Turnabout drum and belt conveyor

文档序号:672529 发布日期:2021-04-30 浏览:23次 中文

阅读说明:本技术 改向滚筒和带式输送设备 (Turnabout drum and belt conveyor ) 是由 王振亮 胡方海 李洪亮 于 2020-12-29 设计创作,主要内容包括:本发明的实施例提供了一种改向滚筒和带式输送设备,其中,改向滚筒包括:第一辐板;两个第二辐板,分别设于第一辐板的两侧且轴线共线,第二辐板的轴线与第一辐板的轴线不共线;多个辐条,两端分别与两个第二辐板相连且与第一辐板相连。本发明的改向滚筒为镂空式结构且呈V型,当一些碎石撒落到输送带的非工作面并进入改向滚筒后,这部分碎石经V型辐条的引导,由改向滚筒的两侧排出,降低了碎石在非工作面聚集且不断划、硌输送带的可能性,有利于将碎石及时排出,提高输送带的使用寿命。另外,输送带与V型的改向滚筒摩擦配合,输送带会有向改向滚筒中间运动的趋势,换言之,V型的改向滚筒可对输送带起到纠偏的作用,能够降低输送带跑偏的风险。(An embodiment of the present invention provides a direction-changing drum and a belt conveyor apparatus, wherein the direction-changing drum includes: a first web; the two second wheel plates are respectively arranged on two sides of the first wheel plate, the axes of the two second wheel plates are collinear, and the axes of the two second wheel plates and the axis of the first wheel plate are not collinear; and two ends of each spoke are respectively connected with the two second spoke plates and the first spoke plate. The bend drum is of a hollow structure and is V-shaped, and when some crushed stones are scattered on the non-working surface of the conveying belt and enter the bend drum, the crushed stones are guided by the V-shaped spokes and discharged from two sides of the bend drum, so that the possibility that the crushed stones are gathered on the non-working surface and continuously scratch and press the conveying belt is reduced, the crushed stones are discharged in time, and the service life of the conveying belt is prolonged. In addition, the conveyer belt and the V-shaped bend pulley friction fit, the conveyer belt has the trend of moving to the middle of the bend pulley, in other words, the V-shaped bend pulley can play the effect of rectifying a deviation to the conveyer belt, and the risk of conveyer belt off tracking can be reduced.)

1. A redirection drum (100), comprising:

a first web (110);

at least two second webs (120), at least one said second web (120) being disposed on one side of said first web (110), at least one said second web (120) being disposed on the other side of said first web (110), said second web (120) being parallel to said first web (110), the axes of at least two said second webs (120) being collinear, the axis of said second web (120) being non-collinear with the axis of said first web (110);

a plurality of spokes (130), the one end of spoke (130) with be located first radials (110) one side second radials (120) link to each other, the other end of spoke (130) with be located first radials (110) opposite side second radials (120) link to each other, just spoke (130) with first radials (110) link to each other.

2. The turnabout drum (100) as claimed in claim 1, wherein a plurality of first connecting grooves (111) are provided on a circumferential side wall of the first web (110), at least a part of the spokes (130) are located in the first connecting grooves (111), the first web (110) is connected to the spokes (130) through the first connecting grooves (111), and a length direction of the first connecting grooves (111) is parallel to an axial direction of the first web (110).

3. The turnabout drum (100) as claimed in claim 1, wherein a plurality of second connecting grooves (121) are provided on a circumferential side wall of said second web (120), at least a portion of said spokes (130) are located in said second connecting grooves (121), said second web (120) is connected to said spokes (130) through said second connecting grooves (121), and a length direction of said second connecting grooves (121) is not parallel to an axial direction of said second web (120).

4. The turnabout drum (100) of claim 3, wherein the spoke (130) comprises a first portion (131) and a second portion (132) connected, an angle between the first portion (131) and the second portion (132) is a first angle (141), an angle between a length direction of the second connecting groove (121) and an axial direction of the second web (120) is a second angle (142), and an angle of the second angle (142) is half of an angle of the first angle (141).

5. Turnabout drum (100) according to claim 2, characterized in that a first discharge opening (112) is provided in the first web (110).

6. The turnabout drum (100) of claim 5, wherein the number of the first discharge openings (112) is the same as the number of the first connecting grooves (111), a plurality of the first discharge openings (112) are disposed on the circumferential side wall of the first web (110), and the first discharge openings (112) are spaced apart from the first connecting grooves (111).

7. Turnabout drum (100) according to claim 3, characterized in that a second discharge opening (122) is provided in the second web (120).

8. The turnabout drum (100) of claim 1, further comprising:

at least two third radials (150), at least one third radials (150) are located one side of first radials (110), at least one third radials (150) are located the opposite side of first radials (110), third radials (150) are located first radials (110) with between second radials (120), at least two the axis collineation of third radials (150), the axis of third radials (150) with the axis of first radials (110) is collineation not, the axis of third radials (150) with the axis of second radials (120) is collineation not.

9. The turnabout drum (100) of claim 1, wherein said first web (110) is provided with a first central aperture (113), said second web (120) is provided with a second central aperture (123), said second central aperture (123) having a smaller aperture than said first central aperture (113);

the direction-changing drum (100) further includes:

at least two bearing seats (161), the bearing seats (161) being connected to the second central bore (123);

the supporting shaft (170) penetrates through the bearing seat (161), and the bearing seat (161) can rotate relative to the supporting shaft (170).

