阅读说明：本技术 一种用于防火保温材料的切割过程中的收卷装置 (Winding device used in cutting process of fireproof heat-insulating material ) 是由 胡寅涛 章荣春 胡俊凯 于 2020-12-09 设计创作，主要内容包括：本发明公开了一种用于防火保温材料的切割过程中的收卷装置,包括工作台,工作台上端设有切割槽,工作台上端且位于切割槽两侧分别设有传送带,工作台上方设有安装架一,安装架一上固定有打孔机构,安装架一上固定有液压缸一,液压缸一和打孔机构分别位于切割槽两侧,液压缸一的活塞杆与安装板一固定,安装板一下端安装有压紧辊,工作台一侧设有升降台,升降台上端固定有安装架二,安装架二上安装有收卷辊,收卷辊外套设固定有收卷筒,安装架二上设有涂胶机构,涂胶机构用于在收卷筒上端面涂胶,工作台上端安装有牵引机构,牵引机构用于将切断之后的材料牵引到收卷筒上。本发明可以使切割之后的材料实现自动收卷。(The invention discloses a winding device used in the cutting process of a fireproof heat-insulating material, which comprises a workbench, wherein a cutting groove is formed in the upper end of the workbench, conveyor belts are respectively arranged at the upper end of the workbench and positioned on two sides of the cutting groove, a first mounting frame is arranged above the workbench, a punching mechanism is fixed on the first mounting frame, a first hydraulic cylinder is fixed on the first mounting frame, the first hydraulic cylinder and the punching mechanism are respectively positioned on two sides of the cutting groove, a piston rod of the first hydraulic cylinder is fixed with the first mounting plate, a pressing roller is arranged at the lower end of the first mounting plate, a lifting platform is arranged on one side of the workbench, a second mounting frame is fixed at the upper end of the lifting platform, a winding roller is arranged on the second mounting frame, a winding drum is fixedly sleeved outside the winding roller, a gluing mechanism is arranged on the second mounting frame, the gluing mechanism is used for. The invention can realize automatic winding of the cut material.)

1. The utility model provides a coiling mechanism that is arranged in fire prevention insulation material's cutting process which characterized in that: the fireproof thermal insulation material cutting device comprises a workbench, wherein a cutting groove is formed in the upper end of the workbench, a cutting mechanism used for cutting materials is arranged in the cutting groove, conveyor belts are respectively arranged at the upper end of the workbench and positioned on two sides of the cutting groove, a first mounting frame is arranged above the workbench, a punching mechanism is fixed on the first mounting frame and used for punching a row of easily torn holes in a fireproof thermal insulation material, a first hydraulic cylinder is fixed on the first mounting frame, the first hydraulic cylinder and the punching mechanism are respectively positioned on two sides of the cutting groove, a piston rod of the first hydraulic cylinder is fixed with the first mounting plate, a pressing roller is installed at the lower end of the first mounting plate, a lifting table is arranged on one side of the workbench, a second mounting frame is fixed at the upper end of the lifting table, a winding roller is installed on the second mounting frame, a winding drum is fixedly sleeved on the outer side of the winding roller, and a traction mechanism is installed at the upper end of the workbench and used for drawing the cut materials to a winding drum.

2. The winding device used in the cutting process of the fireproof heat-preservation material as claimed in claim 1, wherein: enclosing plates are fixed to the upper end of the workbench and located on two sides of the conveying belt respectively, and more than two baffle plates are fixed to one ends, close to the conveying belt, of the enclosing plates.

3. The winding device used in the cutting process of the fireproof heat-preservation material as claimed in claim 1, wherein: the punching mechanism comprises a second hydraulic cylinder fixed on the first mounting frame, a piston rod of the second hydraulic cylinder is fixed with the second mounting plate, the lower ends of the second mounting plate are fixed with a first punching knife more than two, two ends of the first punching knife are respectively fixed with a second punching knife, and the second punching knife is narrower than the first punching knife.

