Generator set dehumidification device based on automation technology and operation method thereof

文档序号:678652 发布日期:2021-04-30 浏览:17次 中文

阅读说明:本技术 一种基于自动化技术的发电机组除潮装置及其操作方法 (Generator set dehumidification device based on automation technology and operation method thereof ) 是由 秦春节 屠立群 于 2020-11-20 设计创作,主要内容包括:本发明涉及发电机组技术领域,且公开了一种基于自动化技术的发电机组除潮装置,包括底座,所述底座的顶部安装有箱体和风机,所述箱体的一侧安装有控制器,所述箱体另一侧的顶部安装有通风管,所述通风管的另一端与发电机组的通风口连通;所述箱体的内部安装有电热丝,所述箱体的顶部安装有电热开关和第一传感器,所述第一传感器的测温探头位于箱体的外部。本发明通过第一传感器和第二传感器的组合设计,便于对环境温度和机体温度进行温度采集,通过控制器对温度信息进行接收和比对,能够自动选择两种除潮方案,两种除潮方案的智能选取,无需人工调控,能够减少电能损耗,起到节能作用。(The invention relates to the technical field of generating sets, and discloses a generating set dehumidifying device based on an automation technology, which comprises a base, wherein a box body and a fan are installed at the top of the base, a controller is installed at one side of the box body, a ventilating pipe is installed at the top of the other side of the box body, and the other end of the ventilating pipe is communicated with a ventilating opening of a generating set; the heating wire is installed in the box, an electric heating switch and a first sensor are installed at the top of the box, and a temperature probe of the first sensor is located outside the box. According to the invention, through the combined design of the first sensor and the second sensor, the temperature acquisition of the environment temperature and the body temperature is facilitated, the temperature information is received and compared through the controller, two dehumidification schemes can be automatically selected, the two dehumidification schemes are intelligently selected, manual regulation and control are not needed, the electric energy loss can be reduced, and the energy-saving effect is achieved.)

1. The generator set dehumidification device based on the automation technology is characterized by comprising a base (1), wherein a box body (2) and a fan (3) are mounted at the top of the base (1), a controller (4) is mounted on one side of the box body (2), a ventilation pipe (5) is mounted at the top of the other side of the box body (2), and the other end of the ventilation pipe (5) is communicated with a ventilation opening of a generator set;

an electric heating wire (6) is arranged in the box body (2), an electric heating switch (7) and a first sensor (8) are arranged at the top of the box body (2), and a temperature measuring probe of the first sensor (8) is positioned outside the box body (2);

the air inlet end of the fan (3) is detachably provided with a drying mechanism (9);

a second sensor (10) is installed on the outer wall of the generator set, and a temperature measuring probe of the second sensor (10) extends into the generator set;

the controller (4) is electrically connected with the fan (3), the electric heating switch (7) and the first sensor (8), and the second sensor (10) is wirelessly connected with the controller (4).

2. The automatic-technology-based generator set dehumidifying device as claimed in claim 1, wherein the drying mechanism (9) comprises a drying tube (91), a ring (92), spacers (93), a threaded tube (94) and a protective cover (95), one end of the drying tube (91) is fixedly connected to the ring (92), the spacers (93) are mounted on an inner wall of an air inlet tube of the fan (3) and symmetrically distributed, the drying tube (91) is inserted into the air inlet tube of the fan (3) and located between the spacers (93), the ring (92) is tightly attached to the spacers (93), one end of the threaded tube (94) is fixedly connected to the protective cover (95), and the other end of the threaded tube (94) extends into the air inlet tube of the fan (3) and is in threaded engagement with the inner wall of the air inlet tube.

3. The automatic generator set dehumidifying device as claimed in claim 2, wherein the protecting cover (95) is a hollow tube, one end of the protecting cover (95) is connected to the threaded tube (94), and the other end of the protecting cover (95) is provided with a dust screen.

4. The automatic generator set dehumidifying device as claimed in claim 2, wherein a plurality of activated carbon adsorption nets (11) are installed inside the drying pipe (91) and are distributed at equal intervals.

5. The automatic-technology-based generator set dehumidifying device as claimed in claim 1, wherein a rubber gasket is mounted at one end of the ventilation pipe (5) far away from the box body (2), and the rubber gasket is tightly attached to a ventilation opening of the generator set.

6. The automatic-technology-based generator set dehumidifying device according to claim 1, wherein the controller (4) comprises a casing, a processor, a memory, a collector, a feedback module and a Bluetooth module are mounted inside the casing, the processor is respectively electrically connected with the fan, the electric heating switch, the memory and the feedback module, the memory is electrically connected with the collector, one input end of the collector is electrically connected with the first sensor (8), the other output end of the collector is wirelessly connected with the second sensor (10) through the Bluetooth module, and the feedback module is electrically connected with the electric heating switch.

