Winding processing device for motor stator coil

文档序号:687025 发布日期:2021-04-30 浏览:4次 中文

阅读说明:本技术 一种电机定子线圈用绕线加工装置 (Winding processing device for motor stator coil ) 是由 金鸣镝 金琛岚 于 2020-12-29 设计创作,主要内容包括:本发明涉及电机生产技术领域,具体公开了一种电机定子线圈用绕线加工装置,包括第一底座,所述第一底座上方设有第一转动装置,所述第一转动装置包括第二底座,所述第二底座上方设有第二转动装置,所述第二转动装置包括第二带轮,所述第二带轮上方设有固定装置,所述第二底座后方设有限位装置,所述限位装置后方设有承料装置。本发明通过承料装置承放铜线筒,通过固定装置固定定子,将铜线从承料装置中抽出,经第三限位座缠绕在定子上,通过第二转动装置带动定子转动,通过第一转动装置带动轴承外圈转动,在工作过程中减小轴承负荷;通过上下往复运动第三限位座带动铜线运动,从而将铜线有序缠绕在定子上。(The invention relates to the technical field of motor production, and particularly discloses a winding processing device for a stator coil of a motor, which comprises a first base, wherein a first rotating device is arranged above the first base, the first rotating device comprises a second base, a second rotating device is arranged above the second base, the second rotating device comprises a second belt wheel, a fixing device is arranged above the second belt wheel, a limiting device is arranged behind the second base, and a material bearing device is arranged behind the limiting device. According to the invention, the copper wire barrel is placed through the material bearing device, the stator is fixed through the fixing device, the copper wire is drawn out of the material bearing device and wound on the stator through the third limiting seat, the stator is driven to rotate through the second rotating device, the bearing outer ring is driven to rotate through the first rotating device, and the bearing load is reduced in the working process; the third limiting seat is driven by the up-and-down reciprocating motion to drive the copper wire to move, so that the copper wire is orderly wound on the stator.)

1. The utility model provides a wire winding processingequipment for motor stator coil, its characterized in that, includes first base (1), first base (1) top is equipped with first rotating device, first rotating device includes second base (2), second base (2) top is equipped with second rotating device, second rotating device includes second band pulley (9), second band pulley (9) top is equipped with fixing device, second base (2) rear is equipped with stop device, the stop device rear is equipped with and holds the material device.

2. The winding processing device for the stator coil of the motor according to claim 1, wherein a ring platform (3) is arranged above the first base (1), the ring platform (3) is fixedly connected with the first base (1), a ring groove is formed in the position of the second base (2) corresponding to the ring platform (3), and the ring platform (3) is matched with the ring groove; the worm gear is arranged on the circumference of the second base (2), a worm (12) is arranged on the left side of the second base (2), the worm (12) is meshed with the second base (2), a worm seat (10) is arranged above the first base (1), the worm seat (10) is fixedly connected with the first base (1), the worm (12) is rotatably connected with the worm seat (10), a second motor (11) is arranged at one end of the worm (12), and the worm (12) is detachably connected with an output shaft of the second motor (11).

3. The winding processing device for the stator coil of the motor according to claim 2, wherein the second pulley (9) is rotatably connected to the second base (2), a second gear (6) is provided on the right side of the first base (1), the second gear (6) is rotatably connected to the first base (1), a first pulley (7) is provided above the second gear (6), the first pulley (7) is fixedly connected to the second gear (6), a belt (8) is provided between the first pulley (7) and the second pulley (9), a first motor (4) is provided on the right side of the second gear (6), a first gear (5) is provided on an output shaft of the first motor (4), and the first gear (5) is rotatably connected to the second gear (6).