4. The winding device used in the cutting process of the fireproof heat-preservation material as claimed in claim 1, wherein: the rubber coating mechanism sets up in a rolling section of thick bamboo top, rubber coating mechanism includes slider one, be equipped with slide opening one on the mounting bracket two, slider one sets up in slide opening one, be fixed with motor one on the mounting bracket two, the output shaft of motor one is fixed with the one end of lead screw one, the other end of lead screw one stretches in the slide opening one and is connected through the bearing with mounting bracket two, lead screw one passes slider one and passes through threaded connection with slider one, slider one upper end is fixed with stores up gluey bucket, store up gluey bucket lower extreme and play hose intercommunication, it stretches a rolling section of thick bamboo top to go out the hose to pass slider one, be equipped with the control valve on the play hose, a slider lower extreme just is located a hose one side and is fixed with the rubber coating brush.

5. The winding device used in the cutting process of the fireproof heat-preservation material as claimed in claim 1, wherein: the winding roller is fixed to the first mounting frame, the second mounting frame is fixed to the first mounting frame, the output shaft of the second mounting frame is fixed to one end of the winding roller, the winding roller is located at two ends of the winding drum and is fixedly provided with a limiting plate and a fixing plate in a sleeved mode respectively, the limiting plate is close to the second mounting frame, a square limiting groove is formed in the limiting plate, a square limiting block is fixed to one end, close to the limiting plate, of the winding drum, and the square limiting block is arranged in the square limiting groove.

6. The winding device used in the cutting process of the fireproof heat-preservation material, according to claim 5, is characterized in that: the fixed plate is connected with the winding roller through threads.

7. The winding device used in the cutting process of the fireproof heat-preservation material as claimed in claim 1, wherein: the traction mechanism is provided with two sets of, and sets up respectively in the conveyer belt both sides, traction mechanism is including setting up slider two in the workstation upper end, slider two is installed on screw drive mechanism, be equipped with slide opening two on the slider two, slide opening two internal fixation has pneumatic cylinder three, the piston rod and the slider three of pneumatic cylinder three are fixed, slider three is installed in slide opening two, slider three is fixed with the connecting rod, the conveyer belt top is stretched to the connecting rod, the connecting rod is fixed with the extension rod, the extension rod lower extreme is fixed with inserts the post.

8. The winding device used in the cutting process of the fireproof heat-preservation material as claimed in claim 7, wherein: the screw rod transmission mechanism comprises a second screw rod, two ends of the second screw rod are respectively connected with the mounting block through bearings, one end of the second screw rod penetrates through the mounting block to be fixed with an output shaft of the third motor, a sliding rail is mounted below the second screw rod, the second sliding block is mounted on the sliding rail, and the second screw rod penetrates through the second sliding block and is in threaded connection with the second sliding block.

Technical Field

The invention relates to a winding device, in particular to a winding device used in the cutting process of a fireproof heat-insulating material.

Background

Along with the development of the modern machining industry, the requirements on the cutting quality and precision of the energy-saving fireproof heat-insulating material are continuously improved, and the requirements on improving the production efficiency, reducing the production cost and having a high-intelligent automatic cutting function are also improved. The material after cutting usually needs to be rolled up for the second time, and is convenient to transport. But in the actual production process, fire prevention insulation material is difficult to the automatic rolling after the cutting, needs the manual work to carry out the manual rolling, perhaps needs the manual work to shift fire prevention insulation material and carry out the rolling on specific rolling mechanism, and because fire prevention insulation material after the cutting is shorter, needs the manual work to fix fire prevention insulation material's head end on the wind-up roll many times, leads to rolling efficiency greatly reduced. Secondly, because some fireproof heat-insulating materials are soft, the edge warping phenomenon easily occurs after cutting, which causes transmission difficulty and influences continuous cutting.