10. A belt conveyor apparatus (200), comprising:

a frame body (210);

the rotating shafts (220) are rotatably arranged on the frame body (210);

at least one direction-changing drum (100) as claimed in any one of claims 1 to 9, provided on the frame body (210);

a conveyor belt (230), the conveyor belt (230) being in friction fit with the rotating shaft (220), and the conveyor belt (230) being in friction fit with the direction-changing drum (100).

Technical Field

The embodiment of the invention relates to the technical field of conveying equipment, in particular to a bend pulley and belt conveying equipment.

Background

In the related art, when the belt conveyor device conveys materials, the non-working surface of the conveyor belt can inevitably scatter broken stones, the broken stones on the non-working surface can be treated by the plow-type sweeper, but a part of broken stones roll over the plow-type sweeper or the plow-type sweeper is lifted, and the broken stones enter between the conveyor belt and the turnabout drum, cannot be discharged in time and can continuously scratch and damage the conveyor belt.

Disclosure of Invention

To solve at least one of the above technical problems, an object of an embodiment of the present invention is to provide a direction-changing drum.

Another object of an embodiment of the present invention is to provide a belt conveyor apparatus having the above-described direction-changing drum.

To achieve the above object, an embodiment of a first aspect of the present invention provides a direction-changing drum, including: a first web; the first spoke plate is arranged on one side of the first spoke plate, the second spoke plate is arranged on the other side of the first spoke plate, the second spoke plate is parallel to the first spoke plate, the axes of the at least two second spoke plates are collinear, and the axes of the second spoke plates are not collinear with the axis of the first spoke plate; the spoke structure comprises a plurality of spokes, wherein one ends of the spokes are connected with a second spoke plate positioned on one side of a first spoke plate, the other ends of the spokes are connected with a second spoke plate positioned on the other side of the first spoke plate, and the spokes are connected with the first spoke plate.

According to the embodiment of the turnabout drum provided by the invention, the axes of the second spoke plates and the axis of the first spoke plate are not collinear, and the two ends of each spoke are respectively connected with the two second spoke plates, so that the whole spoke is in a broken line type, namely a V-shaped structure, and the turnabout drum is in a hollow structure and is also in a V-shaped structure. When some crushed stones are scattered on the non-working face of the conveying belt and the plow type sweeper is not cleaned, the crushed stones can enter the hollow direction-changing drum after coming to the contact position of the direction-changing drum and the conveying belt, are guided by the V-shaped spokes and are discharged from two sides of the direction-changing drum, the possibility that the crushed stones are gathered on the non-working face of the conveying belt and do not scratch or damage the conveying belt is greatly reduced, the crushed stones are discharged in time, and the service life of the conveying belt is prolonged. In addition, when the conveyer belt and the driven pulley friction fit of V type, this section conveyer belt also can be approximate V type, and driven pulley mainly relies on the both sides of spoke and conveyer belt friction fit, and this section conveyer belt with driven pulley complex has the trend of bending the department motion to driven pulley centre promptly, in other words, V type driven pulley can play the effect of rectifying a deviation to the conveyer belt, can reduce the risk of conveyer belt off tracking by a wide margin.

Specifically, the redirection drum comprises a first web, a second web, and spokes. And the first spoke plate and the second spoke plate are both cylindrical. One side of the first web is referred to as a first side and the other side of the first web is referred to as a second side. Further, the number of the second wheel webs is at least two, when the number of the second wheel webs is two, one second wheel web is arranged on the first side of the first wheel web, and the other second wheel web is arranged on the second side of the first wheel web. In other words, the two second webs are respectively disposed on the first side and the second side of the first web. Further, the second webs are parallel to the first web, it being understood that the surfaces of both second webs are parallel to the surface of the first web.

Further, the axes of the two second webs are collinear, and the axes of the second webs are not collinear with the axes of the first webs. In other words, the projections of the two second webs on the first web are coincident, but the projections of the second webs on the first web are not completely, i.e. only partially, or not coincident with the first web. The geometric center of one second web, the geometric center of the first web and the geometric center of the other second web are connected in sequence to form a broken line.

Further, the distance between the second spoke plate located on the first side and the first spoke plate and the distance between the second spoke plate located on the second side and the first spoke plate can be the same or different, and flexible setting is carried out according to actual requirements.

Furthermore, the number of the spokes is multiple, two ends of each spoke are respectively connected with the second spoke plate positioned on the first side and the second spoke plate positioned on the second side, and the spokes are connected with the first spoke plate. Specifically, when the distance between the two second spoke plates and the first spoke plate is the same, each spoke is bent at a certain angle at the middle position, the bent part of each spoke is connected with the first spoke plate, and the two ends of each spoke are respectively connected with the two second spoke plates. The part of the spoke on the first side is called a first part, the part of the spoke on the second side is called a second part, and the first part and the second part are symmetrical at the bending part of the spoke. In other words, the spokes are generally in a zigzag shape, i.e., a V-shape. Of course, when working, the worker can smoothly transit the spokes at the bending part to avoid the edges and corners from being too convex to scratch the conveying belt. In addition, the spoke can also be directly processed into two sections, and the two sections are combined into one spoke.

It is worth mentioning that the spokes are connected with the circumferential side wall of the spoke plate to form a hollow-structured cylinder, so that the mass is small, and the material is saved.

