CN112742723A - 一种锆球分级装置 - Google Patents
一种锆球分级装置 Download PDFInfo
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- CN112742723A CN112742723A CN201911051986.4A CN201911051986A CN112742723A CN 112742723 A CN112742723 A CN 112742723A CN 201911051986 A CN201911051986 A CN 201911051986A CN 112742723 A CN112742723 A CN 112742723A
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- QCWXUUIWCKQGHC-UHFFFAOYSA-N zirconium Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 229910052726 zirconium Inorganic materials 0.000 title claims abstract description 39
- 230000002950 deficient Effects 0.000 claims abstract description 74
- GFQYVLUOOAAOGM-UHFFFAOYSA-N Zirconium(IV) silicate Chemical compound 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[Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052845 zircon Inorganic materials 0.000 claims abstract description 14
- 229910052846 zircon Inorganic materials 0.000 claims abstract description 14
- 238000000926 separation method Methods 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Chemical compound 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- 238000002360 preparation method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000009776 industrial production Methods 0.000 abstract description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/10—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices using momentum effects
Abstract
本发明公开了一种锆球分级装置，包括：垂直的支架、料斗、底座和至少两条螺旋形的滑道，其中所述料斗设置在所述支架的上方，所述的至少两条滑道并排设置在所述垂直的支架上并沿着所述支架螺旋向下延伸，所述滑道的起点位于所述料斗的下方，所述料斗上设有放料口。在一种具体实施方式中，该装置包括一条成品球滑道和两条瑕疵球滑道，锆球先落入两条瑕疵球滑道内，随着锆球在下降的滑道内加速，越圆的锆球速度越快，会甩出瑕疵球滑道而落入成品球滑道内，这样就把瑕疵球与成品球分离开来。本发明装置生产能力大，分离效率高，分离速度快，分离效果好，而且操作简单，实用，不耗能，制备成本低，特别适合氧化锆的大规模工业化生产。
Description