7. The automatic technology-based generator set dehumidifying device as claimed in claim 6, wherein the first sensor (8) and the second sensor (10) are both temperature sensors, and the second sensor (10) is internally provided with a wireless Bluetooth chip and is wirelessly connected with a Bluetooth module.

8. An operation method of a generator set dehumidification device based on an automation technology is characterized by comprising the following specific operation steps:

(1) when the generator set is not used after standing, the device is moved to the position near the generator set, and then the outer end of the ventilation pipe (5) is attached to the ventilation opening of the generator set;

(2) starting a controller (4), collecting the external environment temperature by a first sensor (8) to obtain T1, collecting the internal temperature of the generator set by a second sensor (10) to obtain T2, transmitting the T1 and T2 temperature information to a memory by the collector, and comparing the T1 and T2 temperature information by a feedback module through the connection of a processor and the feedback module:

if T1 is greater than T2, the external environment temperature is greater than the internal temperature of the generator set, water drops condense on an internal winding of the generator set, in order to remove the water drops, the processor directly starts the fan (3) and the electric heating switch (7), the electric heating wire (6) generates heat after being electrified, the fan (3) blows air to the interior of the box body 2, hot air enters the interior of the generator set through the ventilation pipe 5, the water drops on the winding are dried, and the moisture removal work is completed;

if T1< T2, the external environment temperature is lower than the internal temperature of the generator set, the external air contains moist steam, even if no water drops condense on the internal winding of the generator set, the moist air can corrode the generator set and needs to ventilate the internal air, in order to achieve the energy-saving effect, the processor directly controls the fan (3) to blow air, the electric heating switch (7) is in a closed state, the external moist air is dried by the drying mechanism (9), normal-temperature ventilation is achieved, the effect of dredging the internal air of the generator set is achieved, and the energy-saving effect is achieved.

Technical Field

The invention relates to the technical field of generator sets, in particular to a generator set dehumidifying device based on an automation technology and an operation method thereof.

Background

The automation technology is a comprehensive technology and has a close relation with a control theory, an information theory, system engineering, a computer technology, electronics, a hydraulic pressure and air pressure technology, automatic control and the like. Along with the continuous development of science and technology, the automation technology obtains using and development in each field, and automation technology uses and makes production change to mechanized operation by manual operation, and equipment control changes to intelligent control by manual control, and degree of automation is constantly strengthened, and production efficiency constantly improves, and the cost of labor then constantly reduces.

The generator set is an automatic control-based device, is simple and convenient to install and flexible to use, is widely applied to various industries, and is easy to condense water drops on a generator winding when the generator set is in a stop state and the environment temperature is higher than the temperature of the generator winding when the generator set is used in tropical and subtropical climates, coastal areas and islands, the water drops can make the generator winding wet to influence the normal work of the generator set, so that a dehumidifying device needs to be installed on the generator winding.

Present remove damp device is mostly the miniwatt heater, heat up generating set, reach and remove the damp purpose, but when external environment temperature is less than generating set internal temperature, need not heat generating set, and have a large amount of moist steam in the ambient air, cause the erosion to generating set inside easily, consequently still need ventilate to its inside and remove the damp, in order to reduce the power consumption of heater, consequently need one kind to remove damp device, possess the heating and remove damp and the normal atmospheric temperature removes two kinds of functions of damp, and need not artifical regulation and control, practice thrift power consumption.

Disclosure of Invention

In view of the above problems in the prior art, the present invention provides a generator set dehumidifying apparatus based on automation technology and an operation method thereof.

In order to achieve the purpose, the generator set dehumidifying device based on the automation technology comprises a base, wherein a box body and a fan are installed at the top of the base, a controller is installed at one side of the box body, a ventilating pipe is installed at the top of the other side of the box body, and the other end of the ventilating pipe is communicated with a ventilating opening of a generator set;

the heating wire is arranged in the box body, the electric heating switch and the first sensor are arranged at the top of the box body, and the temperature measuring probe of the first sensor is positioned outside the box body;

the air inlet end of the fan is detachably provided with a drying mechanism;

a second sensor is arranged on the outer wall of the generator set, and a temperature measuring probe of the second sensor extends into the generator set;

the controller is electrically connected with the fan, the electric heating switch and the first sensor, and the second sensor is wirelessly connected with the controller.

Preferably, dry mechanism includes drying tube, ring, cushion, screwed pipe and protective cover, the one end and the ring fixed connection of drying tube, just the symmetric distribution on the inner wall of fan air-supply line is installed to the cushion, the drying tube inserts in the air-supply line of fan and is located between a plurality of cushions, the ring is hugged closely with the cushion mutually, the one end and the protective cover fixed connection of screwed pipe, the other end of screwed pipe extend to in the air-supply line of fan and with the inner wall thread engagement of air-supply line be connected.