Further, all spokes are parallel to each other at the portion at the first side, and the portions at the second side are also parallel to each other. It can be understood that the turnabout drum in the present scheme is symmetrical about the first radial plate and is in a V shape, but the bending angle is not obvious. The working surface of the conveyer belt transports materials, the non-working surface is in friction fit with the bend pulley and other rotating shafts, the conveyer belt drives the bend pulley to rotate, and the bend pulley can play a bend role on the conveyer belt. When some crushed stones are scattered on the non-working face of the conveying belt and the plow type sweeper is not cleaned, the crushed stones can enter the hollow direction-changing drum after coming to the contact position of the direction-changing drum and the conveying belt, are guided by the V-shaped spokes and are discharged from two sides of the direction-changing drum, the possibility that the crushed stones are gathered on the non-working face of the conveying belt and do not scratch or damage the conveying belt is greatly reduced, the crushed stones are discharged in time, and the service life of the conveying belt is prolonged.

Further, because the turnabout drum wholly is the V type, when turnabout drum and conveyer belt friction fit, this section conveyer belt also can be approximate V type, and turnabout drum mainly relies on the both sides and the conveyer belt friction fit of spoke, consequently, this section conveyer belt with turnabout drum complex can be to the trend of the department motion of bending promptly in the middle of the turnabout drum, in other words, the effect of rectifying to the conveyer belt can be played to the turnabout drum of V type, can reduce the risk of conveyer belt off tracking by a wide margin.

In addition, the technical scheme provided by the invention can also have the following additional technical characteristics:

in above-mentioned technical scheme, be equipped with a plurality of first connecting grooves on the circumference lateral wall of first radials, at least partial spoke is located first connecting groove, and first radials passes through first connecting groove and links to each other with the spoke, and the length direction of first connecting groove is parallel with the axis direction of first radials.

In this technical scheme, through setting up a plurality of first connecting slot, can provide the installation carrier for the spoke. Specifically, a plurality of first connecting grooves are arranged on the circumferential side wall of the first spoke plate, and when the first spoke plate is cylindrical, the first connecting grooves can also be arranged in a circumferential array mode, namely the distance between the adjacent first connecting grooves is the same, and therefore the spoke distance is favorably controlled.

Further, first radials passes through first connecting groove and links to each other with the spoke, and specifically, the shape of first connecting groove can be the arc, and the spoke can be the round steel, can understand, and the shape of spoke and the shape adaptation of first connecting groove are favorable to improving the joint strength of first radials and spoke. Further, after the spokes are placed in the first connecting grooves, the first spoke plate and the spokes can be further fixed through welding.

Further, at least a portion of the spokes are located within the first connecting slots, it being understood that there may be a portion of the spokes located outside the first connecting slots. The staff will process the size and the degree of depth of first connecting groove according to the size of spoke. Through exposing partial spoke to the outside of first connecting groove, can reduce the turnabout drum when rotating, the possibility of the conveyer belt is scraped to the radials, and then improves the life of conveyer belt.

It should be noted that the first connecting slot may have other shapes, and the spoke may also be made of rectangular steel plate, and the first connecting slot and the spoke may be flexibly arranged in consideration of the connecting strength, the processing difficulty and other factors.

Further, the spokes may have a size of 1/4 to 1/3 outside the first connecting slot. The connecting strength of the first spoke plate and the spokes can be ensured, and the first spoke plate can be prevented from scratching the conveying belt.

Further, the longitudinal direction of the first connecting groove is parallel to the axial direction of the first web. Can understand as, with putting into first connecting groove back of spoke, the first portion of spoke all is perpendicular with the lateral wall of first radials with second portion, is favorable to reducing the processing degree of difficulty of first connecting groove, improves the joint strength of first radials and spoke.

In above-mentioned technical scheme, be equipped with a plurality of second spread grooves on the circumference lateral wall of second radials, at least partial spoke is located the second spread groove, and the second radials passes through the second spread groove and links to each other with the spoke, and the length direction of second spread groove is nonparallel with the axis direction of second radials.

In this technical scheme, through setting up a plurality of second connecting grooves, can provide the installation carrier for the spoke. Specifically, on the circumference lateral wall of second radials was located to a plurality of second connecting grooves, when the second radials was cylindrical, a plurality of second connecting grooves also can be the circumference array and arrange, and adjacent second connecting groove interval is the same promptly to do benefit to and control the interval of spoke.

Further, the second radials passes through the second connecting groove and links to each other with the spoke, and specifically, the shape of second connecting groove can be the arc, and the spoke can be the round steel, can understand, and the shape of spoke and the shape adaptation of second connecting groove are favorable to improving the joint strength of second radials and spoke. Furthermore, after the spokes are placed in the second connecting grooves, the second spoke plate and the spokes can be further fixed in a welding mode.

Further, at least part of the spoke is located within the second attachment slot, it being understood that there may be a portion of the spoke located outside the second attachment slot. The staff will be according to the size of spoke, process the size and the degree of depth of second spread groove. Through exposing partial spoke to the outside of second spread groove, can reduce the turnabout drum when rotating, the possibility of the conveyer belt is scraped to the radials, and then improves the life of conveyer belt.

It should be noted that the second connecting grooves may have other shapes, and the spokes may also be made of rectangular steel plates, so that the second connecting grooves and the spokes are flexibly arranged in consideration of the connecting strength, the processing difficulty and other factors.

Further, the spokes may be 1/4 to 1/3 sized to be outboard of the second attachment slot. The connecting strength of the second spoke plate and the spokes can be ensured, and the second spoke plate can be prevented from scratching the conveying belt.

Further, the length direction of second spread groove is not parallel with the axis direction of second radials, is about to put into the second spread groove the tip of spoke or the position that is close to the tip after, and the spoke that lies in same one side is partly not perpendicular with the second radials, is favorable to spoke and turnabout drum to form V type structure, fixes the spoke according to the design shape, improves joint strength.