技术领域 本发明涉及一种锆球分级装置，属于氧化锆工业技术领域。 背景技术 滚制成球是氧化锆行业常用的成球方法，特别适合小于3毫米的锆球的制备。在锆球制备过程中，往往会出现瑕疵球，这些瑕疵球的共同特点就是球的圆度不够好，如棒球状、逗号球、半边球、不圆的球等。这些不圆锆球主要是成型过程中不均匀造成的，球体内部不一致，使用过程中会出现较快的磨损而影响整批锆球的品质。因此，需要分离这些瑕疵锆球。 目前行业都是采用震动筛分的手段对瑕疵锆球进行分离，不仅单机效率低下，而且分离效果不佳，虽然圆球和不圆球在震动的斜面上会发生分离，但是这种分开来的没有明显的界限，都是靠人为放置容器的位置决定的，经常会出现少量瑕疵球混进了合格球里面，而解决的办法就是重新再做一次筛选，费时费力。 因此，如何能简单、有效地分离锆球制备过程中出现的瑕疵球，是本领域技术人员亟待解决的技术问题之一。 发明内容 本发明的目的是提供一种全新的锆球分级装置，能够快速地将锆球制备中的瑕疵球与成品球分离开来，生产能力大，分离效率高，分离效果好。 本发明提供一种锆球分级装置，包括：垂直的支架、料斗、底座和至少两条螺旋形的滑道，其中所述料斗设置在所述支架的上方，所述的至少两条滑道并排设置在所述垂直的支架上并沿着所述支架螺旋向下延伸，所述滑道的起点位于所述料斗的下方，所述料斗上设有放料口。 根据本发明的一个具体但非限制性的实施方案，所述滑道由至少一条瑕疵球滑道和至少一条成品球滑道组成。 根据本发明的一个具体但非限制性的实施方案，所述瑕疵球滑道的末端封闭并设有瑕疵球出口；所述成品球滑道的末端封闭并设有成品球出口。 根据本发明的一个具体但非限制性的实施方案，所述瑕疵球滑道不设围挡；所述成品球滑道设有围挡。 根据本发明的一个具体但非限制性的实施方案，所述滑道由两条瑕疵球滑道和一条成品球滑道组成。 根据本发明的一个具体但非限制性的实施方案，一条瑕疵球滑道的起点紧贴着所述成品球滑道，另一条瑕疵球滑道的起点正对着所述放料口，把放出来的锆球分成两部分，分别落入两条瑕疵球滑道内。 根据本发明的一个具体但非限制性的实施方案，所述两条瑕疵球滑道最后汇合成一个封闭的末端并设有瑕疵球出口；所述成品球滑道的末端封闭并设有成品球出口。 根据本发明的一个具体但非限制性的实施方案，所述瑕疵球滑道设置在所述成品球滑道的上方，且所述成品球滑道的宽度大于所述瑕疵球滑道的宽度。 根据本发明的一个具体但非限制性的实施方案，所述放料口上设有拔销。 根据本发明的一个具体但非限制性的实施方案，通过调节所述支架的高度来优化分离锆球的圆度。 本发明的有益效果主要体现在： 本发明利用圆球和不圆球体在滚动下降过程中的动能不同，通过设置多条螺旋形的滑道设计出一种全新的锆球分级装置。在一种具体实施方式中，该装置包括一条成品球滑道和两条瑕疵球滑道，锆球先落入两条瑕疵球滑道内，随着锆球在下降的滑道内加速，越圆的锆球速度越快，会甩出瑕疵球滑道而落入成品球滑道内，这样就把瑕疵球与成品球分离开来。本发明的锆球分级装置生产能力大，分离效率高，分离速度快，分离效果好；而且操作简单，实用，不耗能，制备成本低，特别适合氧化锆的大规模工业化生产。 附图说明 图1为本发明所提供的锆球分级装置一种具体实施方式的立体结构示意图。 具体实施方式 下面将参照附图更详细地描述本发明的示例性实施方式。虽然附图中显示了本发明的示例性实施方式，然而应当理解，可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反，提供这些实施方式是为了能够更透彻地理解本公开，并且能够将本公开的范围完整的传达给本领域的技术人员。 如图1所示，本发明的锆球分级装置包括垂直的支架1、料斗2、底座3和至少两条螺旋形的滑道，其中料斗2设置在支架1的上方，是用来贮存物料锆球的场所；至少两条螺旋形的滑道并排设置在垂直的支架1上并沿着支架1螺旋向下延伸，滑道的起点位于料斗2的下方；料斗2上设有放料口4，料斗2通过放料口4向滑道内投放锆球进行分离；底座3设置在支架1的底部，起稳定、固定支撑整个装置的作用。 具体地，所述滑道由至少一条瑕疵球滑道和至少一条成品球滑道组成。 进一步地，瑕疵球滑道的末端封闭并设有瑕疵球出口。成品球滑道的末端封闭并设有成品球出口。 放料口4上设有拔销，通过拔销可以控制放料口的开关并调节放料口的大小，以控制下料的速度。 使用时，锆球先落入瑕疵球滑道内，随着锆球在下降的滑道内加速，越圆的锆球速度越快，会甩出瑕疵球滑道而落入成品球滑道内。为了让成品球能顺利甩出瑕疵球滑道而落入成品球滑道内，瑕疵球滑道不设围挡；而成品球滑道应设置围挡，从而保证成品球不会滑出滑道，造成物料损失。 