Copper furnace for continuous casting copper-aluminum composite material

文档序号:715159 发布日期:2021-04-16 浏览:14次 中文

阅读说明:本技术 一种用于连铸铜铝复合材料的铜炉 (Copper furnace for continuous casting copper-aluminum composite material ) 是由 陶友军 黄勇 于 2020-12-21 设计创作,主要内容包括:本发明涉及铜包铝铸造技术领域,具体的说是一种用于连铸铜铝复合材料的铜炉,包括炉壳、支撑板、连接板;在支撑板的顶部安装设置固定板,在固定板上安装轴承,第二转轴一端转动配合在轴承上,第二转轴另一端与安装板固定连接,安装板固定在炉壳两侧,在使用时,通过第二转轴在轴承上转动,带动安装板,从而使炉壳转动,实现用于连铸铜铝复合材料的铜炉的翻转功能,为熔炼过程中添加物料以及倾倒熔炼的铜液提供了方便,提高了使用的便利性,增加了使用的安全性,同时,翻转功能也为用于连铸铜铝复合材料的铜炉内部清洗维护增加了便利,提高了维护的效率,降低了后期清洁维护的成本,延长了用于连铸铜铝复合材料的铜炉的使用寿命。(The invention relates to the technical field of copper-clad aluminum casting, in particular to a copper furnace for continuously casting copper-aluminum composite materials, which comprises a furnace shell, a supporting plate and a connecting plate, wherein the furnace shell is provided with a furnace shell; the top installation at the backup pad sets up the fixed plate, installation bearing on the fixed plate, second pivot one end normal running fit is on the bearing, the second pivot other end and mounting panel fixed connection, the mounting panel is fixed in stove outer covering both sides, when using, rotate on the bearing through the second pivot, drive the mounting panel, thereby make the stove outer covering rotate, the upset function of copper stove that realizes being used for continuous casting copper aluminium combined material, it provides convenience to add the material and empty the copper liquid of smelting for the smelting process, the convenience of use has been improved, the security of use has been increased, and simultaneously, the upset function also has increased the convenience for the inside washing maintenance of copper stove that is used for continuous casting copper aluminium combined material, the efficiency of maintenance has been improved, the clean cost of maintaining in later stage has been reduced, the life of the copper stove that is used for continuous casting copper aluminium combined material has been prolonged.)

1. A copper stove for continuous casting copper aluminium combined material which characterized in that: the furnace comprises a furnace shell (1), supporting plates (4) and a connecting plate (6), wherein the furnace shell (1) is of a hollow structure, refractory bricks (14), insulating bricks (15), asbestos plates (16) and a pouring layer (17) are sequentially arranged in the furnace shell (1), a hearth (13) is arranged in the pouring layer (17), the hearth (13) is of a hollow structure, a furnace nozzle (3) is arranged on one side of the top of the hearth (13), a cover plate (2) is arranged on the top of the furnace nozzle (3), and the furnace shell (1) is rotatably matched between the two supporting plates (4); a bottom plate (5) is arranged between the two supporting plates (4), a fixing plate (9) is fixedly installed at the top of each supporting plate (4), a bearing (10) is arranged on each fixing plate (9), a second rotating shaft (11) is rotatably matched in each bearing (10), one end of each second rotating shaft (11) is fixedly connected with a mounting plate (12), a groove (401) is formed in one side below each supporting plate (4), and connecting plates (6) are arranged at two ends of the bottom of each supporting plate (4);

a first rotating shaft (7) is fixedly connected to the connecting plate (6), a rolling wheel (8) is arranged at one end of the first rotating shaft (7), and the rolling wheel (8) is rotationally matched with the first rotating shaft (7);

a motor (18) is arranged on the side wall of the supporting plate (4), and the output end of the motor (18) is connected to the second rotating shaft (11).

