anodic oxidation aluminum plate polishing's efficiency greatly.

The direction of the horizontal movement of the base 37 along the fixed seat 34 is perpendicular to the direction of the horizontal movement of the movable seat 24 along the bottom plate 22, and the aluminum plate body 7 to be polished is placed on the fixed suction cup 38.

The clamping mechanism comprises a bracket 4, a first clamp 5, a second clamp 6, a first motor 9, a belt pulley 10 and a transmission belt 11; support 4 installs on the top surface of base 2, and top one side of support 4 is provided with first motor 9, and support 4 is passed to the output of first motor 9 to rotate with support 4 and be connected, be provided with two sets of belt pulleys 10 on the lateral wall of support 4 side by side, wherein a set of belt pulley 10 is connected with the output of first motor 9, and two sets of belt pulleys 10 pass through conveyor belt 11 transmission and are connected, and conveyor belt 11 all is connected with first anchor clamps 5 and second anchor clamps 6.

The first clamp 5 and the second clamp 6 are arranged side by side, and the first clamp 5 and the second clamp 6 are both connected in a sliding mode along the top of the support 4.

The first clamp 5 comprises a driving piece and an adsorption adjusting piece; the second clamp 6 comprises a drive member and a suction cup 15.

The driving piece is arranged on the support 4 and comprises a moving plate 12, a cylinder 13 and a lifting plate 14, the moving plate 12 is sleeved on the conveying belt 11, the moving plate 12 is in sliding connection with the support 4, the cylinder 13 is arranged on the side wall of the moving plate 12, the output end of the cylinder 13 is connected with the lifting plate 14, the bottom of the lifting plate 14 of the first clamp 5 is provided with an adsorption adjusting piece, and the bottom of the lifting plate 14 of the second clamp 6 is provided with a sucker 15.

The adsorption adjusting part comprises a second motor 16, a rotating plate 17, a double-shaft cylinder 18, limiting blocks 19 and clamping plates 20, the second motor 16 is arranged on the side wall of the lifting plate 14, the output end of the second motor 16 penetrates through the lifting plate 14 and is rotatably connected with the lifting plate 14, the output end of the second motor 16 is connected with the rotating plate 17, the rotating plate 17 is of a hollow structure, the double-shaft cylinder 18 is arranged in the middle of the inner cavity of the rotating plate 17, the output end of the double-shaft cylinder 18 is connected with the limiting blocks 19, the limiting blocks 19 are slidably connected with the inner wall of the rotating plate 17, and the clamping plates 20 are arranged on the side walls; first anchor clamps 5 and second anchor clamps 6 all have the advantage that the suitability is strong, and the sucking disc 15 on the absorption adjusting part on the first anchor clamps 5 and the second anchor clamps 6 can carry out the centre gripping to the not anodal alumina plate of equidimension, again with nimble polishing mechanism 3, the cooperation between processing seat 21 for can carry out polishing treatment to the anodal alumina plate of equidimension not.

A processing method of a polishing device for producing an anodized aluminum plate comprises the following steps:

the first step is as follows: placing a plurality of groups of aluminum plate bodies 7 to be polished on a conveyor belt 1, conveying and conveying along the conveyor belt 1, when the aluminum plate bodies 7 are conveyed to the end part of the conveyor belt 1, operating a second clamp 6, driving a lifting plate 14 to move downwards by an air cylinder 13 of the second clamp 6, fixing the aluminum plate bodies 7 to be polished by a sucker 15, resetting by the air cylinder 13 to enable the aluminum plate bodies 7 to be lifted, starting a first motor 9 to operate, driving a conveyor belt 11 to transmit by a belt pulley 10, enabling a first clamp 5 and a second clamp 6 to move in the same direction, moving the aluminum plate bodies 7 on the second clamp 6 and the second clamp 6 to be above a fixed sucker 38, then enabling the aluminum plate bodies 7 to be lowered to the fixed sucker 38 and fixed on the fixed sucker 38, and controlling the first motor 9 to rotate reversely to enable the first clamp 5 and the second clamp 6 to be reset;