Disclosure of Invention

The invention aims to provide a winding device used in the cutting process of a fireproof heat-insulating material, which can realize automatic winding of the cut material.

In order to achieve the purpose, the invention provides the following technical scheme:

a winding device used in the cutting process of a fireproof heat-insulating material comprises a workbench, wherein a cutting groove is formed in the upper end of the workbench, a cutting mechanism used for cutting the material is arranged in the cutting groove, conveyor belts are respectively arranged at the upper end of the workbench and positioned on two sides of the cutting groove, a first mounting frame is arranged above the workbench, a first punching mechanism is fixed on the first mounting frame and used for punching a row of easily-torn holes in the fireproof heat-insulating material, a first hydraulic cylinder is fixed on the first mounting frame, the first hydraulic cylinder and the punching mechanism are respectively positioned on two sides of the cutting groove, a piston rod of the first hydraulic cylinder is fixed with the first mounting plate, a pressing roller is installed at the lower end of the first mounting plate, a lifting table is arranged on one side of the workbench, a second mounting frame is fixed at the upper end of the lifting table, a winding roller is installed on the second mounting frame, and a gluing mechanism is arranged on the second mounting frame and used for gluing the upper end surface of the winding drum, a traction mechanism is installed at the upper end of the workbench and used for drawing the cut material to the winding drum.

Preferably, enclosing plates are respectively fixed to the upper end of the workbench and the two sides of the conveyor belt, and more than two baffle plates are fixed to one end, close to the conveyor belt, of each enclosing plate.

Preferably, the punching mechanism comprises a second hydraulic cylinder fixed on the first mounting frame, a piston rod of the second hydraulic cylinder is fixed with a second mounting plate, the lower end of the second mounting plate is fixed with a first punching knife, two ends of the first punching knife are respectively fixed with a second punching knife, and the second punching knife is narrower than the first punching knife.

Preferably, rubber coating mechanism sets up in a rolling section of thick bamboo top, rubber coating mechanism includes slider one, be equipped with slide opening one on the mounting bracket two, slider one sets up in slide opening one, be fixed with motor one on the mounting bracket two, the output shaft of motor one is fixed with the one end of lead screw one, the other end of lead screw one stretches in the slide opening one and is connected through the bearing with mounting bracket two, slider one is passed to lead screw one and passes through threaded connection with slider one, a slider upper end is fixed with stores up gluey bucket, store up gluey bucket lower extreme and play rubber tube intercommunication, it stretches a rolling section of thick bamboo top to go out the rubber tube to pass slider one, be equipped with the control valve on the rubber tube, a slider lower extreme just is located a rubber tube one side and is fixed with the rubber brush.

Preferably, be fixed with motor two on the mounting bracket two, motor two's output shaft is fixed with the one end of wind-up roll, the wind-up roll is outer and be located the winding drum both ends and overlap respectively and establish and be fixed with limiting plate and fixed plate, the limiting plate is close to motor two, be equipped with square spacing groove on the limiting plate, the one end that the winding drum is close to the limiting plate is fixed with square limiting block, square limiting block sets up at square spacing inslot.

Preferably, the fixing plate is connected with the winding roller through threads.

Preferably, drive mechanism is provided with two sets ofly, and sets up respectively in the conveyer belt both sides, drive mechanism is including setting up slider two in the workstation upper end, slider two is installed on screw drive mechanism, be equipped with slide opening two on the slider two, slide opening two internal fixation has pneumatic cylinder three, the piston rod of pneumatic cylinder three is fixed with slider three, slider three is installed in slide opening two, slider three is fixed with the connecting rod, the conveyer belt top is stretched to the connecting rod, the connecting rod is fixed with the extension rod, the extension rod lower extreme is fixed with inserts the post.