2. The copper furnace for continuous casting of copper-aluminum composite material according to claim 1, characterized in that: the cross section of the furnace shell (1) is of a circular structure, and a pouring layer (17) is arranged on the inner wall of the bottom of the furnace shell (1).

3. The copper furnace for continuous casting of copper-aluminum composite material according to claim 1, characterized in that: the top height of furnace chamber (13) is higher than the height at stove outer covering (1) top, and furnace mouth (3) bottom and stove outer covering (1) top fixed connection, furnace mouth (3) cross-section are U type structure, and the length of apron (2) equals with the length of furnace mouth (3).

4. The copper furnace for continuous casting of copper-aluminum composite material according to claim 1, characterized in that: backup pad (4) cross-section is trapezium structure, bottom plate (5) both ends and recess (401) bottom fixed connection, the height that highly is less than stove outer shell (1) bottom at bottom plate (5) top, the width of fixed plate (9) cross section is less than the width of backup pad (4) cross section, second pivot (11) perpendicular to backup pad (4), mounting panel (12) fixed connection is at stove outer shell (1) lateral wall, length between two mounting panels (12) equals the diameter of stove outer shell (1) cross section, length from second pivot (11) to stove outer shell (1) top equals the length from second pivot (11) to stove outer shell (1) bottom.

5. The copper furnace for continuous casting of copper-aluminum composite material according to claim 4, characterized in that: the width of the cross section of the connecting plate (6) is smaller than that of the cross section of the supporting plate (4), the length of the cross section of the connecting plate (6) is larger than the diameter of the cross section of the rolling wheel (8), and the first rotating shaft (7) penetrates through the center of one side of the rolling wheel (8).

Technical Field

The invention relates to the technical field of copper-clad aluminum casting, in particular to a copper furnace for continuously casting copper-aluminum composite materials.

Background

In the technical field of copper-clad aluminum casting, a copper furnace for continuous casting of copper-aluminum composite materials is used more and more, the copper furnace for continuous casting of copper-aluminum composite materials is generally divided into three layers, an inner layer is built by refractory bricks, an outer layer is an asbestos board heat-insulating layer, the middle layer is tamped by refractory materials, bottom stones are commonly tamped by refractory materials, and the shape of a hearth is generally square.

The existing copper furnace for continuously casting copper-aluminum composite materials has great defects in use, the existing copper furnace for continuously casting copper-aluminum composite materials does not realize the turnover function, the trouble of adding materials and pouring molten copper in the smelting process is very great, the use safety is also reduced, meanwhile, the inconvenience for internal cleaning and maintenance is increased due to the incapability of realizing the turnover function, the maintenance efficiency is reduced, the later-period cleaning and maintenance cost is increased, the service life of the copper furnace for continuously casting copper-aluminum composite materials is shortened, a moving device is not arranged on the copper furnace for continuously casting copper-aluminum composite materials, the inconvenience is increased for carrying the copper furnace for continuously casting copper-aluminum composite materials, the use flexibility is reduced, meanwhile, the conveying of the molten copper in the copper furnace needs other containers, the production efficiency is reduced, the danger in operation is increased, and good heat preservation can not be provided for conveying the molten copper, the product quality is reduced.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a copper furnace for continuously casting copper-aluminum composite materials.