In the above technical scheme, the spoke includes first portion and second portion that link to each other, and the angle that first portion and second portion press from both sides is first angle, and the length direction of second connecting groove and the axis direction of second radials press from both sides the angle be the second angle, and the angle of second angle is half the angle of first angle.

In this solution, the spoke comprises a first portion and a second portion. Specifically, the first part and the second part are of an integrated structure, so that the number of parts is reduced, the mounting procedures can be reduced, and the mounting efficiency is improved; or the first part and the second part are of a split structure, namely two independent parts, so that the two parts can be combined into a V shape. Further, the included angle between first portion and the second portion is first angle, and the length direction of second spread groove is the second angle with the axis direction's of second radials contained angle, and the angle of second angle is the general of the angle of first angle, through the angle of control second angle, can control the condition of the angle of bending (being first angle) and the whole bend of driven drum of spoke, installs the spoke according to design size and angle promptly.

In the above technical scheme, a first discharge port is arranged on the first spoke plate.

In this technical scheme, through set up first discharge gate on first radials, when some rubbles shed the non-working face of conveyer belt and plough sweeper does not clear up, this part rubble gets into the turnabout drum of fretwork at the contact position of turnabout drum and conveyer belt, and the rubble is through the guide of V type spoke, can move to the both sides of turnabout drum through first discharge gate.

In above-mentioned technical scheme, the quantity of first discharge gate is the same with the quantity of first connecting groove, and on a plurality of first discharge gates located the circumference lateral wall of first radials, first discharge gate set up with first connecting groove interval.

In this technical scheme, through locating the circumference lateral wall of first radials with first discharge gate, the rubble that enters into in the turnabout drum is thrown to the position back that is close to the radials edge, can be fast by the motion of first discharge gate to both sides. Further, the quantity of first discharge gate is the same with the quantity of first connecting groove, and first discharge gate and first connecting groove interval set up, can understand that be equipped with a first connecting groove between two adjacent first discharge gates, in other words, be equipped with a first discharge gate between two adjacent first connecting grooves. The pitch of being favorable to the spoke is controlled, and the rubble that enters into in the turnabout drum is changeed in moving to both sides through first bin outlet.

In the above technical scheme, a second discharge opening is formed in the second radial plate.

In this technical scheme, through set up the second bin outlet on the second radials, the rubble that gets into in the driven roll of fretwork through the guide of V type spoke can be discharged by the second bin outlet fast after moving to the both sides of cylinder.

Specifically, the quantity of second bin outlet is the same with the quantity of second spread groove, and on a plurality of second bin outlets were located the circumference lateral wall of second radials, second bin outlet and second spread groove interval set up.

In the above technical solution, the method further comprises: at least two third radials, at least one third radials is located one side of first radials, and the opposite side of first radials is located to at least one third radials, and the third radials is located between first radials and the second radials, and the axis collineation of at least two third radials, the axis of third radials and the axis of first radials are not collineation, and the axis of third radials and the axis of second radials are not collineation.

In this embodiment, the direction-changing drum further includes at least two third webs. Specifically, when the number of the second wheel webs is two, one is disposed on the first side of the first wheel web, and the other is disposed on the second side of the first wheel web, that is, the two second wheel webs are respectively disposed on two sides of the first wheel web. The third web is arranged between the first web and the second web, it being understood that the third web is closer to the first web than the second web, i.e. at a smaller pitch. Further, the axes of the two third webs are collinear, the axis of the third web is not collinear with the axis of the first web, and the axis of the third web is not collinear with the axis of the second web. In other words, the projections of the two third webs on the first web are coincident, but the projection of the third web on the first web is not completely coincident with the first web, and the projection of the third web on the first web is not completely coincident with the projection of the second web on the first web. The geometric center of the second spoke plate, the geometric center of the third spoke plate on the same side, the geometric center of the first spoke plate, the geometric center of the other third spoke plate and the geometric center of the other second spoke plate are connected in sequence to form a broken line.

Through setting up the third radials, both can play the effect of strengthening to spoke and turnabout drum, can make the spoke be the V type according to the shape of design again and fix.

Further, be equipped with third spread groove and third bin outlet on the circumference lateral wall of third radials, the third spread groove provides the installation carrier, and the rubble in the turnabout drum can be made to the third bin outlet passes through, is discharged by the both sides of cylinder.

In the technical scheme, a first central hole is formed in the first radial plate, a second central hole is formed in the second radial plate, and the aperture of the second central hole is smaller than that of the first central hole; the direction-changing drum further includes: the bearing seats are connected with the second central hole; the back shaft, the back shaft is worn to locate the bearing frame, and the bearing frame can rotate relative to the back shaft.

In the technical scheme, the first center hole is formed in the first spoke plate, and the second center hole is formed in the second spoke plate, so that the weight reduction effect can be achieved, the material is saved, and the cost is reduced.

Further, the direction-changing drum further comprises a support shaft and at least two bearing seats. The aperture of the second central hole is smaller than that of the first central hole, so that the bearing seat is convenient to install in the first central hole. Two bearing frames are respectively penetrated and arranged at two ends of the supporting shaft, the bearing frames can rotate relative to the supporting shaft, the supporting shaft only plays a supporting role, and the barrel structure can rotate relative to the supporting shaft under the driving of the conveying belt.

Specifically, the direction-changing drum further comprises a rolling bearing, a sealing structure and a spacer. The rolling bearing is arranged in the bearing seat, and the bearing seat can rotate relative to the supporting shaft through the rolling bearing. The sealing structure adopts double oil seals and is arranged on two sides of the rolling bearing. The spacer bush is arranged between the sealing structure and the bearing seat and used for isolation. The end part of the supporting shaft is provided with a lubricating oil path which is communicated with the oil seal and used for supplementing oil.

