Full-automatic winder of intelligence film capacitor based on thing networking
阅读说明：本技术 一种基于物联网的智能薄膜电容器全自动卷绕机 (Full-automatic winder of intelligence film capacitor based on thing networking ) 是由 刘坚雄 于 2021-08-12 设计创作，主要内容包括：本发明公开了一种基于物联网的智能薄膜电容器全自动卷绕机,底板上固定有侧板,顶板通过侧板与底板固定,绕卷机构、薄膜辊、铝箔辊均设置于底板、顶板之间,监控设备固定于顶板上,监控设备包括数据采集模块、数据处理模块、网关和云服务中心；当云服务中心接收到数据处理模块经由网关转递的关于绕卷机当前运行的综合信息存在异常状态时,根据云服务中心预先存留的信息进行异常匹配,使对当前异常状态的解决方案与当前异常状态相匹配,且云服务中心通过网关将异常状态信息、处理方案、处理结果发送至工作人员,进行确认,以确保生产安全,解决了现有的绕卷装置不具备远程监控的功能和自适应处理问题的能力。(The invention discloses an intelligent film capacitor full-automatic winding machine based on the Internet of things, wherein a side plate is fixed on a bottom plate, a top plate is fixed with the bottom plate through the side plate, a winding mechanism, a film roller and an aluminum foil roller are arranged between the bottom plate and the top plate, monitoring equipment is fixed on the top plate and comprises a data acquisition module, a data processing module, a gateway and a cloud service center; when the cloud service center receives that the comprehensive information which is forwarded by the data processing module through the gateway and is related to the current operation of the winding machine has an abnormal state, the abnormal matching is carried out according to the information pre-reserved by the cloud service center, so that the solution of the current abnormal state is matched with the current abnormal state, and the cloud service center sends the abnormal state information, the processing scheme and the processing result to a worker through the gateway for confirmation, thereby ensuring the production safety and solving the problem that the existing winding device does not have the function of remote monitoring and the capability of self-adaptive processing.)
1. The utility model provides a full-automatic winder of intelligence film capacitor based on thing networking which characterized in that: including around rolling up mechanism (1), first film roller (2), first aluminium foil roller (3), bottom plate (21), curb plate (22), roof (19), supervisory equipment, be fixed with on bottom plate (21) curb plate (22), roof (19) pass through curb plate (22) with bottom plate (21) are fixed, around rolling up mechanism (1), first film roller (2), first aluminium foil roller (3) all set up in between bottom plate (21), roof (19), supervisory equipment is fixed in on roof (19), supervisory equipment is used for acquireing the operation information of full-automatic winder, supervisory equipment passes through thing internet connection remote monitoring terminal.
2. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 1, characterized in that: the monitoring equipment comprises a data acquisition module, a data processing module, a gateway and a cloud service center;
the data acquisition module is arranged on the top plate (19) and used for acquiring the current operation information of the winding machine;
the data processing module is arranged on the top plate (19) and used for processing and analyzing the current operation information of the winding machine acquired by the data acquisition module to generate the current operation comprehensive information of the winding machine;
the gateway is arranged on the top plate (19) and used for carrying out information interaction between the data processing module and the cloud service center;
the cloud service center stores a reference abnormal state, a corresponding abnormal state solution and a corresponding abnormal state expected processing result;
when the cloud service center receives that the comprehensive information which is forwarded by the data processing module through the gateway and related to the current operation of the winding machine has an abnormal state, the abnormal state is matched with a reference abnormal state which is reserved in the cloud service center in advance, the reference abnormal state matched with the abnormal state, a corresponding abnormal state solution and a corresponding abnormal state expected processing result are obtained, and the cloud service center sends the reference abnormal state, the corresponding abnormal state solution and the corresponding abnormal state expected processing result to a remote monitoring terminal through the gateway.
3. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 1, characterized in that: a first film (6) is connected between the winding mechanism (1) and the first film roller (2), and a first aluminum foil (7) is connected between the winding mechanism (1) and the first aluminum foil roller (3).
4. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 1, characterized in that: the winding mechanism is characterized by further comprising a second film roller (4) and a second aluminum foil roller (5), wherein the second film roller (4) and the second aluminum foil roller (5) are arranged between the bottom plate (21) and the top plate (19), the first film roller (2) and the first aluminum foil roller (3) are located on the left side of the winding mechanism (1), the second film roller (4) and the second aluminum foil roller (5) are located on the right side of the winding mechanism (1), and the first film roller (2), the first aluminum foil roller (3), the second film roller (4) and the second aluminum foil roller (5) are arranged around the winding mechanism (1) in a counterclockwise manner; a second film (8) is connected between the winding mechanism (1) and the second film roller (4), and a second aluminum foil (9) is connected between the winding mechanism (1) and the second aluminum foil roller (5).
5. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 1, characterized in that: the winding mechanism (1) includes: the device comprises a first chuck (10), a first rotating shaft (11), a clamp (12), a second chuck (13), an output shaft (14) and a first motor (15);
the first motor (15) is fixed on the upper surface of the top plate (19), the output end of the first motor (15) is fixed with one end of the output shaft (14), and the other end of the output shaft (14) penetrates through the top plate (19) and is fixed with the second chuck (13);
the lower end of the first rotating shaft (11) is rotatably connected to the bottom plate (21), and the upper end of the first rotating shaft (11) is fixed with the first chuck (10);
the opposite surfaces of the first chuck (10) and the second chuck (13) are respectively provided with the clamp (12).
6. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 3, characterized in that: rotate between bottom plate (21), roof (19) and be connected with second pivot (16), first film roller (2), first aluminium foil roller (3) are equallyd divide and are do not cup jointed in the difference second pivot (16), first film roller (2), first aluminium foil roller (3) respectively with correspond be provided with first spring (20), two between second pivot (16) first spring (20) one end with second pivot (16) are fixed, two first film roller (2), first aluminium foil roller (3) are fixed respectively to first spring (20) other end.
7. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 4, characterized in that: rotate between bottom plate (21), roof (19) and be connected with second pivot (16), first film roller (2), first aluminium foil roller (3), second film roller (4), second aluminium foil roller (5) are equallyd divide and do not cup joint in the difference second pivot (16), first film roller (2), first aluminium foil roller (3), second film roller (4), second aluminium foil roller (5) respectively with correspond be provided with first spring (20), four between second pivot (16) first spring (20) one end with second pivot (16) are fixed, four first film roller (2), first aluminium foil roller (3), second film roller (4), second aluminium foil roller (5) are fixed respectively to first spring (20) other end.
8. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 5, characterized in that: still including cutting out device (201), it is fixed in to cut out device (201) the opposite face of bottom plate (21) and roof (19) is used for right first film (6), first aluminium foil (7), second film (8), second aluminium foil (9) are cut out, it includes to cut out device (201):
the cutting machine comprises a driving shell (202), a balance plate (203), a driving gear (204), a driving pulley (205), a first driven gear (206), a belt (207), a driven pulley (208), a cutting receiving wheel (209), a fixed shaft (210), a second driven gear (211), a cam (212), a second spring (213), a supporting rod (214), a first hinge shaft (215), a sliding rod (216), a groove (217), a first sliding block (218), a linkage rod (219), a limiting sleeve (220), a cutting head (221) and a balance rod (222);
the driving shell (202) is fixed on the opposite surfaces of the bottom plate (21) and the top plate (19), the driving gear (204) is arranged in the driving shell (202), the output shaft (14) penetrates through the driving shell (202), and the driving gear (204) is fixed on the output shaft (14);
the first driven gear (206) is arranged in the driving shell (202), the first driven gear (206) is rotationally connected to the inner wall of the driving shell (202), the first driven gear (206) is meshed with the driving gear (204), the driving pulley (205) is fixed on the first driven gear (206), the driving pulley (205) is connected with the driven pulley (208) outside the driving shell (202) through the belt (207), the driven pulley (208) is rotationally connected between the bottom plate (21) and the top plate (19), and the cutting receiving wheel (209) is fixed on the driven pulley (208);
the second driven gear (211) is arranged in the driving shell (202), the second driven gear (211) is rotatably connected to the inner wall of the driving shell (202) through the fixed shaft (210), the second driven gear (211) is meshed with the driving gear (204), a cam (212) is fixed on the second driven gear (211), the cam (212) is in contact with one end of a balance rod (222), the balance rod (222) penetrates through the driving shell (202) to be connected with the balance plate (203), the balance rod (222) is sleeved with a second spring (213), two ends of the second spring (213) are respectively connected to the balance plate (203) and the driving shell (202), and the middle part of the balance plate (203) is hinged to the driving shell (202) through a first hinge shaft (215);
the improved structure of the electric shock absorber is characterized in that the two sides of the balance plate (203) are provided with the grooves (217), the grooves (217) are internally provided with the sliding rods (216), the sliding rods (216) are connected with the first sliding blocks (218) in a sliding mode, one ends of the first sliding blocks (218) are fixed to one ends of the linkage rods (219), the other ends of the linkage rods (219) are fixed to the cutting heads (221), the linkage rods (219) are sleeved with the limiting sleeves (220), and the limiting sleeves (220) are fixed to the driving shell (202) through the supporting rods (214).
9. The full-automatic winder of intelligent film capacitor based on the Internet of things according to claim 6, characterized in that: second pivot (16) with bottom plate (21) junction sets up and narrows down position (17), narrow position (17) lower extreme with be provided with between bottom plate (21) and promote power spare (18), narrow position (17) periphery is about second pivot (16) symmetry is provided with quick replacement device (301), quick replacement device (301) are fixed in bottom plate (21).
10. The full-automatic winder of intelligent film capacitor based on thing networking of claim 9, characterized in that: the quick change device (301) comprises:
the heat dissipation device comprises a shell (302), a second motor (303), a worm (304), a first connecting shaft (305), a second connecting shaft (306), a third spring (307), a fourth spring (308), a third connecting shaft (309), a fourth connecting shaft (310), a second hinge shaft (311), a rotating plate (312), a limiting block (313), a driving block (314), a third rotating shaft (315), a worm wheel (316), a sliding plate (317), a first sliding groove (318), a second sliding block (319), a triangular plate (320), a holding piece (321), a heat dissipation opening (322) and a second sliding groove (323);
the shell (302) is fixed on the bottom plate (21), the second motor (303) is fixed in the shell (302), the heat dissipation opening (322) is formed in the position, where the second motor (303) is fixed, of the shell (302), the output end of the second motor (303) is fixed with the worm (304), the worm wheel (316) is rotatably connected in the shell (302) through the third rotating shaft (315), the worm wheel (316) is meshed with the worm (304), and the driving block (314) is arranged on the worm wheel (316);
the rotating plate (312) is hinged to the shell (302) through the second hinge shaft (311), the rotating plate (312) is inverted splayed, the rotating plate (312) is connected with one end of the fourth spring (308) and one end of the third spring (307) through the third connecting shaft (309) and the fourth connecting shaft (310), and the other ends of the fourth spring (308) and the third spring (307) are connected to the shell (302) through the second connecting shaft (306) and the first connecting shaft (305);
the second sliding block (319) is arranged at one end of the rotating plate (312), the second sliding block (319) is connected in the first sliding groove (318) in a sliding mode, the first sliding groove (318) is arranged on the sliding plate (317), the sliding plate (317) is connected to the bottom plate (21) in a sliding mode, the clasping piece (321) is fixed on the sliding plate (317), and a triangular plate (320) is fixedly connected between the clasping piece (321) and the sliding plate (317);
the other end of the rotating plate (312) is in contact with the driving block (314), the other end of the rotating plate (312) is fixedly provided with the limiting block (313), and the limiting block (313) is positioned in the second sliding groove (323) formed in the shell (302).