4. The winding processing apparatus for the stator coil of the motor according to claim 3, the fixing device comprises a first limiting seat (13), the first limiting seat (13) is fixedly connected with the second belt wheel (9), a first positioning bolt (14) is arranged in the first limiting seat (13) in front, the first positioning bolt (14) is in threaded connection with the first limiting seat (13), a hand wheel (15) is arranged at one end of the first positioning bolt (14), the hand wheel (15) is fixedly connected with the first positioning bolt (14), a first clamping plate (17) is arranged at one end of the first positioning bolt (14) far away from the hand wheel (15), a first sliding groove (16) is formed in the first clamping plate (17), and the first positioning bolt (14) is in sliding connection with the first sliding groove (16); a second clamping plate (18) is hinged to the first clamping plate (17), the first clamping plate (17) is hinged to the right side of the second clamping plate (18), and a spring (32) is arranged between the first clamping plate (17) on the right side and the first limiting seat (13) above the first clamping plate; the middle part of the second clamping plate (18) is hinged with the second belt wheel (9).

5. The winding processing device for the stator coil of the motor according to claim 3 or 4, wherein the limiting device comprises a second limiting seat (22), a second sliding groove (20) is formed in the position, corresponding to the second limiting seat (22), of the first base (1), a second positioning bolt (21) is arranged inside the second sliding groove (20), a third motor (19) is arranged at one end of the second positioning bolt (21), and the second positioning bolt (21) is detachably connected with an output shaft of the third motor (19); the second positioning bolt (21) is in threaded connection with the second limiting seat (22), a sliding seat (24) is arranged inside the second limiting seat (22), the sliding seat (24) is in sliding connection with the second limiting seat (22), a transmission wheel (23) is arranged on the left side of the second limiting seat (22), the transmission wheel (23) is externally connected with a control motor, and the control motor transmits torque between the transmission wheel (23) through a key shaft.

6. The winding processing device for the stator coil of the motor according to claim 5, wherein a transmission pin (2301) is arranged on the transmission wheel (23), the transmission pin (2301) and the transmission wheel (23) are of an integral structure, a transmission tooth (2401) is arranged on one side of the sliding seat (24) close to the transmission wheel (23), and the transmission pin (2301) is matched with the transmission tooth (2401).

7. The winding processing device for the stator coil of the motor according to any one of claims 1 to 4, wherein the material receiving device comprises a fourth limit seat (27), a third sliding groove (28) is formed in the position, corresponding to the fourth limit seat (27), of the first base (1), the fourth limit seat (27) is in sliding connection with the third sliding groove (28), a third positioning bolt (29) is arranged below the fourth limit seat (27) on the left side, the third positioning bolt (29) is in threaded connection with the fourth limit seat (27) on the left side, a fourth motor (30) is arranged on the left side of the third positioning bolt (29), and the third positioning bolt (29) is detachably connected with an output shaft of the fourth motor (30); the fourth limiting seat (27) is detachably connected with the first base (1) through a fixing bolt (31).

Technical Field

The invention relates to the technical field of motor production, in particular to a winding processing device for a motor stator coil.

Background

The stator of the motor is an important component of the motor such as a generator, a starter and the like, the stator consists of a stator core, a stator winding and a machine base, the stator mainly has the function of generating a rotating magnetic field, and the rotor mainly has the function of being cut by magnetic lines of force in the rotating magnetic field to generate current; in addition, in the stator rotating process, because the base is fixed, the rotating connection part is completely transmitted by the bearing, the load of the bearing is very large, the service life of the bearing is further influenced, the bearing replacement is very complex operation, and therefore, the design of a bearing decompression mode is very significant.

Disclosure of Invention

The invention aims to provide a winding processing device for a stator coil of a motor, which aims to solve the problems in the prior art.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a motor stator coil is with wire winding processingequipment, includes first base, first base top is equipped with first rotating device, first rotating device includes the second base, second base top is equipped with second rotating device, second rotating device includes the second band pulley, second band pulley top is equipped with fixing device, second base rear is equipped with stop device, the stop device rear is equipped with and holds the material device.