An embodiment of a second aspect of the present invention provides a belt conveyor apparatus comprising: a frame body; the rotating shafts are rotatably arranged on the frame body; at least one turnabout drum in any one of the above embodiments is arranged on the rack body; the conveyer belt, conveyer belt and axis of rotation friction fit, and conveyer belt and driven pulley friction fit.

According to an embodiment of the belt conveyor apparatus of the present invention, the belt conveyor apparatus includes a frame body, a rotating shaft, a direction-changing drum, and a conveyor belt. The rotating shaft is rotatably arranged on the frame body, and it can be understood that the rotating shaft can rotate relative to the frame body. The turnabout drum is arranged on the frame body, and particularly, the turnabout drum can rotate relative to the frame body. The conveyer belt comprises a working surface and a non-working surface, wherein the working surface is an outer ring capable of transporting materials, and the non-working surface is an inner ring in friction fit with the rotating shaft and the turnabout drum.

It is worth mentioning that the number of the rotating shafts is at least two, that is, the rotating shafts can be two or more, and the rotating shafts are divided into a driving shaft and a driven shaft, and the driving shaft is the rotating shaft in transmission connection with the driving device. In the belt conveyor, the driving shaft drives the conveyor belt to rotate, and then the conveyor belt can drive the turnabout drum to rotate. The number of the direction-changing drums is at least one, that is, the number of the direction-changing drums may be one, two or more. The turnabout drum can play the effect of changing direction to the conveyer belt, according to actual demand, to the quantity of pivot and turnabout drum and you want that to set up in a flexible way.

Further, the number of the second radial plates in the turnabout drum can be two or more, the overall strength of the turnabout drum can be improved by arranging the second radial plates, the turnabout drum can be lengthened, and therefore the turnabout drum is suitable for conveying equipment of different models.

The belt conveyor includes any direction-changing drum in the first aspect, so that the belt conveyor has the beneficial effects of any of the above embodiments, and details are not repeated here.

Additional aspects and advantages of embodiments of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

Drawings

FIG. 1 is a schematic view showing the construction of a direction-changing drum according to an embodiment of the present invention;

FIG. 2 illustrates a schematic structural view of a first web according to one embodiment of the present invention;

FIG. 3 illustrates a schematic structural view of a second web according to one embodiment of the present invention;

FIG. 4 illustrates a schematic structural view of a third web according to one embodiment of the present invention;

FIG. 5 illustrates a side view of a first web according to one embodiment of the present invention;

FIG. 6 illustrates a side view of a second web according to one embodiment of the present invention;

FIG. 7 shows a schematic structural view of a spoke according to one embodiment of the invention;

FIG. 8 is a schematic view showing the construction of a direction-changing drum according to another embodiment of the present invention;

FIG. 9 shows a cross-sectional view of a redirection drum according to one embodiment of the present invention;

FIG. 10 shows a cross-sectional view of a redirection drum according to one embodiment of the present invention;

FIG. 11 illustrates a side view of a turnabout drum according to one embodiment of the present invention;

fig. 12 shows a schematic structural view of a conveying apparatus according to an embodiment of the present invention.

Wherein, the correspondence between the reference numbers and the component names in fig. 1 to 12 is:

100: a direction-changing drum; 110: a first web; 111: a first connecting groove; 112: a first discharge port; 113: a first central aperture; 120: a second web; 121: a second connecting groove; 122: a second discharge opening; 123: a second central aperture; 130: spokes; 131: a first part; 132: a second section; 141: a first corner; 142: a second corner; 150: a third web; 151: a third connecting groove; 152: a third discharge outlet; 161: a bearing seat; 162: a rolling bearing; 163: a sealing structure; 164: a spacer sleeve; 170: a support shaft; 171: a lubrication oil path; 200: a belt conveyor; 210: a frame body; 220: a rotating shaft; 230: and (5) conveying the belt.

Detailed Description

In order that the above objects, features and advantages of the embodiments of the present invention can be more clearly understood, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and detailed description. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, embodiments of the present invention may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited to the specific embodiments disclosed below.

The following describes a direction-changing drum 100 and a belt conveyor apparatus 200 provided according to some embodiments of the present invention with reference to fig. 1 to 12.

Example one

As shown in fig. 1, 8, 9, and 11, one embodiment of the present invention provides a redirection drum 100 that includes a first web 110, a second web 120, and spokes 130. Wherein the first and second webs 110, 120 are both cylindrical in shape. One side of the first web 110 is referred to as a first side and the other side of the first web 110 is referred to as a second side. Further, the number of the second webs 120 is at least two, and when the number of the second webs 120 is two, one second web 120 is disposed at the first side of the first web 110, and the other second web 120 is disposed at the second side of the first web 110. In other words, the two second webs 120 are respectively disposed on the first side and the second side of the first web 110. Further, the second webs 120 are parallel to the first web 110, it being understood that the surfaces of both second webs 120 are parallel to the surface of the first web 110.

Further, the axes of the two second webs 120 are collinear, and the axis of the second web 120 is not collinear with the axis of the first web 110. In other words, the projections of the two second webs 120 onto the first web 110 are coincident, but the projections of the second webs 120 onto the first web 110 are not completely, i.e. only partially, or not coincident with the first web 110. Connecting the geometric center of one second web 120, the geometric center of the first web 110 and the geometric center of the other second web 120 in that order is a polyline.