Technical Field
The invention relates to the field of capacitor production, in particular to an intelligent full-automatic film capacitor winding machine based on the Internet of things.
Background
The film capacitor is made up by using metal foil of aluminium, etc. as electrode and plastic film through the processes of overlapping and winding them together, and has the characteristics of high voltage resistance, large current resistance, low impedance, low inductance, good temp. property, long service life, good safety and explosion-proof stability and convenient installation, etc. and can play important role in circuits of tuning, by-pass, coupling and filtering, etc. At present, a winding device is needed to complete the winding of the capacitor in the production process of the film capacitor, but the existing winding device does not have the remote monitoring capability.
Disclosure of Invention
The invention aims to provide an intelligent film capacitor full-automatic winding machine based on the Internet of things, and aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme, the intelligent film capacitor full-automatic winding machine based on the internet of things comprises a winding mechanism, a first film roller, a first aluminum foil roller, a bottom plate, side plates, a top plate and monitoring equipment, wherein the side plates are fixed on the bottom plate, the top plate is fixed with the bottom plate through the side plates, the winding mechanism, the first film roller and the first aluminum foil roller are arranged between the bottom plate and the top plate, the monitoring equipment is fixed on the top plate and used for acquiring the operation information of the full-automatic winding machine, and the monitoring equipment is connected with a remote monitoring terminal through the internet of things.
Preferably, the monitoring device comprises a data acquisition module, a data processing module, a gateway and a cloud service center;
the data acquisition module is arranged on the top plate and used for acquiring current operation information of the winding machine;
the data processing module is arranged on the top plate and used for processing and analyzing the current operation information of the winding machine acquired by the data acquisition module to generate the current operation comprehensive information of the winding machine;
the gateway is arranged on the top plate and used for carrying out information interaction between the data processing module and the cloud service center;
the cloud service center stores a reference abnormal state, a corresponding abnormal state solution and a corresponding abnormal state expected processing result;
when the cloud service center receives that the comprehensive information which is forwarded by the data processing module through the gateway and related to the current operation of the winding machine has an abnormal state, the abnormal state is matched with a reference abnormal state which is reserved in the cloud service center in advance, the reference abnormal state matched with the abnormal state, a corresponding abnormal state solution and a corresponding abnormal state expected processing result are obtained, and the cloud service center sends the reference abnormal state, the corresponding abnormal state solution and the corresponding abnormal state expected processing result to a remote monitoring terminal through the gateway.
Preferably, a first film is connected between the winding mechanism and the first film roller, and a first aluminum foil is connected between the winding mechanism and the first aluminum foil roller.
Preferably, the winding device further comprises a second film roller and a second aluminum foil roller, wherein the second film roller and the second aluminum foil roller are both arranged between the bottom plate and the top plate, the first film roller and the first aluminum foil roller are positioned on the left side of the winding mechanism, the second film roller and the second aluminum foil roller are positioned on the right side of the winding mechanism, and the first film roller, the first aluminum foil roller, the second film roller and the second aluminum foil roller are arranged around the winding mechanism in a counterclockwise manner; and a second film is connected between the winding mechanism and the second film roller, and a second aluminum foil is connected between the winding mechanism and the second aluminum foil roller.
Preferably, the winding mechanism includes: the clamping device comprises a first chuck, a first rotating shaft, a clamp, a second chuck, an output shaft and a first motor;
the first motor is fixed on the upper surface of the top plate, the output end of the first motor is fixed with one end of the output shaft, and the other end of the output shaft penetrates through the top plate and is fixed with the second chuck;
the lower end of the first rotating shaft is rotatably connected to the bottom plate, and the upper end of the first rotating shaft is fixed with the first chuck;
the opposite surfaces of the first chuck and the second chuck are provided with the clamp.
Preferably, it is connected with the second pivot to rotate between bottom plate, the roof, first film roller, first aluminium foil roller are equallyd divide and are do not cup jointed in the difference the second pivot, first film roller, first aluminium foil roller respectively with correspond be provided with first spring, two between the second pivot first spring one end with the second pivot is fixed, two first film roller, first aluminium foil roller are fixed respectively to the first spring other end.
Preferably, it is connected with the second pivot to rotate between bottom plate, the roof, first film roller, first aluminium foil roller, second film roller, second aluminium foil roller are equallyd divide and are cup jointed in the difference respectively the second pivot, first film roller, first aluminium foil roller, second film roller, second aluminium foil roller respectively with correspond be provided with first spring, four between the second pivot first spring one end with the second pivot is fixed, four first film roller, first aluminium foil roller, second film roller, second aluminium foil roller are fixed respectively to the first spring other end.