As a further scheme of the invention: a ring platform is arranged above the first base, the ring platform is fixedly connected with the first base, a ring groove is formed in the position, corresponding to the ring platform, of the second base, and the ring platform is matched with the ring groove; the worm gear is arranged on the circumference of the second base, a worm is arranged on the left side of the second base, the worm is meshed with the second base, a worm seat is arranged above the first base, the worm seat is fixedly connected with the first base, the worm is rotatably connected with the worm seat, a second motor is arranged at one end of the worm, and the worm is detachably connected with an output shaft of the second motor.

As a further scheme of the invention: the second belt wheel is connected with the second base in a rotating mode, a second gear is arranged on the right side of the first base, the second gear is connected with the first base in a rotating mode, a first belt wheel is arranged above the second gear, the first belt wheel is fixedly connected with the second gear, a belt is arranged between the first belt wheel and the second belt wheel, a first motor is arranged on the right side of the second belt wheel, a first gear is arranged on an output shaft of the first motor, and the first gear is connected with the second gear in a rotating mode.

As a further scheme of the invention: the fixing device comprises a first limiting seat, the first limiting seat is fixedly connected with the second belt wheel, a first positioning bolt is arranged inside the first limiting seat in front of the first limiting seat, the first positioning bolt is in threaded connection with the first limiting seat, a hand wheel is arranged at one end of the first positioning bolt, the hand wheel is fixedly connected with the first positioning bolt, a first clamping plate is arranged at one end, away from the hand wheel, of the first positioning bolt, a first sliding groove is formed in the first clamping plate, and the first positioning bolt is in sliding connection with the first sliding groove; a second clamping plate is hinged to the first clamping plate, a first clamping plate is hinged to the right side of the second clamping plate, and a spring is arranged between the first clamping plate on the right side and the first limiting seat above the first clamping plate; the middle part of the second clamping plate is hinged with the second belt wheel.

As a further scheme of the invention: the limiting device comprises a second limiting seat, a second sliding groove is formed in the position, corresponding to the second limiting seat, of the first base, a second positioning bolt is arranged inside the second sliding groove, a third motor is arranged at one end of the second positioning bolt, and the second positioning bolt is detachably connected with an output shaft of the third motor; the second positioning bolt is in threaded connection with the second limiting seat, a sliding seat is arranged inside the second limiting seat, the sliding seat is in sliding connection with the second limiting seat, a driving wheel is arranged on the left side of the second limiting seat, the driving wheel is externally connected with a control motor, and the control motor transmits torque with the driving wheel through a key shaft.

As a further scheme of the invention: the transmission wheel is provided with a transmission pin shaft, the transmission pin shaft and the transmission wheel are of an integrated structure, one side of the sliding seat, which is close to the transmission wheel, is provided with transmission teeth, and the transmission pin shaft is matched with the transmission teeth.

As a further scheme of the invention: the material bearing device comprises a fourth limiting seat, a third sliding groove is formed in the position, corresponding to the fourth limiting seat, of the first base, the fourth limiting seat is connected with the third sliding groove in a sliding mode, a third positioning bolt is arranged below the fourth limiting seat on the left side, the third positioning bolt is in threaded connection with the fourth limiting seat on the left side, a fourth motor is arranged on the left side of the third positioning bolt, and the third positioning bolt is detachably connected with an output shaft of the fourth motor; the fourth limiting seat is detachably connected with the first base through a fixing bolt.

Compared with the prior art, the invention has the beneficial effects that: according to the invention, the copper wire barrel is placed through the material bearing device, the stator is fixed through the fixing device, the copper wire is drawn out of the material bearing device and wound on the stator through the third limiting seat, the stator is driven to rotate through the second rotating device, the bearing outer ring is driven to rotate through the first rotating device, and the bearing load is reduced in the working process; the third limiting seat is driven by the up-and-down reciprocating motion to drive the copper wire to move, so that the copper wire is orderly wound on the stator.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.

Fig. 1 is a schematic plan view of a winding processing device for a motor stator coil.

Fig. 2 is a schematic front view of a winding processing device for a stator coil of a motor.