Preferably, the protective cover is the design of hollow body, the one end and the screwed pipe of protective cover are linked together, the dust screen is installed to the other end of protective cover.

Preferably, a plurality of activated carbon adsorption nets are arranged in the drying pipe at equal intervals.

Preferably, one end of the ventilation pipe, which is far away from the box body, is provided with a rubber gasket, and the rubber gasket is tightly attached to the ventilation opening of the generator set.

Preferably, the controller includes the casing, and casing internally mounted has treater, memory, collector, feedback module and bluetooth module, the treater is connected with fan, electric heat switch, memory and feedback module electricity respectively, the memory is connected with the collector electricity, an input and the first sensor electricity of collector are connected, and another output passes through bluetooth module and second sensor wireless connection, feedback module is connected with electric heat switch electricity.

Preferably, the first sensor and the second sensor are both temperature sensors, and the second sensor is internally provided with a wireless Bluetooth chip and is in wireless connection with the Bluetooth module.

An operation method of a generator set dehumidification device based on an automation technology comprises the following specific operation steps:

(1) when the generator set is not used after standing, the device is moved to the position near the generator set, and then the outer end of the ventilation pipe is attached to the ventilation opening of the generator set;

(2) starting a controller, collecting the external environment temperature by a first sensor to obtain T1, collecting the temperature inside the generator set by a second sensor to obtain T2, transmitting the temperature information of T1 and T2 to a memory by a collector, and comparing the temperature information of T1 and T2 by a feedback module through the connection of a processor and the feedback module:

if T1 is greater than T2, the external environment temperature is greater than the internal temperature of the generator set, water drops condense on an internal winding of the generator set, in order to remove the water drops, the processor directly starts the fan and the electric heating switch, the electric heating wire generates heat after being electrified, the fan blows air into the box body, hot air enters the generator set through the ventilation pipe, the water drops on the winding are dried, and the dehumidifying work is completed;

if T1< T2, the external environment temperature is less than the internal temperature of the generator set, the external air contains moist steam, even if no water drops condense on the internal winding of the generator set, the moist air can corrode the generator set and needs to ventilate the internal air, in order to achieve the energy-saving effect, the processor directly controls the fan to blow, the electric heating switch is in a closed state, the external moist air is dried by the drying mechanism, the normal-temperature ventilation is achieved, the effect of dredging the internal air of the generator set is achieved, and the energy-saving effect is achieved.

Compared with the prior art, the generator set dehumidifying device based on the automation technology and the operation method thereof have the following beneficial effects:

according to the invention, through the combined design of the first sensor and the second sensor, the temperature acquisition of the environment temperature and the body temperature is facilitated, the temperature information is received and compared through the controller, two dehumidification schemes can be automatically selected, when the external environment temperature is higher than the body temperature, the controller controls the fan and the heating wire to blow hot air, the interior of the generator set is dried and dehumidified, when the external environment temperature is lower than the body temperature, the controller directly controls the fan to blow normal-temperature air to the body, through the design of the drying mechanism, water molecules in the air are adsorbed and dried, the dehumidification effect is improved, the two dehumidification schemes are intelligently selected, manual regulation and control are not needed, the electric energy loss can be reduced, and the energy-saving effect is achieved.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic cross-sectional view of the case according to the present invention;

FIG. 3 is a schematic structural view of a drying mechanism according to the present invention;

FIG. 4 is a schematic side view of a drying duct according to the present invention;

FIG. 5 is a schematic diagram of the system connection of the present invention;

FIG. 6 is an internal schematic view of the controller of the present invention.

In the figure: 1. a base; 2. a box body; 3. a fan; 4. a controller; 5. a vent pipe; 6. an electric heating wire; 7. an electric heating switch; 8. a first sensor; 9. a drying mechanism; 91. a drying tube; 92. a circular ring; 93. cushion blocks; 94. a threaded pipe; 95. a protective cover; 10. a second sensor.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be described below clearly and completely with reference to the accompanying drawings of the embodiments of the present disclosure.

Referring to fig. 1-6, a generator set dehumidification device based on an automation technology comprises a base 1, wherein a box body 2 and a fan 3 are installed at the top of the base 1, a controller 4 is installed at one side of the box body 2, a ventilation pipe 5 is installed at the top of the other side of the box body 2, and the other end of the ventilation pipe 5 is communicated with a ventilation opening of the generator set;

an electric heating wire 6 is arranged in the box body 2, an electric heating switch 7 and a first sensor 8 are arranged at the top of the box body 2, and a temperature measuring probe of the first sensor 8 is positioned outside the box body 2;

the air inlet end of the fan 3 is detachably provided with a drying mechanism 9;

a second sensor 10 is arranged on the outer wall of the generator set, and a temperature measuring probe of the second sensor 10 extends into the generator set;

the controller 4 is electrically connected with the fan 3, the electric heating switch 7 and the first sensor 8, and the second sensor 10 is wirelessly connected with the controller 4.