Preferably, the screw rod transmission mechanism comprises a second screw rod, two ends of the second screw rod are respectively connected with the mounting block through bearings, one end of the second screw rod penetrates through the mounting block and is fixed with an output shaft of the third motor, a sliding rail is mounted below the second screw rod, the second sliding block is mounted on the sliding rail, and the second screw rod penetrates through the second sliding block and is in threaded connection with the second sliding block.

Compared with the prior art, the invention has the beneficial effects that:

1) the material is automatically glued on the winding drum through the gluing mechanism, and is drawn to the winding drum by the drawing mechanism to be automatically bonded with the winding drum, so that the cut material is conveniently and automatically wound without being transported to the next winding mechanism, the winding efficiency is greatly improved, and the cutting of the material is not influenced;

2) through setting up drive mechanism, the material that can conveniently cut off after removes to the conveyer belt of cutting groove opposite side on, guarantees the continuous conveying of material to realize continuous cutting.

Drawings

FIG. 1 is a schematic structural diagram of a winding device used in a cutting process of a fireproof heat-insulating material according to an embodiment of the present invention;

FIG. 2 is a side view of a table in an embodiment of the present invention;

FIG. 3 is a bottom view of a second mounting plate in an embodiment of the present invention;

FIG. 4 is a side view of the structure on the second lifting platform and the mounting bracket in an embodiment of the invention;

FIG. 5 is a schematic diagram of a limiting plate according to an embodiment of the invention;

FIG. 6 is a top view of a second mounting bracket according to an embodiment of the present invention;

FIG. 7 is a top view of a portion of a table in an embodiment of the present invention;

in the figure, 1, a workbench, 2, a cutting groove, 3, a material, 4, a cutting mechanism, 5, a conveyor belt, 6, a coaming, 7, a baffle, 8, a first mounting rack, 9, a tearing hole, 10, a second hydraulic cylinder, 11, a second mounting board, 12, a first perforating knife, 13, a second perforating knife, 14, a first hydraulic cylinder, 15, a first mounting board, 16, a pressing roller, 17, a lifting platform, 18, a second mounting rack, 19, a winding roller, 20, a winding drum, 21, a second motor, 22, a limiting plate, 23, a fixing plate, 24, a square limiting groove, 25, a first sliding hole, 26, a first motor, 27, a first screw rod, 28, a glue storage drum, 29, a glue outlet drum, 30, a control valve, 31, a glue coating brush, 32, a second slider, 33, a second screw rod, 34, a mounting block, 35, a third motor, 36, a sliding rail, 37, a second sliding hole, 38, a third hydraulic cylinder, 39, a third slider, 40, a connecting rod, 42. inserting columns 43, a pasting area 44, a using area 45 and a first sliding block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, a winding device for use in a cutting process of a fireproof heat insulation material 3 includes a worktable 1, a cutting groove 2 is disposed at an upper end of the worktable 1, a cutting mechanism 4 for cutting the material 3 is disposed in the cutting groove 2, and the cutting mechanism 4 is an existing cutting mechanism 4. The upper end of the working table 1 is positioned on two sides of the cutting groove 2 and is respectively provided with a conveyor belt 5, the upper end of the working table 1 is positioned on two sides of the conveyor belt 5 and is respectively fixed with a coaming 6, one end of the coaming 6 close to the conveyor belt 5 is fixed with more than two baffles 7, the coaming 6 is used for limiting the movement of the material 3 on the horizontal plane, and the baffles 7 limit the movement of the material 3 in the vertical direction.

A first mounting frame 8 is arranged above the workbench 1, a punching mechanism is fixed on the first mounting frame 8, and the punching mechanism is used for punching a row of easy-to-tear holes 9 in the fireproof heat-insulation material 3. The punching mechanism comprises a second hydraulic cylinder 10 fixed on the first mounting frame 8, a piston rod of the second hydraulic cylinder 10 is fixed with the second mounting plate 11, more than two first punching knives 12 are fixed at the lower end of the second mounting plate 11, two ends of each first punching knife 12 are respectively fixed with a second punching knife 13, and each second punching knife 13 is narrower than the corresponding first punching knife 12.