Further, the distance between the second spoke plate 120 and the first spoke plate 110 on the first side and the distance between the second spoke plate 120 and the first spoke plate 110 on the second side can be the same or different, and flexible arrangement is performed according to actual requirements.

Further, the number of the spokes 130 is plural, both ends of each spoke 130 are respectively connected with the second web 120 at the first side and the second web 120 at the second side, and the spokes 130 are connected with the first web 110. Specifically, when the distance between the two second webs 120 and the first web 110 is the same, each spoke 130 is bent at a certain angle at the middle position, the bent part of the spoke 130 is connected to the first web 110, and the two ends of the spoke 130 are respectively connected to the two second webs 120. The portion of the spoke 130 on the first side is referred to as a first portion 131, the portion of the spoke 130 on the second side is referred to as a second portion 132, and the first portion 131 and the second portion 132 are symmetrical at the bending position of the spoke 130. In other words, the spokes 130 are generally in the shape of a broken line, i.e., a V-shape. Of course, when the worker processes the spoke 130, the spoke 130 can be smoothly transited at the bending position, so that the edge is prevented from being too convex to scratch the conveying belt 230. In addition, the spoke 130 can also be directly machined into two segments, and the two segments are combined into one spoke 130.

It is worth mentioning that the spokes 130 are connected with the circumferential side wall of the spoke plate to form a hollow-structured cylinder, so that the weight is low and the material is saved.

Further, all of the spokes 130 are parallel to each other at the first side portion, and the spoke 130 is parallel to each other at the second side portion. It can be understood that the direction-changing drum 100 in the present embodiment is symmetrical about the first radial plate 110 and is V-shaped, but the bending angle is not obvious. The working surface of the conveyer belt 230 transports the materials, the non-working surface is in friction fit with the direction-changing drum 100 and other rotating shafts 220, the conveyer belt 230 drives the direction-changing drum 100 to rotate, and the direction-changing drum 100 can change the direction of the conveyer belt 230. When some broken stones are scattered on the non-working surface of the conveying belt 230 and the plow type sweeper is not cleaned, the broken stones come to the contact position of the direction-changing drum 100 and the conveying belt 230 and enter the hollow direction-changing drum 100, are guided by the V-shaped spokes 130 and are finally discharged from two sides of the direction-changing drum 100, the possibility that the broken stones are gathered on the non-working surface of the conveying belt 230 and do not scratch or damage the conveying belt 230 is greatly reduced, the broken stones are favorably discharged in time, and the service life of the conveying belt 230 is prolonged.

Further, since the bend pulley 100 is generally V-shaped, when the bend pulley 100 is in friction fit with the conveyor belt 230, the section of the conveyor belt 230 is also approximately V-shaped, and the bend pulley 100 mainly depends on two sides of the spoke 130 to be in friction fit with the conveyor belt 230, so that the section of the conveyor belt 230 matched with the bend pulley 100 tends to move toward the middle of the bend pulley 100, that is, the V-shaped bend pulley 100 can correct the deviation of the conveyor belt 230, and the risk of deviation of the conveyor belt 230 can be greatly reduced.

Example two

As shown in fig. 2 and 5, in the first embodiment, a plurality of first connecting grooves 111 are further provided on the circumferential side wall of the first web 110. By providing a plurality of first connection slots 111, a mounting carrier can be provided for the spokes 130. In particular, when the first web 110 is cylindrical, the plurality of first connecting grooves 111 may also be arranged in a circumferential array, i.e. adjacent first connecting grooves 111 are equally spaced, thereby facilitating control of the spacing of the spokes 130.

Further, the first spoke plate 110 is connected with the spoke 130 through the first connecting groove 111, specifically, the shape of the first connecting groove 111 may be an arc shape, and the spoke 130 may be a round steel, and it can be understood that the shape of the spoke 130 is matched with the shape of the first connecting groove 111, which is beneficial to improving the connection strength of the first spoke plate 110 and the spoke 130. Further, after the spokes 130 are disposed in the first connecting grooves 111, the first web 110 and the spokes 130 can be further fixed by welding.

Further, at least a portion of the spoke 130 is located within the first connecting slot 111, it being understood that there may be a portion of the spoke 130 that is located outside of the first connecting slot 111. The worker processes the size and depth of the first coupling groove 111 according to the size of the spoke 130. By exposing part of the spokes 130 to the outside of the first connecting groove 111, the possibility that the spokes scratch the conveyor belt 230 when the turnabout drum 100 rotates can be reduced, and the service life of the conveyor belt 230 is further prolonged.

It should be noted that the first connecting slot 111 may have other shapes, and the spoke 130 may also be made of rectangular steel plate, and the first connecting slot 111 and the spoke 130 may be flexibly arranged in consideration of the connecting strength, the processing difficulty, and other factors.

Further, the spokes 130 may have a size of 1/4 to 1/3 outside the first connecting groove 111. The connecting strength of the first web plate 110 and the spokes 130 can be ensured, and the first web plate 110 can be prevented from scratching the conveying belt 230.

Further, the longitudinal direction of the first connecting groove 111 is parallel to the axial direction of the first web 110. It can be understood that, after the spoke 130 is placed in the first connecting groove 111, the first portion 131 and the second portion 132 of the spoke 130 are perpendicular to the side wall of the first web 110, which is beneficial to reducing the processing difficulty of the first connecting groove 111 and improving the connecting strength between the first web 110 and the spoke 130.