Fig. 3 is an enlarged schematic view of a in fig. 1.

Fig. 4 is a schematic diagram showing the engagement structure of the driving wheel and the slide in the winding processing device for the stator coil of the motor.

Fig. 5 is a schematic structural view of a support column in the winding processing device for the stator coil of the motor.

Fig. 6 is a schematic structural view of a stopper in the winding processing device for the motor stator coil.

Fig. 7 is a schematic structural view of a fourth stopper seat in the winding processing device for the stator coil of the motor.

In the figure: 1-a first base, 2-a second base, 3-a loop block, 4-a first motor, 5-a first gear, 6-a second gear, 7-a first belt wheel, 8-a belt, 9-a second belt wheel, 10-a worm seat, 11-a second motor, 12-a worm, 13-a first limit seat, 14-a first positioning bolt, 15-a hand wheel, 16-a first chute, 17-a first clamping plate, 18-a second clamping plate, 19-a third motor, 20-a second chute, 21-a second positioning bolt, 22-a second limit seat, 23-a transmission wheel, 2301-a transmission pin shaft, 24-a sliding seat, 2401-a transmission tooth, 25-a support column, 26-a third limit seat, 27-a fourth limit seat, 28-a third chute, 29-third positioning bolt, 30-fourth motor, 31-fixing bolt and 32-spring.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Example 1

Referring to fig. 1-5, in an embodiment of the present invention, a winding processing apparatus for a stator coil of a motor includes a first base 1, a ring platform 3 is disposed above the first base 1, the ring platform 3 is fixedly connected to the first base 1, a first rotating device is disposed above the first base 1, the first rotating device includes a second base 2, a ring groove is formed in a position of the second base 2 corresponding to the ring platform 3, and the ring platform 3 is matched with the ring groove; the circumference of the second base 2 is provided with worm gear teeth, the left side of the second base 2 is provided with a worm 12, the worm 12 is meshed with the second base 2, a worm seat 10 is arranged above the first base 1, the worm seat 10 is fixedly connected with the first base 1, the worm 12 is rotatably connected with the worm seat 10, one end of the worm 12 is provided with a second motor 11, and the worm 12 is detachably connected with an output shaft of the second motor 11;

further, a second rotating device is arranged above the second base 2, the second rotating device comprises a second belt wheel 9, the second belt wheel 9 is rotatably connected with the second base 2, a second gear 6 is arranged on the right side of the first base 1, the second gear 6 is rotatably connected with the first base 1, a first belt wheel 7 is arranged above the second gear 6, the first belt wheel 7 is fixedly connected with the second gear 6, a belt 8 is arranged between the first belt wheel 7 and the second belt wheel 9, a first motor 4 is arranged on the right side of the second gear 6, a first gear 5 is arranged on an output shaft of the first motor 4, and the first gear 5 is rotatably connected with the second gear 6;

specifically, a fixing device is arranged above the second belt pulley 9, the fixing device includes a first limiting seat 13, the first limiting seat 13 is fixedly connected with the second belt pulley 9, a first positioning bolt 14 is arranged inside the first limiting seat 13 in front of the fixing device, the first positioning bolt 14 is in threaded connection with the first limiting seat 13, a hand wheel 15 is arranged at one end of the first positioning bolt 14, the hand wheel 15 is fixedly connected with the first positioning bolt 14, a first clamping plate 17 is arranged at one end of the first positioning bolt 14, which is far away from the hand wheel 15, a first sliding groove 16 is formed in the first clamping plate 17, and the first positioning bolt 14 is in sliding connection with the first sliding groove 16; a second clamping plate 18 is hinged on the first clamping plate 17, the first clamping plate 17 is hinged on the right side of the second clamping plate 18, and a spring 32 is arranged between the first clamping plate 17 on the right side and the first limiting seat 13 above the first clamping plate 17; the middle part of the second clamping plate 18 is hinged with the second belt wheel 9;