The technical scheme adopted by the invention for solving the technical problems is as follows: a copper furnace for continuous casting of copper-aluminum composite materials comprises a furnace shell, supporting plates and connecting plates, wherein the furnace shell is of a hollow structure, refractory bricks, insulating bricks, asbestos plates and a pouring layer are sequentially arranged in the furnace shell, the heat insulation capability of the copper furnace is improved, the use safety is improved, the heat insulation capability of the copper furnace is also improved, the use effect of the copper furnace is improved, the heat loss is reduced, the use cost is reduced, a hearth is arranged in the pouring layer, the hearth is of a hollow structure, a furnace mouth is arranged on one side of the top of the hearth and is convenient for pouring copper liquid in the furnace, a cover plate is arranged on the top of the furnace mouth, the cover plate and the furnace mouth are fixedly connected through bolts, the purpose of firm installation is achieved, and the maintenance and the disassembly are convenient, the furnace shell is rotatably matched between the two supporting plates and is supported by; a bottom plate is arranged between the two supporting plates to play a role in stabilizing the whole device, a fixing plate is fixedly arranged at the top of each supporting plate, a bearing is arranged on each fixing plate, a second rotating shaft is arranged in each bearing in a rotating fit mode, one end of each second rotating shaft is fixedly connected with a mounting plate, each second rotating shaft rotates on each bearing and can drive the mounting plate, a groove is formed in one side below each supporting plate, and connecting plates are arranged at two ends of the bottom of each supporting plate; fixedly connected with first pivot on the connecting plate, first pivot one end is equipped with the wheel that rolls, and the wheel normal running fit that rolls is in first pivot, be provided with the motor on the backup pad lateral wall, the output of motor is connected in the second pivot.

Specifically, the cross section of the furnace shell is of a circular structure, and the inner wall of the bottom of the furnace shell is provided with a pouring layer, so that the space in the furnace is increased, and the heat preservation effect of the copper furnace is improved.

The utility model discloses a copper liquid pouring device, including stove mouth, stove mouth bottom, stove mouth, cover plate, stove mouth.

Specifically, the section of the supporting plate is of a trapezoidal structure, two ends of the bottom plate are fixedly connected with the bottom of the groove, the height of the top of the bottom plate is lower than that of the bottom of the furnace shell, the width of the cross section of the fixing plate is smaller than that of the cross section of the supporting plate, the second rotating shaft is perpendicular to the supporting plate and fixedly connected to the outer side wall of the furnace shell, the length between the two mounting plates is equal to the diameter of the cross section of the furnace shell, the length from the second rotating shaft to the top of the furnace shell is equal to the length from the second rotating shaft to the bottom of the furnace shell, the second rotating shaft rotates on the bearing to drive the mounting plates, so that the furnace shell rotates, the overturning function of the copper furnace for continuously casting copper-aluminum composite materials is realized, convenience is provided for adding materials and pouring molten copper in the smelting process, the convenience in use is improved, the safety in use is increased, the maintenance efficiency is improved, the later cleaning and maintenance cost is reduced, and the service life of the copper furnace for continuously casting the copper-aluminum composite material is prolonged.

Specifically, the width of connecting plate cross section is less than the width of backup pad cross section, and the section length of connecting plate is greater than the diameter of rolling wheel cross section, and first pivot runs through the center of rolling wheel one side, plays the effect that increases the removal flexibility, provides convenience for the transport of copper stove.

The invention has the beneficial effects that:

(1) the invention relates to a copper furnace for continuous casting copper-aluminum composite material, wherein a fixing plate is arranged at the top of a supporting plate, a bearing is arranged on the fixed plate, one end of the second rotating shaft is rotationally matched on the bearing, the other end of the second rotating shaft is fixedly connected with a mounting plate, the mounting plate is fixed on two sides of the furnace shell, when in use, the second rotating shaft rotates on the bearing to drive the mounting plate, thereby rotating the furnace shell, realizing the turnover function of the copper furnace for continuously casting copper-aluminum composite materials, providing convenience for adding materials and pouring melted copper liquid in the melting process, improving the convenience of use and increasing the safety of use, meanwhile, the turning function also facilitates the cleaning and maintenance of the interior of the copper furnace for continuously casting the copper-aluminum composite material, improves the maintenance efficiency, reduces the cost of later cleaning and maintenance, and prolongs the service life of the copper furnace for continuously casting the copper-aluminum composite material.