EXAMPLE III

As shown in fig. 3, 6 and 11, on the basis of the first embodiment, further, a plurality of second connecting grooves 121 are provided on the circumferential side wall of the second web 120. By providing a plurality of second attachment slots 121, a mounting carrier can be provided for the spokes 130. In particular, when the second web 120 is cylindrical, the plurality of second connecting grooves 121 may also be arranged in a circumferential array, i.e. adjacent second connecting grooves 121 have the same pitch, thereby facilitating control of the pitch of the spokes 130.

Further, the second web 120 is connected to the spoke 130 through the second connection groove 121, specifically, the shape of the second connection groove 121 may be an arc, and the spoke 130 may be a round steel, and it can be understood that the shape of the spoke 130 is adapted to the shape of the second connection groove 121, which is beneficial to improving the connection strength between the second web 120 and the spoke 130. Further, after the spoke 130 is placed in the second connecting groove 121, the second web 120 and the spoke 130 can be further fixed by welding.

Further, at least a portion of spoke 130 is located within second attachment slot 121, it being understood that there may be a portion of spoke 130 located outside of second attachment slot 121. The worker should machine the second connecting groove 121 to a size and a depth according to the size of the spoke 130. By exposing part of the spokes 130 to the outside of the second connecting groove 121, the possibility that the spokes scratch the conveyor belt 230 when the turnabout drum 100 rotates can be reduced, and the service life of the conveyor belt 230 is further prolonged.

It should be noted that the second connecting slot 121 may have other shapes, and the spoke 130 may also be made of rectangular steel plate, and the second connecting slot 121 and the spoke 130 are flexibly arranged in consideration of the connecting strength, the processing difficulty and other factors.

Further, spoke 130 may have a dimension of 1/4 through 1/3 outboard of second attachment slot 121. The connecting strength between the second web plate 120 and the spokes 130 can be ensured, and the second web plate 120 can be prevented from scratching the conveying belt 230.

Further, the length direction of the second connecting groove 121 is not parallel to the axial direction of the second web plate 120, that is, after the end portion or the position close to the end portion of the spoke 130 is placed into the second connecting groove 121, a part of the spoke 130 located on the same side is not perpendicular to the second web plate 120, which is beneficial to forming a V-shaped structure by the spoke 130 and the direction-changing drum 100, and the spoke 130 is fixed according to the designed shape, so that the connecting strength is improved.

In another embodiment, as shown in fig. 1 and 7, the spoke 130 includes a first portion 131 and a second portion 132. Specifically, the first portion 131 and the second portion 132 are of an integrated structure, which is beneficial to reducing the number of parts, so that the installation procedures can be reduced, and the installation efficiency can be improved; alternatively, the first portion 131 and the second portion 132 are a split structure, i.e. two independent portions, which is beneficial to make the two portions into a V-shape. Further, the angle between the first portion 131 and the second portion 132 is a first angle 141, the angle between the longitudinal direction of the second connecting groove 121 and the axial direction of the second web 120 is a second angle 142, and the angle of the second angle 142 is generally the angle of the first angle 141, and by controlling the angle of the second angle 142, the bending angle of the spoke 130 (i.e., the first angle 141) and the bending condition of the entire redirecting drum 100 can be controlled, that is, the spoke 130 can be mounted according to the design size and angle.

In another embodiment, as shown in fig. 3, 6 and 11, the second web 120 is provided with a second discharge port 122, and the crushed stones entering the hollow direction-changing drum 100 are guided by the V-shaped spokes 130 to move to both sides of the drum and then can be rapidly discharged from the second discharge port 122. Specifically, the number of the second discharge ports 122 is the same as the number of the second connection grooves 121, a plurality of the second discharge ports 122 are provided on the circumferential side wall of the second web 120, and the second discharge ports 122 are provided at intervals from the second connection grooves 121.

Example four

As shown in fig. 2 and fig. 5, on the basis of the second embodiment, a first discharge port 112 is further provided on the first web 110, when some broken stones are scattered on the non-working surface of the conveyor belt 230 and the plow-type sweeper is not cleaned, the broken stones enter the hollow direction-changing drum 100 at the contact position of the direction-changing drum 100 and the conveyor belt 230, and the broken stones are guided by the V-shaped spokes 130 and can move to both sides of the direction-changing drum 100 through the first discharge port 112.

In another embodiment, the first discharge opening 112 is disposed on the circumferential side wall of the first web 110, and after the crushed stones entering the direction-changing drum 100 are thrown to a position close to the edge of the web, the crushed stones can rapidly move to both sides from the first discharge opening 112. Further, the number of the first discharge openings 112 is the same as the number of the first connection grooves 111, and the first discharge openings 112 are spaced apart from the first connection grooves 111, it can be understood that one first connection groove 111 is disposed between two adjacent first discharge openings 112, in other words, one first discharge opening 112 is disposed between two adjacent first connection grooves 111. The control of the distance between the spokes 130 is facilitated, and the crushed stones entering the direction-changing drum 100 are more easily moved to both sides through the first discharge port 112.

EXAMPLE five

As shown in fig. 1, 8 and 9, in the first embodiment, further, the redirecting drum 100 further includes a third web 150, and the number of the third web 150 is at least two. Specifically, when the number of the second webs 120 is two, one is disposed on the first side of the first web 110, and the other is disposed on the second side of the first web 110, that is, two second webs 120 are respectively disposed on both sides of the first web 110. The third web 150 is provided between the first web 110 and the second web 120, it being understood that the third web 150 is closer to the first web 110 than the second web 120, i.e. at a smaller pitch. Further, the axes of the two third webs 150 are collinear, the axis of the third web 150 is not collinear with the axis of the first web 110, and the axis of the third web 150 is not collinear with the axis of the second web 120. In other words, the projections of the two third webs 150 on the first web 110 are coincident, but the projection of the third web 150 on the first web 110 is not completely coincident with the first web 110, and the projection of the third web 150 on the first web 110 is not completely coincident with the projection of the second web 120 on the first web 110. Connecting the geometric center of the second web 120, the geometric center of the same-side third web 150, the geometric center of the first web 110, the geometric center of another third web 150, and the geometric center of another second web 120 in that order is a polyline.