the second step is that: controlling the third motor 25 to work, driving the mounting seat 26 to rotate along the moving seat 24 through the first driving wheel 32 and the second driving wheel 33, so that the polishing disc 31 on the mounting seat 26 is matched with the side wall of the aluminum plate body 7, then moving the polishing disc 31 to the side wall of the aluminum plate body 7 through the first hydraulic cylinder 23, controlling the second hydraulic cylinder 35 to work, so that the aluminum plate body 7 on the fixed suction cup 38 horizontally moves back and forth, so that the polishing disc 31 polishes the side wall of the aluminum plate body 7, and after one side of the aluminum plate body 7 is finished, controlling the fifth motor 36 to work, driving the aluminum plate body 7 to rotate, and sequentially polishing the side walls of the other three positions of the aluminum plate body 7;

then, controlling the third motor 25 to work so that the polishing disc 31 is parallel to the upper surface of the aluminum plate body 7, controlling the third motor 25 and the third hydraulic cylinder 39 to work so that the polishing disc 31 is in contact with the aluminum plate body 7 and polishing the upper surface of the aluminum plate body 7, and then adjusting the position of the polishing disc 31 by the first hydraulic cylinder 23 and the position of the aluminum plate body 7 by the second hydraulic cylinder 35 so that the polishing disc 31 performs overall polishing treatment on the upper surface of the aluminum plate body 7 to obtain an aluminum plate primary product;

the third step: controlling a first clamp 5 to move downwards and descend to the aluminum plate primary product, starting a double-shaft cylinder 18 to work to enable two groups of clamp plates 20 to be close to each other, clamping and fixing the aluminum plate primary product, enabling the aluminum plate primary product to ascend through a cylinder 13 of a driving piece, enabling the aluminum plate primary product to move to a conveyor belt 1 through a first motor 9, then controlling the double-shaft cylinder 18 to work to enable the aluminum plate primary product to be placed on the conveyor belt 1, and starting a second motor 16 to work to drive a rotating plate 17 to rotate in the moving process of the aluminum plate primary product, so that the unpolished surface of the aluminum plate primary product is placed above the aluminum plate primary product; the aluminum plate precursor is then conveyed along conveyor belt 1 onto the end, and the unpolished surface of the aluminum plate precursor is polished to obtain an aluminum plate product.

The working principle of the invention is as follows: placing a plurality of groups of aluminum plate bodies 7 to be polished on a conveyor belt 1, conveying and conveying along the conveyor belt 1, when the aluminum plate bodies 7 are conveyed to the end part of the conveyor belt 1, operating a second clamp 6, driving a lifting plate 14 to move downwards by an air cylinder 13 of the second clamp 6, fixing the aluminum plate bodies 7 to be polished by a sucker 15, resetting by the air cylinder 13 to enable the aluminum plate bodies 7 to be lifted, starting a first motor 9 to operate, driving a conveyor belt 11 to transmit by a belt pulley 10, enabling a first clamp 5 and a second clamp 6 to move in the same direction, moving the aluminum plate bodies 7 on the second clamp 6 and the second clamp 6 to be above a fixed sucker 38, then enabling the aluminum plate bodies 7 to be lowered to the fixed sucker 38 and fixed on the fixed sucker 38, and controlling the first motor 9 to rotate reversely to enable the first clamp 5 and the second clamp 6 to be reset; the second clamp 6 is simple in structure, and is convenient for clamping and releasing the aluminum plate body 7 to be polished, and is matched with the first motor 9, the belt pulley 10 and the conveying belt 11 of the clamping mechanism, so that the workpiece transfer of the aluminum plate body 7 is convenient, and the polishing efficiency of the aluminum plate body 7 is improved;