in addition, a limiting device is arranged behind the second base 2, the limiting device comprises a second limiting seat 22, a second sliding groove 20 is formed in the position, corresponding to the second limiting seat 22, of the first base 1, a second positioning bolt 21 is arranged inside the second sliding groove 20, a third motor 19 is arranged at one end of the second positioning bolt 21, and the second positioning bolt 21 is detachably connected with an output shaft of the third motor 19; the second positioning bolt 21 is in threaded connection with the second limiting seat 22, a sliding seat 24 is arranged inside the second limiting seat 22, the sliding seat 24 is in sliding connection with the second limiting seat 22, a transmission wheel 23 is arranged on the left side of the second limiting seat 22, the transmission wheel 23 is externally connected with a control motor, and the control motor transmits torque with the transmission wheel 23 through a key shaft; a transmission pin 2301 is arranged on the transmission wheel 23, the transmission pin 2301 and the transmission wheel 23 are of an integrated structure, one side of the sliding seat 24, which is close to the transmission wheel 23, is provided with transmission teeth 2401, and the transmission pin 2301 is matched with the transmission teeth 2401; and a material bearing device is arranged behind the limiting device.

The working principle of the embodiment of the invention is as follows: the first motor 4 drives a first gear 5 to rotate, the first gear 5 drives a second gear 6 to rotate, the second gear 6 drives a first belt pulley 7 to rotate, and the first belt pulley 7 drives a second belt pulley 9 to rotate through a belt 8; the stator to be wound is placed between a first clamping plate 17 and a second clamping plate 18, a hand wheel 15 drives a first positioning bolt 14 to rotate, the first positioning bolt 14 pulls and pushes the first clamping plate 17 on the left side to move, a sliding pair of the first positioning bolt 14 and a first sliding groove 16 ensures that the movement does not interfere, the two first clamping plates 17 clamp the stator, and a spring 32 can improve the movement fluency of the first clamping plate 17; a third motor 19 drives a second positioning bolt 21 to rotate, the second positioning bolt 21 drives a second limiting seat 22 to slide in a second sliding chute 20, the motor is controlled to drive a driving wheel 23 to rotate, the driving wheel 23 drives a driving tooth 2401 to move through a driving pin 2301, and further drives a sliding seat 24 to reciprocate up and down, the sliding seat 24 drives a supporting column 25 to move up and down, and the supporting column 25 drives a copper wire to reciprocate up and down through a third limiting seat 26;

the copper line is taken out from holding the material device, through the winding of third spacing seat 26 on the stator, the continuous rotation of stator, and third spacing seat 26 drives copper line reciprocating motion from top to bottom to twine the copper line on the stator in order.

Example 2

Referring to fig. 1, fig. 6 and fig. 7, different from embodiment 1, in the embodiment of the present invention, a specific structure of a material holding device is provided, where the material holding device includes a fourth limiting seat 27, a third sliding groove 28 is formed at a position of the first base 1 corresponding to the fourth limiting seat 27, the fourth limiting seat 27 is connected with the third sliding groove 28 in a sliding manner, a third positioning bolt 29 is arranged below the fourth limiting seat 27 on the left side, the third positioning bolt 29 is connected with the fourth limiting seat 27 on the left side in a threaded manner, a fourth motor 30 is arranged on the left side of the third positioning bolt 29, and the third positioning bolt 29 is detachably connected with an output shaft of the fourth motor 30;

further, the fourth limit seat 27 is detachably connected with the first base 1 through a fixing bolt 31.

The working principle of the embodiment of the invention is as follows: the fourth motor 30 drives the third positioning bolt 29 to rotate, the third positioning bolt 29 drives the fourth limiting seat 27 on the left side to slide in the third sliding groove 28 through thread transmission, the position of the fourth limiting seat 27 on the left side is adjusted, the position of the fourth limiting seat 27 on the right side is manually adjusted, and therefore the copper wire barrel is suitable for copper wire barrels of different sizes, and the fourth limiting seat 27 and the first base 1 are fixed through the fixing bolt 31.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

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