Preferably, still include and tailor the device, it is fixed in to tailor the device the opposite face of bottom plate and roof is used for to first film, first aluminium foil, second film, second aluminium foil are tailor, it includes to tailor the device:
the cutting device comprises a driving shell, a balance plate, a driving gear, a driving belt wheel, a first driven gear, a belt, a driven belt wheel, a cutting receiving wheel, a fixed shaft, a second driven gear, a cam, a second spring, a supporting rod, a first articulated shaft, a sliding rod, a groove, a first sliding block, a linkage rod, a limiting sleeve, a cutting head and a balance rod;
the driving shell is fixed on the opposite surfaces of the bottom plate and the top plate, the driving gear is arranged in the driving shell, the output shaft penetrates through the driving shell, and the driving gear is fixed on the output shaft;
the first driven gear is arranged in the driving shell and is rotationally connected to the inner wall of the driving shell, the first driven gear is meshed with the driving gear, the driving pulley is fixed on the first driven gear and is connected with the driven pulley outside the driving shell through the belt, the driven pulley is rotationally connected between the bottom plate and the top plate, and the cutting receiving wheel is fixed on the driven pulley;
the driving shell is internally provided with the second driven gear which is rotationally connected to the inner wall of the driving shell through the fixed shaft, the second driven gear is meshed with the driving gear, the second driven gear is fixedly provided with a cam, the cam is contacted with one end of the balancing rod, the balancing rod penetrates through the driving shell and is connected with the balancing plate, the balancing rod is sleeved with the second spring, two ends of the second spring are respectively connected to the balancing plate and the driving shell, and the middle part of the balancing plate is hinged with the driving shell through the first hinge shaft;
the balance plate is characterized in that grooves are formed in two sides of the balance plate, sliding rods are arranged in the grooves, first sliding blocks are connected to the sliding rods in a sliding mode, one ends of the first sliding blocks are fixed to one end of a linkage rod, the other end of the linkage rod is fixed with the cutting head, limiting sleeves are sleeved outside the linkage rod, and the limiting sleeves are fixed to the driving shell through the supporting rods.
Preferably, the second pivot with the bottom plate junction sets up the narrowing position, narrowing position lower extreme with be provided with between the bottom plate and promote the power spare, narrowing position periphery about the second pivot symmetry is provided with quick replacement device, quick replacement device is fixed in the bottom plate.
Preferably, the quick change device includes:
the heat dissipation device comprises a shell, a second motor, a worm, a first connecting shaft, a second connecting shaft, a third spring, a fourth spring, a third connecting shaft, a fourth connecting shaft, a second hinged shaft, a rotating plate, a limiting block, a driving block, a third rotating shaft, a worm wheel, a sliding plate, a first sliding chute, a second sliding block, a triangular plate, a holding piece, a heat dissipation opening and a second sliding chute;
the shell is fixed on the bottom plate, the second motor is fixed in the shell, the heat dissipation opening is formed in the fixing position of the second motor of the shell, the output end of the second motor is fixed with the worm, the worm wheel is rotatably connected in the shell through the third rotating shaft and meshed with the worm, and the worm wheel is provided with the driving block;
the rotating plate is hinged with the shell through the second hinge shaft, the rotating plate is inverted splayed, the rotating plate is connected with one end of the fourth spring and one end of the third spring through the third connecting shaft and the fourth connecting shaft, and the other ends of the fourth spring and the third spring are connected with the shell through the second connecting shaft and the first connecting shaft;
the second sliding block is arranged at one end of the rotating plate and is connected in the first sliding groove in a sliding mode, the first sliding groove is formed in the sliding plate, the sliding plate is connected to the bottom plate in a sliding mode, the clamping piece is fixed on the sliding plate, and a triangular plate is fixedly connected between the clamping piece and the sliding plate;
the other end of the rotating plate is in contact with the driving block, the limiting block is fixed at the other end of the rotating plate and is positioned in the second sliding groove formed in the shell.
Drawings
FIG. 1 is a schematic top view of the main structure of the present invention;
FIG. 2 is a schematic front view of the main structure of the present invention;
FIG. 3 is a schematic view of the cutting apparatus of the present invention in an installed position;
FIG. 4 is a schematic diagram of a cutting device according to the present invention;
FIG. 5 is a schematic view of a quick-change device of the present invention in a closed position;
FIG. 6 is a schematic view of the quick change device of the present invention in an open state;
FIG. 7 is a schematic view of a quick change device of the present invention;
fig. 8 is a schematic view of a quick-change device housing of the present invention.
In the figure: 1. a winding mechanism; 2. a first film roll; 3. a first aluminum foil roll; 4. a second film roll; 5. a second aluminum foil roll; 6. a first film; 7. a first aluminum foil; 8. a second film; 9. a second aluminum foil; 10. a first chuck; 11. a first rotating shaft; 12. a clamp; 13. a second chuck; 14. an output shaft; 15. a first motor; 16. a second rotating shaft; 17. narrowing; 18. lifting the power member; 19. a top plate; 20. a first spring; 21. a base plate; 22. a side plate; 201. a cutting device; 202. a drive case; 203. a balance plate; 204. a driving gear; 205. a driving pulley; 206. a first driven gear; 207. a belt; 208. a driven pulley; 209. cutting a bearing wheel; 210. a fixed shaft; 211. a second driven gear; 212. a cam; 213. a second spring; 214. a support rod; 215. a first hinge shaft; 216. a slide bar; 217. a groove; 218. a first slider; 219. a linkage rod; 220. a limiting sleeve; 221. cutting the head; 301. a quick replacement device; 302. a housing; 303. a second motor; 304. a worm; 305. a first connecting shaft; 306. a second connecting shaft; 307. a third spring; 308. a fourth spring; 309. a third connecting shaft; 310. a fourth connecting shaft; 311. a second hinge shaft; 312. rotating the plate; 313. a limiting block; 314. a drive block; 315. a third rotating shaft; 316. a worm gear; 317. a sliding plate; 318. a first chute; 319. a second slider; 320. a set square; 321. a clasping piece; 322. a heat dissipation opening; 323. a second runner.
Detailed Description
The description of the present invention as to "first", "second", etc. is for descriptive purposes only, and not for purposes of particular ordinal or sequential meaning, nor for limitations, and is intended to distinguish between components or operations that are described in the same technical language, and is not intended to indicate or imply relative importance or imply the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between various embodiments can be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.