瑕疵球滑道设置在成品球滑道的上方。为了保证从瑕疵球滑道甩出的正品球能够全部落入成品球滑道内，成品球滑道的宽度应足够大于瑕疵球滑道的宽度。 具体地，在图1所示的一种具体实施方式中，为了防止锆球在狭窄的滑道内挤撞而影响分离效果，所述锆球分级装置设有两条瑕疵球滑道，即瑕疵球滑道5、瑕疵球滑道6，和一条成品球滑道7。瑕疵球滑道5和瑕疵球滑道6不设围挡，成品球滑道7设有围挡。三条螺旋形的滑道并排设置在垂直的支架1上并沿着支架1螺旋向下延伸，三条滑道相互间隔一定距离，其中成品球滑道7的宽度足够大于瑕疵球滑道5和瑕疵球滑道6的宽度，瑕疵球滑道5和瑕疵球滑道6设置在成品球滑道7的内部上方，从而保证从瑕疵球滑道5和瑕疵球滑道6甩出的正品球能够全部落入成品球滑道7内。三条滑道的起点均位于料斗2的下方，其中瑕疵球滑道5位于瑕疵球滑道6的上方，瑕疵球滑道6的起点紧贴着成品球滑道7，瑕疵球滑道5的起点正对着放料口4，正好把放料口4放出来的锆球一分为二，出来的锆球一部分落入到瑕疵球滑道5，另外一部分锆球落入到瑕疵球滑道6，这样就不会出现锆球在狭窄的滑道内挤撞而影响分离效果，避免把瑕疵球撞出滑道而进入成品球滑道7。两条瑕疵球滑道5和6最后汇合成一个封闭的末端并设有瑕疵球出口8。成品球滑道7的末端封闭并设有成品球出口9。 预先将锆球倒入料斗2内，作业时，拔销轻轻向上拔，打开放料口4，锆球从放料口放出，一半落入到瑕疵球滑道5，另外一半锆球落入到瑕疵球滑道6。落入瑕疵球滑道5和瑕疵球滑道6的锆球在下降的滑道内加速，越圆的锆球速度越大，会甩出瑕疵球滑道5和瑕疵球滑道6而落入成品球滑道7内，最终成品球从成品球出口9流出进行收集，瑕疵球从瑕疵球出口8流出进行收集。这样就把成品球和瑕疵球分离开来。还可以通过调节支架1的高度来优化分离锆球的圆度。 本发明的锆球分级装置利用圆球和不圆球体在滚动下降过程中的动能不同，通过设置多条螺旋形的滑道将成品球和瑕疵球很好地分离开来，具有生产能力大，分离效率高，分离速度快，分离效果好等优点，而且操作简单，实用，不耗能，制备成本低，特别适合氧化锆的大规模工业化生产。 除了用于锆球分级，本发明的分级装置也可以用于其它类似的球形粉体的筛选分级。 应理解的是，文中使用的术语仅出于描述特定示例实施方式的目的，而无意于进行限制。除非上下文另外明确地指出，否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的，并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在，但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。文中描述的方法步骤、过程、以及操作不解释为必须要求它们以所描述或说明的特定顺序执行，除非明确指出执行顺序。还应当理解，可以使用另外或者替代的步骤。 尽管可以在文中使用术语第一、第二、第三等来描述多个元件、部件、区域、层和/或部段，但是，这些元件、部件、区域、层和/或部段不应被这些术语所限制。这些术语可以仅用来将一个元件、部件、区域、层或部段与另一区域、层或部段区分开。除非上下文明确地指出，否则诸如“第一”、“第二”之类的术语以及其它数字术语在文中使用时并不暗示顺序或者次序。因此，以下讨论的第一元件、部件、区域、层或部段在不脱离示例实施方式的教导的情况下可以被称作第二元件、部件、区域、层或部段。 为了便于描述，可以在文中使用空间相对关系术语来描述如图中示出的一个元件或者特征相对于另一元件或者特征的关系，这些相对关系术语例如为“内部”、“外部”、“内侧”、“外侧”、“下面”、“下方”、“上面”、“上方”等。这种空间相对关系术语意于包括除图中描绘的方位之外的在使用或者操作中装置的不同方位。例如，如果在图中的装置翻转，那么描述为“在其它元件或者特征下面”或者“在其它元件或者特征下方”的元件将随后定向为“在其它元件或者特征上面”或者“在其它元件或者特征上方”。因此，示例术语“在……下方”可以包括在上和在下的方位。装置可以另外定向(旋转90度或者在其它方向)并且文中使用的空间相对关系描述符相应地进行解释。 以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本发明的保护范围之内。因此，本发明的保护范围应以权利要求的保护范围为准。