A first hydraulic cylinder 14 is fixed on the first mounting frame 8, the first hydraulic cylinder 14 and the punching mechanism are respectively located on two sides of the cutting groove 2, a piston rod of the first hydraulic cylinder 14 is fixed with a first mounting plate 15, a pressing roller 16 is installed at the lower end of the first mounting plate 15, and the pressing roller 16 plays a role in pressing and traction. And a pressing mechanism can be further arranged on the first mounting frame 8, the pressing mechanism and the pressing roller 16 are respectively arranged on two sides of the cutting groove 2, and the pressing mechanism is used for pressing the material 3.

One side of the workbench 1 is provided with a lifting platform 17, the upper end of the lifting platform 17 is fixed with a second mounting rack 18, a winding roller 19 is mounted on the second mounting rack 18, and a winding drum 20 is fixedly sleeved outside the winding roller 19. A second motor 21 is fixed on the second mounting frame 18, an output shaft of the second motor 21 is fixed with one end of the wind-up roll 19, and a limiting plate 22 and a fixing plate 23 are respectively sleeved and fixed outside the wind-up roll 19 and at two ends of the wind-up roll 20. The second motor 21 is close to the limiting plate 22, the limiting plate 22 is provided with a square limiting groove 24, one end of the winding drum 20 close to the limiting plate 22 is fixed with a square limiting block matched with the square limiting groove 24, and the square limiting block is arranged in the square limiting groove 24. The fixing plate 23 is connected with the winding roller 19 through threads, the diameters of the fixing plate 23 and the limiting plate 22 are larger than that of the winding drum 20, and the fixing plate 23 and the limiting plate 22 can be used for preventing the material 3 from deviating in the winding process.

And a glue coating mechanism is arranged on the second mounting frame 18 and used for coating glue on the upper end surface of the winding drum 20. The gluing mechanism is arranged above the winding drum 20 and comprises a first sliding block 45, a first sliding hole 25 is formed in the second mounting frame 18, and the first sliding block 45 is arranged in the first sliding hole 25. The first motor 26 is fixed on the second mounting frame 18, an output shaft of the first motor 26 is fixed with one end of the first screw rod 27, the other end of the first screw rod 27 extends into the first sliding hole 25 to be connected with the second mounting frame 18 through a bearing, and the first screw rod 27 penetrates through the first sliding block 45 and is in threaded connection with the first sliding block 45. The upper end of the first sliding block 45 is fixed with a glue storage barrel 28, the lower end of the glue storage barrel 28 is communicated with a glue outlet pipe 29, the glue outlet pipe 29 penetrates through the first sliding block 45 and extends to the upper part of the winding barrel 20, and a control valve 30 is arranged on the glue outlet pipe 29. And a gluing brush 31 is fixed at the lower end of the first sliding block 45 and positioned at one side of the glue outlet pipe 29. The fixing plate 23 is provided with a through groove for the gluing brush 31 and the glue outlet pipe 29 to pass through, so that the gluing brush 31 and the glue outlet pipe 29 are convenient to be far away from the winding drum 20, and the influence on the winding of the material 3 is prevented.