Example 1
Referring to fig. 1-2, an embodiment of the present invention is shown: the utility model provides a full-automatic winder of intelligence film capacitor based on thing networking, includes around 1, first film roller 2, first aluminium foil roller 3, bottom plate 21, curb plate 22, roof 19, supervisory equipment, be fixed with on the bottom plate 21 curb plate 22, roof 19 passes through curb plate 22 with bottom plate 21 is fixed, around 1, first film roller 2, first aluminium foil roller 3 of rolling up mechanism all set up in between bottom plate 21, the roof 19, supervisory equipment is fixed in on the roof 19, supervisory equipment is used for acquireing full-automatic winder's operational information, supervisory equipment passes through thing networking connection remote monitoring terminal.
Preferably, a first film 6 is connected between the winding mechanism 1 and the first film roller 2, and a first aluminum foil 7 is connected between the winding mechanism 1 and the first aluminum foil roller 3.
Preferably, it is connected with second pivot 16 to rotate between bottom plate 21, the roof 19, first film roller 2, first aluminium foil roller 3 are equallyd divide and are cup jointed in the difference respectively second pivot 16, first film roller 2, first aluminium foil roller 3 respectively with correspond be provided with first spring 20, two between the second pivot 16 first spring 20 one end with second pivot 16 is fixed, two first film roller 2, first aluminium foil roller 3 are fixed respectively to the first spring 20 other end.
Preferably, the winding mechanism 1 includes: the device comprises a first chuck 10, a first rotating shaft 11, a clamp 12, a second chuck 13, an output shaft 14 and a first motor 15;
the first motor 15 is fixed on the upper surface of the top plate 19, the output end of the first motor 15 is fixed with one end of the output shaft 14, and the other end of the output shaft 14 penetrates through the top plate 19 and is fixed with the second chuck 13;
the lower end of the first rotating shaft 11 is rotatably connected to the bottom plate 21, and the upper end of the first rotating shaft 11 is fixed with the first chuck 10;
the opposite surfaces of the first chuck 10 and the second chuck 13 are provided with the clamp 12.
The working principle and the beneficial effects of the technical scheme are as follows: the design drives the clamp 12 to rotate through the output shaft 14 by the first motor 15 fixed on the top plate 19, the clamp 12 clamps the electrode, the electrode is driven to rotate, the first film 6 and the first aluminum foil 7 on the electrode are wound on the electrode to complete winding, the first chuck 10 and the second chuck 13 are arranged to limit the winding range of the film capacitor, the phenomenon that the film or the aluminum foil slips in the winding process to cause scrapping of the capacitor is avoided, a first spring 20 arranged between the film roller and the aluminum foil roller and a second rotating shaft 16 provides certain tension for the film and the aluminum foil during winding to ensure the flatness of the film and the aluminum foil, the monitoring equipment is used for acquiring the operation information of the full-automatic winding machine, and will the running information transmission of full-automatic winder gives remote monitoring terminal, is convenient for solve the remote monitoring of full-automatic winder and has solved current winding device and do not possess the function of remote monitoring.
Example 2
On the basis of the example 1, the method comprises the following steps of,
preferably, the monitoring device comprises a data acquisition module, a data processing module, a gateway and a cloud service center;
the data acquisition module is arranged on the top plate 19 and is used for acquiring current operation information of the winding machine, wherein the current operation information comprises the residual raw material quantity of the film and the aluminum foil, the current winding quantity and the residual winding quantity of the film capacitor, the working time length of the equipment, the operation power and the like;
the data processing module is arranged on the top plate 19 and is used for processing and analyzing the current operation information of the winding machine, which is acquired by the data acquisition module (which may include comparing the processed data with a corresponding normal range, and when the processed data exceeds the corresponding normal range, judging that the operation information is abnormal), and generating comprehensive information of the current operation of the winding machine;
the gateway is arranged on the top plate 19 and used for information interaction between the data processing module and the cloud service center;
the cloud service center stores a reference abnormal state (which can be a reference abnormal state when some running state information is abnormal), a corresponding abnormal state solution scheme and a corresponding abnormal state expected processing result;
when the cloud service center receives that the comprehensive information which is forwarded by the data processing module through the gateway and related to the current operation of the winding machine has an abnormal state, the abnormal state is matched with a reference abnormal state which is reserved in the cloud service center in advance, the reference abnormal state matched with the abnormal state, a corresponding abnormal state solution and a corresponding abnormal state expected processing result are obtained, and the cloud service center sends the reference abnormal state, the corresponding abnormal state solution and the corresponding abnormal state expected processing result to a remote monitoring terminal through the gateway.
The working principle and the beneficial effects of the technical scheme are as follows: the monitoring equipment comprises an acquisition module, a data processing module and a gateway, the current operation information of the winding machine, including the raw material surplus of a film and an aluminum foil, the current winding quantity and the residual winding quantity of a film capacitor, the working time length and the operating power of the equipment, and the like, is monitored in real time, the current operation information of the winding machine acquired by the data acquisition module is processed and analyzed and is sent to a cloud service center, the cloud service center receives the comprehensive information about the current operation of the winding machine forwarded by the data processing module through the gateway, the information pre-reserved by the cloud service center is compared, when an anomaly is found, the anomaly is matched with the standard anomaly pre-reserved by the cloud service center, the standard anomaly matched with the anomaly and a corresponding abnormal state solution are acquired, and the abnormal state is processed, and the cloud service center sends the abnormal state information, the processing scheme and the processing result to the remote monitoring terminal through the gateway to inform a worker for confirmation so as to ensure the production safety.