controlling the third motor 25 to work, driving the mounting seat 26 to rotate along the moving seat 24 through the first driving wheel 32 and the second driving wheel 33, so that the polishing disc 31 on the mounting seat 26 is matched with the side wall of the aluminum plate body 7, then moving the polishing disc 31 to the side wall of the aluminum plate body 7 through the first hydraulic cylinder 23, controlling the second hydraulic cylinder 35 to work, so that the aluminum plate body 7 on the fixed suction cup 38 horizontally moves back and forth, so that the polishing disc 31 polishes the side wall of the aluminum plate body 7, and after one side of the aluminum plate body 7 is finished, controlling the fifth motor 36 to work, driving the aluminum plate body 7 to rotate, and sequentially polishing the side walls of the other three positions of the aluminum plate body 7;

then, controlling the third motor 25 to work so that the polishing disc 31 is parallel to the upper surface of the aluminum plate body 7, controlling the third motor 25 and the third hydraulic cylinder 39 to work so that the polishing disc 31 is in contact with the aluminum plate body 7 and polishing the upper surface of the aluminum plate body 7, and then adjusting the position of the polishing disc 31 by the first hydraulic cylinder 23 and the position of the aluminum plate body 7 by the second hydraulic cylinder 35 so that the polishing disc 31 performs overall polishing treatment on the upper surface of the aluminum plate body 7 to obtain an aluminum plate primary product; the polishing mechanism 3 and the processing seat 21 are matched for use, so that the surface of the aluminum plate body 7 can be comprehensively polished and automatically polished, meanwhile, the angle of the polishing disc 31 can be adjusted, the side wall of the aluminum plate body 7 can be polished, the polishing disc is suitable for the side walls of the aluminum plate bodies 7 with different radian shapes, and the polishing efficiency of the anodic aluminum oxide plate is greatly improved; the polishing mechanism 3, the processing seat 21 and the clamping mechanism are integrally matched, so that the automatic, continuous and comprehensive polishing treatment of the anodized aluminum plate is realized, and the device is also suitable for anodized aluminum plates of different sizes;

controlling a first clamp 5 to move downwards and descend to the aluminum plate primary product, starting a double-shaft cylinder 18 to work to enable two groups of clamp plates 20 to be close to each other, clamping and fixing the aluminum plate primary product, enabling the aluminum plate primary product to ascend through a cylinder 13 of a driving piece, enabling the aluminum plate primary product to move to a conveyor belt 1 through a first motor 9, then controlling the double-shaft cylinder 18 to work to enable the aluminum plate primary product to be placed on the conveyor belt 1, and starting a second motor 16 to work to drive a rotating plate 17 to rotate in the moving process of the aluminum plate primary product, so that the unpolished surface of the aluminum plate primary product is placed above the aluminum plate primary product; then, conveying the aluminum plate primary product to the end part along the conveying belt 1, and polishing the unpolished surface of the aluminum plate primary product to obtain an aluminum plate product;

the first clamp 5 clamps and releases the polished aluminum plate primary product, and can also adjust or replace the surface of the aluminum plate primary product, so that the polished surface and the unpolished surface of the aluminum plate body 7 can be quickly and conveniently switched, and the aluminum plate primary product can be conveniently polished again; the first clamp 5 and the second clamp 6 both have the advantage of strong applicability, and the adsorption adjusting piece on the first clamp 5 and the sucker 15 on the second clamp 6 can clamp the anodized aluminum plates with different sizes, and then are matched with the flexible polishing mechanism 3 and the processing seat 21, so that the anodized aluminum plates with different sizes can be polished;

u-shaped conveyer belt 1 can be to aluminum plate 7 circulation processing, at first polishes aluminum plate 7's lateral wall and a side surface, and rethread conveyer belt 1 circulates to initial processing position, handles aluminum plate 7 that another surface is not polished, and simultaneously, conveyer belt 1 can place multiunit aluminum plate 7 to process multiunit aluminum plate 7 in proper order.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.