The upper end of the working platform 1 is provided with a traction mechanism which is used for drawing the cut material 3 to the winding drum 20. The traction mechanisms are provided with two groups and are respectively arranged on two sides of the conveyor belt 5. The traction mechanism comprises a second sliding block 32 arranged at the upper end of the workbench 1, and the second sliding block 32 is arranged on the screw rod transmission mechanism. The screw rod transmission mechanism comprises a second screw rod 33, two ends of the second screw rod 33 are respectively connected with the mounting block 34 through bearings, the mounting block 24 is fixed at the upper end of the workbench 1, one end of the second screw rod 33 penetrates through the mounting block 34 to be fixed with an output shaft of the third motor 35, a sliding rail 36 is mounted below the second screw rod 33, the second sliding block 32 is mounted on the sliding rail 36, and the second screw rod 33 penetrates through the second sliding block 32 and is in threaded connection with the second sliding block 32. A second sliding hole 37 is formed in the second sliding block 32, a third hydraulic cylinder 38 is fixed in the second sliding hole 37, a piston rod of the third hydraulic cylinder 38 is fixed with a third sliding block 39, and the third sliding block 39 is installed in the second sliding hole 37. The third sliding block 39 is fixed with a connecting rod 40, the connecting rod 40 extends to the upper side of the conveyor belt 5, the connecting rod 40 is fixed with an extension rod 41, an inserting column 42 is fixed at the lower end of the extension rod 41, and the lower end of the inserting column 42 is conical.

The working principle is as follows: the material 3 moves on the conveyor belt 5, the hydraulic cylinder II 10 is started, the hydraulic cylinder II 10 drives the first punching blade 12 and the second punching blade 13 to move downwards, a row of easy-to-tear holes 9 are formed in the material 3, the material 3 is divided into a pasting area 43 and a using area 44 through the easy-to-tear holes 9, and the pasting area 43 is arranged at one end close to the cutting mechanism 4. After the cutting mechanism 4 is used for cutting the material 3, the cut material 3 is wound, the fixing plate 23 is screwed off, the wound material 3 is taken off, then a new winding drum 20 is replaced, the square limiting block of the winding drum 20 is clamped into the square limiting groove 24, then the fixing plate 23 is screwed again, and the winding drum 20 and the winding roller 19 are fixed. The lifting platform 17 is started to enable the highest end face of the winding drum 20 to be flush with the upper end face of the conveyor belt 5. The first motor 26 is started, the first motor 26 drives the first screw rod 27 to rotate, the first screw rod 27 drives the first sliding block 45 to move along the first sliding hole 25, the first sliding block 45 drives the glue outlet pipe 29 and the gluing brush 31 to move above the winding drum 20, the control valve 30 is opened, glue in the glue storage barrel 28 flows to the upper end of the winding drum 20 from the glue outlet pipe 29, and then the gluing brush 31 is used for uniformly coating the glue. And resetting the gluing mechanism after the gluing is finished.

Starting the hydraulic cylinder III 38, wherein the hydraulic cylinder III 38 drives the sliding block III 39 to move downwards along the sliding hole II 37, so that the inserting column 42 is inserted into the material 3 on the conveyor belt 5; and then, starting the third motor 35, driving the second screw rod 33 to rotate by the third motor 35, driving the second slider 32 to move along the slide rail 36 by the second screw rod 33, pulling the material 3 to pass through the cutting groove 2 by the inserting column 42, enabling the material 3 to smoothly enter the conveyor belt 5 on the other side of the cutting groove 2, and continuously moving the second slider 32 until the material 3 moves to the upper end of the winding drum 20, wherein the sticking area 43 of the material 3 is adhered to the winding drum 20 through glue. And the third hydraulic cylinder 38 drives the third slide block 39 to move upwards, so that the inserted column 42 is separated from the material 3, and the traction mechanism is reset. And starting the first hydraulic cylinder 14, and driving the pressing roller 16 to move downwards by the first hydraulic cylinder 14, so that the pressing roller 16 is contacted with the upper end surface of the material 3 to play a role in pressing and drawing. The winding drum 20 is raised by means of the lifting table 17 so that the material 3 is tangent to the pressure roller 16 and the winding drum 20, respectively. Then, the second motor 21 is started, the second motor 21 drives the winding drum 20 to rotate, and the winding drum 20 can perform winding operation. When the cut and rolled material 3 is used, the using area 44 and the adhering area 43 of the material 3 can be torn along the easy-tear hole 9, so that the use is convenient.

The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.