Example 3
Referring to fig. 1-2, on the basis of any of the above embodiments 1-2, a second film roller 4 and a second aluminum foil roller 5 are further included, the second film roller 4 and the second aluminum foil roller 5 are both disposed between the bottom plate 21 and the top plate 19, the first film roller 2 and the first aluminum foil roller 3 are located on the left side of the winding mechanism 1, the second film roller 4 and the second aluminum foil roller 5 are located on the right side of the winding mechanism 1, and the first film roller 2, the first aluminum foil roller 3, the second film roller 4 and the second aluminum foil roller 5 are arranged counterclockwise around the winding mechanism 1; a second film 8 is connected between the winding mechanism 1 and the second film roller 4, and a second aluminum foil 9 is connected between the winding mechanism 1 and the second aluminum foil roller 5.
Preferably, it is connected with second pivot 16 to rotate between bottom plate 21, the roof 19, first film roller 2, first aluminium foil roller 3, second film roller 4, second aluminium foil roller 5 are equallyd divide and are cup jointed respectively in the difference second pivot 16, first film roller 2, first aluminium foil roller 3, second film roller 4, second aluminium foil roller 5 respectively with correspond be provided with first spring 20, four between the second pivot 16 first spring 20 one end with second pivot 16 is fixed, four first film roller 2, first aluminium foil roller 3, second film roller 4, second aluminium foil roller 5 are fixed respectively to the first spring 20 other end.
The working principle and the beneficial effects of the technical scheme are as follows: set up second film roller 4, second aluminium foil roller 5 and first film roller 2, 3 symmetric distribution of first aluminium foil roller, guarantee that the condenser feeds simultaneously around two sets of films and aluminium foil in rolling up, and first film roller 2, first aluminium foil roller 3, second film roller 4, second aluminium foil roller 5 is anticlockwise around rolling up mechanism 1, guaranteed that different materials are the separation of each other between film and the aluminium foil, and the setting of anticlockwise arrangement has also guaranteed the smooth and easy of film and aluminium foil feeding, and can not influence each other, it has promoted the efficiency that the film condenser is rolled up to set up two sets of film rollers and aluminium foil roller, the equipment practicality has been increased, economy.
Example 4
Referring to fig. 3-4, on the basis of the above embodiment 3, the cutting device 201 is further included, the cutting device 201 is fixed on the opposite surfaces of the bottom plate 21 and the top plate 19, and is used for cutting the first film 6, the first aluminum foil 7, the second film 8, and the second aluminum foil 9, and the cutting device 201 includes:
the cutting machine comprises a driving shell 202, a balance plate 203, a driving gear 204, a driving belt wheel 205, a first driven gear 206, a belt 207, a driven belt wheel 208, a cutting receiving wheel 209, a fixed shaft 210, a second driven gear 211, a cam 212, a second spring 213, a supporting rod 214, a first hinge shaft 215, a sliding rod 216, a groove 217, a first slider 218, a linkage 219, a limit sleeve 220, a cutting head 221 and a balance rod 222;
the driving shell 202 is fixed on the opposite surfaces of the bottom plate 21 and the top plate 19, the driving gear 204 is arranged in the driving shell 202, the output shaft 14 passes through the driving shell 202, and the driving gear 204 is fixed on the output shaft 14;
the first driven gear 206 is arranged in the driving shell 202, the first driven gear 206 is rotatably connected to the inner wall of the driving shell 202, the first driven gear 206 is engaged with the driving gear 204, the driving pulley 205 is fixed on the first driven gear 206, the driving pulley 205 is connected with the driven pulley 208 outside the driving shell 202 through the belt 207, the driven pulley 208 is rotatably connected between the bottom plate 21 and the top plate 19, and the cutting receiving wheel 209 is fixed on the driven pulley 208;
the second driven gear 211 is arranged in the driving shell 202, the second driven gear 211 is rotatably connected to the inner wall of the driving shell 202 through the fixed shaft 210, the second driven gear 211 is engaged with the driving gear 204, a cam 212 is fixed on the second driven gear 211, the cam 212 is in contact with one end of a balance rod 222, the balance rod 222 passes through the driving shell 202 and is connected with the balance plate 203, the balance rod 222 is sleeved with a second spring 213, two ends of the second spring 213 are respectively connected to the balance plate 203 and the driving shell 202, and the middle part of the balance plate 203 is hinged to the driving shell 202 through the first hinge shaft 215;
the two sides of the balance plate 203 are provided with the grooves 217, the grooves 217 are internally provided with the sliding rod 216, the sliding rod 216 is connected with the first sliding block 218 in a sliding manner, one end of the first sliding block 218 is fixed with one end of the linkage rod 219, the other end of the linkage rod 219 is fixed with the cutting head 221, the linkage rod 219 is sleeved with the limiting sleeve 220, and the limiting sleeve 220 is fixed with the driving shell 202 through the supporting rod 214.