By providing the third web 150, the spokes 130 and the direction-changing drum 100 can be reinforced, and the spokes 130 can be fixed in a V-shape according to the designed shape.

Further, as shown in fig. 4, a third connecting groove 151 and a third discharge opening 152 are provided on a circumferential side wall of the third web 150, the third connecting groove 151 provides a mounting carrier, and the third discharge opening 152 can allow broken stones in the direction-changing drum 100 to pass through and be discharged from both sides of the drum.

EXAMPLE six

As shown in fig. 2 and 3, in the first embodiment, a first center hole 113 is formed in the first web 110, and a second center hole 123 is formed in the second web 120. By arranging the first central hole 113 and the second central hole 123, a weight reduction effect can be achieved, which is beneficial to saving materials and reducing cost.

Further, as shown in fig. 9 and 10, the direction-changing drum 100 further includes a support shaft 170 and at least two bearing housings 161. The second center hole 123 has a smaller diameter than the first center hole 113, thereby facilitating the installation of the bearing holder 161 in the first center hole 113. Two ends of the supporting shaft 170 respectively penetrate through the two bearing seats 161, and the bearing seats 161 can rotate relative to the supporting shaft 170, and it can be understood that the supporting shaft 170 only plays a supporting role, and the tubular structure can rotate relative to the supporting shaft 170 under the driving of the conveying belt 230.

Specifically, the direction-changing drum 100 further includes a rolling bearing 162, a seal structure 163, and a spacer 164. The rolling bearing 162 is provided in a bearing housing 161, and the bearing housing 161 is rotatable relative to the support shaft 170 via the rolling bearing 162. The sealing structure 163 is a double oil seal and is disposed on both sides of the rolling bearing 162. The spacer 164 is provided between the sealing structure 163 and the bearing housing 161 for isolation. The end of the support shaft 170 is provided with a lubrication oil path 171, and the lubrication oil path 171 is communicated with an oil seal for supplementing oil.

EXAMPLE seven

As shown in fig. 12, the belt conveyor apparatus 200 according to an embodiment of the present invention includes a frame body 210, a rotating shaft 220, a direction-changing drum 100, and a conveyor belt 230. The rotating shaft 220 is rotatably disposed on the frame body 210, and it can be understood that the rotating shaft 220 can rotate relative to the frame body 210. The direction-changing drum 100 is disposed on the frame 210, and specifically, the direction-changing drum 100 is also rotatable relative to the frame 210. The conveyor belt 230 includes a working surface that is an outer ring on which the material can be transported, and a non-working surface that is an inner ring in frictional engagement with the rotating shaft 220 and the direction-changing drum 100.

It should be noted that the number of the rotating shafts 220 is at least two, that is, the number of the rotating shafts 220 may be two or more, and the rotating shafts 220 are divided into a driving shaft and a driven shaft, that is, the driving shaft 220 is in transmission connection with the driving device. In the belt conveyor 200, the conveyor belt 230 is driven to rotate by the driving shaft, and the conveyor belt 230 can drive the direction-changing drum 100 to rotate. The number of the direction-changing drums 100 is at least one, that is, the direction-changing drums 100 may be one, two, or more. The direction-changing drum 100 can play a role in direction changing for the conveying belt 230, and the number of the rotating shafts 220 and the direction-changing drum 100 and the flexible arrangement of the direction-changing drum are set according to actual requirements.

Further, the number of the second webs 120 in the direction-changing drum 100 may be two or more, and by providing a plurality of second webs 120, the overall strength of the direction-changing drum 100 may be improved, and the direction-changing drum 100 may be lengthened, so that the direction-changing drum is suitable for different types of conveying equipment.

According to the embodiment of the bend drum and the belt type conveying equipment, the axes of the second radial plates are not collinear with the axis of the first radial plate, and the two ends of each spoke are respectively connected with the two second radial plates, so that the spokes are integrally in a broken line type, namely in a V-shaped mode, and the bend drum is in a hollow structure and is also in a V-shaped mode. When some crushed stones are scattered on the non-working face of the conveying belt and the plow type sweeper is not cleaned, the crushed stones can enter the hollow direction-changing drum after coming to the contact position of the direction-changing drum and the conveying belt, are guided by the V-shaped spokes and are discharged from two sides of the direction-changing drum, the possibility that the crushed stones are gathered on the non-working face of the conveying belt and do not scratch or damage the conveying belt is greatly reduced, the crushed stones are discharged in time, and the service life of the conveying belt is prolonged. In addition, when the conveyer belt and the driven pulley friction fit of V type, this section conveyer belt also can be approximate V type, and driven pulley mainly relies on the both sides of spoke and conveyer belt friction fit, and this section conveyer belt with driven pulley complex has the trend of bending the department motion to driven pulley centre promptly, in other words, V type driven pulley can play the effect of rectifying a deviation to the conveyer belt, can reduce the risk of conveyer belt off tracking by a wide margin.

In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the term "plurality" means two or more unless expressly limited otherwise. The terms "mounted," "connected," "fixed," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a removable connection, or an integral connection; "coupled" may be direct or indirect through an intermediary. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or unit must have a specific direction, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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