Drying mechanism 9 includes drying tube 91, ring 92, cushion 93, screwed pipe 94 and protective cover 95, drying tube 91's one end and ring 92 fixed connection, cushion 93 is installed on the inner wall of fan 3 air-supply line and symmetric distribution, drying tube 91 inserts in fan 3's the air-supply line and is located between a plurality of cushions 93, ring 92 is hugged closely with cushion 93 mutually, screwed pipe 94's one end and protective cover 95 fixed connection, screwed pipe 94's the other end extends to in fan 3's the air-supply line and is connected with the inner wall thread engagement of air-supply line, be convenient for drying mechanism 9's dismouting.

The protective cover 95 is designed as a hollow pipe, one end of the protective cover 95 is communicated with the threaded pipe 94, and the other end of the protective cover 95 is provided with a dust screen to prevent foreign matters from entering.

The inside of the drying tube 91 is provided with a plurality of activated carbon adsorption nets 11 which are distributed at equal intervals, water molecules in the air can be adsorbed, the effect of drying the air is achieved, and the purposes of ventilation and drying and dehumidification are achieved.

The rubber packing ring is installed to the one end that box 2 was kept away from to ventilation pipe 5, and the rubber packing ring hugs closely in generating set's vent department for ventilation pipe 5 can be inseparabler with generating set vent laminating, with this improvement ventilation effect.

The controller 4 comprises a shell, a processor, a storage, a collector, a feedback module and a Bluetooth module are arranged in the shell, the processor is respectively electrically connected with the fan, the electric heating switch, the storage and the feedback module, the storage is electrically connected with the collector, one input end of the collector is electrically connected with the first sensor 8, the other output end of the collector is wirelessly connected with the second sensor 10 through the Bluetooth module, and the feedback module is electrically connected with the electric heating switch.

First sensor 8 and second sensor 10 are temperature sensor, and second sensor 10 embeds wireless bluetooth chip, and with bluetooth module wireless connection.

An operation method of a generator set dehumidification device based on an automation technology comprises the following specific operation steps:

(1) when the generator set is not used after standing, the device is moved to the position near the generator set, and then the outer end of the ventilation pipe 5 is attached to the ventilation opening of the generator set;

(2) starting the controller 4, acquiring the external environment temperature by the first sensor 8 to obtain T1, acquiring the internal temperature of the generator set by the second sensor 10 to obtain T2, transmitting the temperature information of T1 and T2 to the memory by the acquisition device, and comparing the temperature information of T1 and T2 by the feedback module through the connection of the processor and the feedback module:

if T1 is greater than T2, the external environment temperature is greater than the internal temperature of the generator set, water drops condense on an internal winding of the generator set, in order to remove the water drops, the processor directly starts the fan 3 and the electric heating switch 7, the electric heating wire 6 generates heat after being electrified, the fan 3 blows air to the interior of the box body 2, hot air enters the interior of the generator set through the ventilation pipe 5, the water drops on the winding are dried, and the moisture removal work is completed;

if T1< T2, the external environment temperature is less than the internal temperature of the generator set, the external air contains moist steam, even if no water drops condense on the internal winding of the generator set, the moist air can corrode the generator set and needs to ventilate the internal air, in order to achieve the energy-saving effect, the processor directly controls the fan 3 to blow air, the electric heating switch 7 is in a closed state, the external moist air is dried by the drying mechanism 9, normal-temperature ventilation is achieved, the effect of dredging the internal air of the generator set is achieved, and the energy-saving effect is achieved.

According to the invention, through the combined design of the first sensor 8 and the second sensor 10, the temperature acquisition of the environment temperature and the organism temperature is facilitated, the temperature information is received and compared through the controller 4, two dehumidification schemes can be automatically selected, when the external environment temperature is higher than the organism temperature, the controller 4 controls the fan 3 and the heating wire 6 to blow hot air, the interior of the generator set is dried and dehumidified, when the external environment temperature is lower than the organism temperature, the controller 4 directly controls the fan 3 to blow normal temperature air to the organism, through the design of the drying mechanism 9, water molecules in the air are adsorbed and dried, the dehumidification effect is improved, the two dehumidification schemes are intelligently selected, manual regulation is not needed, the electric energy loss can be reduced, and the energy-saving effect is achieved.

The above description is only an exemplary embodiment of the present invention, and is not intended to limit the present invention, the scope of which is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present invention, and such modifications and equivalents should also be considered as falling within the scope of the present invention.

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