The working principle and the beneficial effects of the technical scheme are as follows: the cutting device 201 is arranged to automatically cut the first film 6, the first aluminum foil 7, the second film 8 and the second aluminum foil 9, the automation degree of the equipment is increased, the driving gear 204 is driven by the output shaft 14 to rotate, the driving gear 204 is meshed with the first driven gear 206 and the second driven gear 211, so that the first driven gear 206 and the second driven gear 211 rotate along the circle center of the driving gear, the cutting receiving wheel 209 and the first driven gear 206 rotate along with the driving gear and the belt 207, the film and the aluminum foil enter from two sides of the winding mechanism 1, the cutting heads 221 arranged at opposite angles are arranged above and below the film, the belt 207 drives the two cutting receiving wheels 209 to keep the same steering direction, the smooth feeding of the film and the aluminum foil is ensured, and the cutting receiving wheels 209 attach the film and the aluminum foil before the winding mechanism 1 winds, the rolling smoothness is ensured, the cam 212 fixed on the second driven gear 211 pushes the balance rod 222 to move when the second driven gear 211 rotates, the second spring 213 is compressed, the balance plate 203 swings around the first hinge shaft 215, the linkage rods 219 at the two ends of the balance plate 203 move up and down sequentially, the arrangement of the second spring 213 ensures that the balance rod 222 rebounds rapidly when not contacting with the tip of the cam 212, the linkage rods 219 connected at the two sides have movements in the horizontal direction and the vertical direction when the balance plate 203 swings, and due to the limitation of the limit sleeve 220 fixed on the driving shell 202 through the supporting rod 214, the first slider 218 at the upper end of the linkage rod 219 keeps the static in the horizontal direction, only the movement in the vertical direction is kept, and the accurate cutting of the linkage rod 219 above the cutting receiving wheel 209 is ensured.
Example 5
Referring to fig. 5 to 8, on the basis of embodiment 1, a narrowing portion 17 is disposed at a connection portion of the second rotating shaft 16 and the bottom plate 21, a lifting power member 18 is disposed between a lower end of the narrowing portion 17 and the bottom plate 21, quick replacement devices 301 are symmetrically disposed on an outer periphery of the narrowing portion 17 about the second rotating shaft 16, and the quick replacement devices 301 are fixed to the bottom plate 21.
Preferably, the quick change device 301 comprises:
the heat dissipation device comprises a shell 302, a second motor 303, a worm 304, a first connecting shaft 305, a second connecting shaft 306, a third spring 307, a fourth spring 308, a third connecting shaft 309, a fourth connecting shaft 310, a second hinge shaft 311, a rotating plate 312, a limiting block 313, a driving block 314, a third rotating shaft 315, a worm wheel 316, a sliding plate 317, a first sliding chute 318, a second sliding block 319, a triangular plate 320, a holding piece 321, a heat dissipation opening 322 and a second sliding chute 323;
the housing 302 is fixed on the bottom plate 21, the second motor 303 is fixed in the housing 302, the heat dissipation opening 322 is arranged at the fixing position of the second motor 303 of the housing 302, the output end of the second motor 303 is fixed with the worm 304, the worm wheel 316 is rotatably connected in the housing 302 through the third rotating shaft 315, the worm wheel 316 is meshed with the worm 304, and the worm wheel 316 is provided with the driving block 314;
the rotating plate 312 is hinged to the housing 302 through the second hinge shaft 311, the rotating plate 312 is in an inverted-splayed shape, the rotating plate 312 is connected to one end of the fourth spring 308 and one end of the third spring 307 through the third connecting shaft 309 and the fourth connecting shaft 310, and the other end of the fourth spring 308 and the other end of the third spring 307 are connected to the housing 302 through the second connecting shaft 306 and the first connecting shaft 305;
the second sliding block 319 is arranged at one end of the rotating plate 312, the second sliding block 319 is slidably connected in the first sliding groove 318, the first sliding groove 318 is arranged on the sliding plate 317, the sliding plate 317 is slidably connected to the bottom plate 21, the clasping member 321 is fixed on the sliding plate 317, and a triangular plate 320 is fixedly connected between the clasping member 321 and the sliding plate 317;
the other end of the rotating plate 312 contacts with the driving block 314, and the other end of the rotating plate 312 is fixed with the limiting block 313, and the limiting block 313 is located in the second sliding slot 323 arranged on the housing 302.
The working principle and the beneficial effects of the technical scheme are as follows: the quick change device 301 is arranged outside the second rotating shaft 16 to facilitate the change of the first film roller 2, the first aluminum foil roller 3, the second film roller 4 and the second aluminum foil roller 5 arranged on the second rotating shaft 16, when the material on any one of the first film roller 2 and the first aluminum foil roller 3 is used up, the second motor 303 is started to drive the worm 304 to rotate, so that the worm wheel 316 rotates, the driving block 314 arranged on the worm wheel 316 drives the rotating plate 312 to rotate around the second hinge shaft 311, the second slide block 319 at one end of the rotating plate 312 slides upwards in the first slide groove 318 to drive the sliding plate 317 to slide along the bottom plate 21 in the direction far away from the second rotating shaft 16, so that the holding member 321 is separated from the narrowing position 17 on the second rotating shaft 16, the lifting power member 18 is started to drive the second rotating shaft 16 to move downwards, so that the upper end of the second rotating shaft 16 is separated from the top plate 19, at this time, the film roller or the aluminum foil roller needing material supplement can be taken down from the second rotating shaft 16, after the material distribution is completed and the replacement is completed, the lifting power part 18 is started again to drive the second rotating shaft 16 to move upwards, so that the second rotating shaft 16 is connected with the top plate 19, the second motor 303 rotates reversely, the worm 304 drives the worm wheel 316 to rotate, so that the driving block 314 disposed on the worm wheel 316 drives the rotating plate 312 to rotate around the second hinge shaft 311, the second sliding block 319 slides downwards in the first sliding slot 318, and drives the sliding plate 317 to slide along the bottom plate 21 in a direction approaching to the second rotating shaft 16, thereby completing the clasping of the second rotating shaft 16, the third spring 307 and the fourth spring 308 disposed between the rotating plate 312 and the housing 302 ensure that the shock generated during the rotation of the second rotating shaft 16 affects the quick change device 301 as a whole, and the third spring 307 and the fourth spring 308 are hinged with the rotating plate 312 and the shell 302, so that the rotating plate 312 cannot be limited when rotating.