(2) According to the copper furnace for continuously casting the copper-aluminum composite material, the connecting plate is arranged at the bottom end of the supporting plate, the first rotating shaft is fixedly connected to one side of the connecting plate and penetrates through the connecting plate, the rolling wheel is arranged at one end of the first rotating shaft and is in rotating fit with the first rotating shaft, when the copper furnace is used, the supporting plate drives the copper furnace to move through the rotation of the rolling wheel, convenience is provided for the carrying of the copper furnace, the use flexibility is improved, meanwhile, the copper liquid in the copper furnace is not conveyed through other containers, the use efficiency is improved, the danger during operation is avoided, good heat preservation is provided for the conveying of the copper liquid, the temperature of the copper liquid during use is increased, and the product quality is improved.

(3) According to the copper furnace for continuously casting the copper-aluminum composite material, the refractory bricks, the insulating bricks, the asbestos plates and the pouring layer are sequentially arranged in the furnace shell, so that the heat insulation capability of the copper furnace is improved, the use safety is improved, the heat insulation capability of the copper furnace is also improved, the use effect of the copper furnace is improved, the heat loss is reduced, the use cost is reduced, and the copper furnace for continuously casting the copper-aluminum composite material has good economic benefits and social benefits and is suitable for popularization and use.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic view of the overall structure of a copper furnace for continuous casting of copper-aluminum composite material according to a preferred embodiment of the present invention;

FIG. 2 is a cross-sectional view of a copper furnace for continuous casting of copper-aluminum composites in accordance with the present invention;

FIG. 3 is an enlarged view of part A of the copper furnace shown in FIG. 1 for continuous casting of copper-aluminum composite material according to the present invention.

In the figure: 1. a furnace shell; 2. a cover plate; 3. a furnace mouth; 4. a support plate; 401. a groove; 5. a base plate; 6. a connecting plate; 7. a first rotating shaft; 8. a rolling wheel; 9. a fixing plate; 10. a bearing; 11. a second rotating shaft; 12. mounting a plate; 13. a hearth; 14. a refractory brick; 15. insulating bricks; 16. an asbestos sheet; 17. pouring a layer; 18. an electric motor.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in figures 1-3, the copper furnace for continuous casting of copper-aluminum composite material comprises a furnace shell 1, a support plate 4 and a connecting plate 6, wherein the furnace shell 1 is of a hollow structure, and a refractory brick 14, a heat-insulating brick 15, an asbestos plate 16 and a pouring layer 17 are sequentially arranged in the furnace shell 1, so that the heat-insulating capability of the copper furnace is improved, the use safety is improved, meanwhile, the heat preservation capacity of the copper furnace is improved, the using effect of the copper furnace is improved, the heat loss is reduced, the using cost is reduced, a hearth 13 is arranged in a pouring layer 17, the hearth 13 is of a hollow structure, a furnace mouth 3 is arranged on one side of the top of the hearth 13, copper liquid in the furnace is convenient to pour, a cover plate 2 is arranged on the top of the furnace mouth 3, the cover plate 2 and the furnace mouth 3 are fixedly connected through bolts, the purpose of firm installation and convenient maintenance and disassembly are achieved, and a furnace shell 1 is rotatably matched between two supporting plates 4 and supported by the supporting plates 4; a bottom plate 5 is arranged between the two supporting plates 4 to play a role in stabilizing the whole device, a fixing plate 9 is fixedly arranged at the top of each supporting plate 4, a bearing 10 is arranged on each fixing plate 9, a second rotating shaft 11 is rotatably matched in each bearing 10, one end of each second rotating shaft 11 is fixedly connected with a mounting plate 12, each second rotating shaft 11 rotates on each bearing 10 to drive each mounting plate 12, a groove 401 is formed in one side below each supporting plate 4, and connecting plates 6 are arranged at two ends of the bottom of each supporting plate 4; fixedly connected with first pivot 7 on the connecting plate 6, first pivot 7 one end is equipped with the wheel 8 that rolls, and the wheel 8 normal running fit that rolls is on first pivot 7, be provided with motor 18 on the backup pad 4 lateral wall, the output of motor 18 is connected on second pivot 11.