Example 6
On the basis of any one of embodiments 1 to 5, a planar roller bearing is disposed between the first rotating shaft 11 and the bottom plate 21, and the planar roller bearing can be monitored by a bearing safety state detection device, which includes:
the force sensor is arranged between the first rotating shaft 11 and the bottom plate 21 and used for detecting the pressure of the first rotating shaft 11 on the bottom plate 21 in the vertical direction;
the rotating speed sensor is arranged on the first rotating shaft 11 and used for detecting the rotating speed of the first rotating shaft 11;
the torque sensor is arranged on the first rotating shaft 11 and used for detecting the torque of the first rotating shaft 11;
an alarm located on the top plate 19;
the controller, the controller respectively with force sensor, speed sensor, torque sensor and alarm electric connection, the controller is based on force sensor, speed sensor, torque sensor control alarm work includes:
step 1: the controller obtains a state effect constant of the planar roller bearing based on the force sensor and a formula (1):
wherein the content of the first and second substances,the state effect constant of the plane roller bearing is obtained, F is the pressure of the first rotating shaft 11 on the bottom plate 21 in the vertical direction detected by a force sensor, d is the roller diameter of the plane roller bearing, l is the roller length of the plane roller bearing, Z is the roller number of the plane roller bearing, delta is the manufacturing precision coefficient of the plane roller bearing, mu is the friction coefficient between the roller and the inner and outer rings of the plane roller bearing, E is the elastic modulus of the material of the plane roller bearing, sigma is the Poisson ratio of the material of the plane roller bearing, Q is the yield strength of the material of the plane roller bearing, and pi is the circumferential ratio;
step 2: the controller calculates the safety state coefficient of the plane roller bearing based on the rotating speed sensor, the torque sensor and a formula (2):
wherein γ is the coefficient of safety state of the plain roller bearing, P is the design load of the plain roller bearing, n is the rotation speed of the first rotating shaft 11 detected by the rotation speed sensor, T is the moment of the first rotating shaft 11 detected by the moment sensor, n is0Design maximum speed, K, for the flat roller bearingcThe load correction coefficient of the plane roller bearing is shown, and e is a natural constant and takes a value of 2.72;
and when the safety state coefficient of the planar roller bearing is smaller than a preset reference value range, the controller controls an alarm to give an alarm.
In the formula (I), the compound is shown in the specification,the state effect constant of the plane roller bearing is shown to increase along with the increase of the pressure of the first rotating shaft 11 to the bottom plate 21 in the vertical direction, the state effect constant of the plane roller bearing is inversely proportional to the roller diameter, the roller length and the roller number of the plane roller bearing, meanwhile, according to the parameters of the material of the plane roller bearing, the calculation result is corrected by combining the manufacturing precision coefficient of the plane roller bearing, and the final result is obtained,the safety state coefficient of the plane roller bearing is obtained based on relevant parameters of the working environment of the plane roller bearing, such as the moment of the first rotating shaft 11 and design parameters of the plane roller bearing, the basic safety state coefficient of the plane roller bearing and the moment of the first rotating shaft 11 are in an inverse proportion trend,represents the correction of the basic safe state coefficient of the plane roller bearing through the ratio of the working rotating speed and the design rotating speed,and the coefficient representing the basic safe state of the plane roller bearing is corrected again on the basis of the state effect constant of the plane roller bearing and the load correction coefficient of the plane roller bearing, so that the safe state coefficient of the plane roller bearing is obtained.
Assuming that the vertical pressure F of the first rotating shaft 11 on the bottom plate 21 is 10N, the roller diameter d of the planar roller bearing is 0.01m, and the plane is a planeWhen the roller length l of the roller bearing is 0.03m, the number Z of rollers of the flat roller bearing is 10, the manufacturing accuracy coefficient δ of the flat roller bearing is 0.99, the friction coefficient μ between the rollers and the inner and outer races of the flat roller bearing is 0.2, the elastic modulus E of the flat roller bearing material is 200GPa, the poisson's ratio σ of the flat roller bearing material is 0.2, the yield strength Q of the flat roller bearing material is 400MPa, and the circumferential ratio pi is 3.14, the steady state effect constant of the flat roller bearing can be calculated by the above calculation method(three decimal places).
The design load P of the planar roller bearing is 4000N, the rotation speed N of the first rotating shaft 11 detected by the rotation speed sensor is 100r/min, the torque T of the first rotating shaft 11 detected by the torque sensor is 1N · m, and the design maximum rotation speed N of the planar roller bearing is set to be 4000N0300r/min, load correction factor K of the plane roller bearingcAnd (3) taking a natural constant e as 0.2, calculating by using a formula (2) to obtain a safety state coefficient gamma of the planar roller bearing as 2.813 (taking three decimal places), and when the calculated safety state coefficient gamma of the planar roller bearing is smaller than a preset reference value range, controlling the alarm to give an alarm prompt by using the controller at the moment.
The beneficial effects of the above technical scheme are: through setting up the force sensor, be used for detecting the moment of first pivot 11 and equation (1) calculate the state effect constant who obtains the plane roller bearing, simultaneously, set up speed sensor and be used for detecting the rotational speed of first pivot 11, set up the moment sensor and be used for detecting the moment of first pivot 11, then according to the calculated result of equation (1), the rotational speed of first pivot 11 that speed sensor detected, the moment of first pivot 11 that moment sensor detected and equation (2) can calculate and obtain the plane roller bearing safe state coefficient, when the plane roller bearing safe state coefficient is less than preset reference value scope, the controller control alarm is reported to the police, in order to inform relevant staff to overhaul equipment, in order to avoid taking place accident, the alarm is controlled to alarm through the controller, related workers are informed to overhaul in time, and the intelligence of the device is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.