Specifically, the cross section of the furnace shell 1 is of a circular structure, the inner wall of the bottom of the furnace shell 1 is provided with the pouring layer 17, the space in the furnace is increased, the heat preservation effect of the copper furnace is improved, more copper liquid can be filled in the copper furnace, and the working efficiency of the copper furnace using the continuous casting copper-aluminum composite material is improved.

Specifically, furnace 13's top highly is higher than the height at stove outer covering 1 top, and 3 bottoms of furnace mouth and 1 top fixed connection of stove outer covering play the effect that improves the safety in utilization, and 3 cross-sections of furnace mouth are U type structure, and the length of apron 2 equals with the length of furnace mouth 3, plays the effect that conveniently emptys the copper liquid, offers convenience for the user, is favorable to improving the efficiency of using continuous casting copper aluminium combined material's copper stove production.

Specifically, the section of the supporting plate 4 is of a trapezoid structure, two ends of the bottom plate 5 are fixedly connected with the bottom of the groove 401, the top of the bottom plate 5 is lower than the bottom of the furnace shell 1, the width of the cross section of the fixing plate 9 is smaller than the width of the cross section of the supporting plate 4, the second rotating shaft 11 is perpendicular to the supporting plate 4, the mounting plate 12 is fixedly connected to the outer side wall of the furnace shell 1, the length between the two mounting plates 12 is equal to the diameter of the cross section of the furnace shell 1, the length from the second rotating shaft 11 to the top of the furnace shell 1 is equal to the length from the second rotating shaft 11 to the bottom of the furnace shell 1, the second rotating shaft 11 rotates on the bearing 10 to drive the mounting plate 12, so that the furnace shell 1 rotates, the overturning function of the copper furnace for the copper-aluminum composite material is realized, convenience is provided for adding materials and pouring molten copper in the smelting process, the convenience is improved for use, the safety of use is increased, the maintenance efficiency is improved, the later cleaning and maintenance cost is reduced, and the service life of the copper furnace for continuously casting the copper-aluminum composite material is prolonged.

Specifically, the width of the cross section of the connecting plate 6 is smaller than that of the cross section of the supporting plate 4, the length of the cross section of the connecting plate 6 is larger than the diameter of the cross section of the rolling wheel 8, the first rotating shaft 7 penetrates through the center of one side of the rolling wheel 8, the effect of increasing the moving flexibility is achieved, and convenience is provided for carrying the copper furnace.

When in use, the furnace shell 1 is internally and sequentially provided with the refractory bricks 14, the insulating bricks 15, the asbestos plates 16 and the pouring layer 17, thereby improving the heat insulation capability of the copper furnace, increasing the use safety, simultaneously improving the heat insulation capability of the copper furnace, increasing the use effect of the copper furnace, reducing the heat loss, reducing the use cost, enabling the motor 18 to work, enabling the motor 18 to drive the second rotating shaft 11 to rotate forwards and backwards, driving the mounting plate 12 to rotate through the rotation of the second rotating shaft 11 on the bearing 10, further enabling the furnace shell 1 to rotate, realizing the overturning function of the copper furnace for continuously casting the copper-aluminum composite material, providing convenience for adding materials and pouring molten copper in the smelting process, improving the use convenience, increasing the use safety, simultaneously facilitating the internal cleaning and maintenance of the copper furnace for continuously casting the composite material, and improving the maintenance efficiency, the cost of later stage clean maintenance has been reduced, the life of the copper stove that is used for continuous casting copper aluminium combined material has been prolonged, rotate through roll wheel 8, make backup pad 4 drive the copper stove and remove, it is convenient for the transport of copper stove, the flexibility of using has been increased, and simultaneously, the transport of copper liquid in to the copper stove through other containers has been realized, the efficiency of use has been improved, danger when having avoided the operation, for transporting copper liquid provides good heat preservation, the temperature when having increased the copper liquid use, and the product quality is improved.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.

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