阅读说明：本技术 燃料电池系统 (Fuel cell system ) 是由 滨地正和 稻本昌兴 于 2020-10-16 设计创作，主要内容包括：本公开涉及燃料电池系统。燃料电池系统(10)具备：燃料电池堆(12)；能够调整向燃料电池堆(12)供给的阳极气体的流量的多个喷射器(48)；以及ECU(72),其使多个喷射器(48)工作。多个喷射器(48)包括：主喷射器(50)、在超过规定的发电量进行发电时工作的BP喷射器(51)。在燃料电池系统(10)从起动至停止的期间,ECU(72)使BP喷射器(51)至少工作一次并进行判定BP喷射器(51)是正常还是异常的动作确认。(The present disclosure relates to a fuel cell system. A fuel cell system (10) is provided with: a fuel cell stack (12); a plurality of injectors (48) capable of adjusting the flow rate of the anode gas supplied to the fuel cell stack (12); and an ECU (72) that operates the plurality of injectors (48). The plurality of injectors (48) includes: a main injector (50), and a BP injector (51) which operates when power generation is performed with a power generation amount exceeding a predetermined value. During a period from start to stop of a fuel cell system (10), an ECU (72) operates a BP injector (51) at least once and performs an operation check for determining whether the BP injector (51) is normal or abnormal.)

1. A fuel cell system is provided with:

a fuel cell stack (12);

a plurality of valve devices (48) capable of adjusting the flow rate of the reactant gas supplied to the fuel cell stack; and

a control unit (72) that controls the operation of the plurality of valve devices, wherein in the fuel cell system (10, 10A),

the plurality of valve devices includes: a first valve device (50) that operates when the fuel cell stack generates power at or below a predetermined power generation amount; and a second valve device (51) which operates in addition to the first valve device when the fuel cell stack generates power in excess of the predetermined power generation amount,

the control unit operates the second valve device at least once during a period from start to stop of the fuel cell system, and performs operation confirmation for determining whether the second valve device is normal or abnormal.

2. The fuel cell system according to claim 1,

a pressure sensor (62) for detecting the pressure of the reactant gas supplied to the fuel cell stack,

the control unit determines that the second valve device is normal when a pressure value detected by the pressure sensor exceeds a pressure threshold value (Tp) within a predetermined time during which the second valve device is operated, and determines that the second valve device is abnormal when the pressure value does not exceed the pressure threshold value within the predetermined time.

3. The fuel cell system according to claim 1,

the control portion limits the amount of power generation of the fuel cell stack when it is determined that the second valve device is abnormal.

4. The fuel cell system according to any one of claims 1 to 3,

the control unit determines whether or not the second valve device is operated during power generation in an operation after the start of the fuel cell system, and does not perform the operation check when the second valve device is operated, and performs the operation check when the fuel cell system is stopped when the second valve device is not operated.

5. The fuel cell system according to claim 4,

in the stop process, an oxygen depletion step of reducing the oxygen concentration in the fuel cell stack, a pressurization step of increasing the pressure of the reactant gas flow path, and a pressure detection step of monitoring the pressure change of the reactant gas flow path are sequentially performed,

the control unit performs the operation check in the pressurization step.

6. The fuel cell system according to claim 5,

the control unit may operate the first valve device in the pressurizing step when the second valve device is operated during power generation during the operation.

7. The fuel cell system according to claim 4,

when the operation check is performed during the stop processing and it is determined that the second valve device is abnormal,

the control portion notifies a user of an abnormality of the second valve device at the next start of the fuel cell system.

8. The fuel cell system according to claim 1,

the control portion performs the operation confirmation at the time of startup of the fuel cell system, in a case where a history of whether the second valve device is normal or abnormal is not determined.

9. The fuel cell system according to claim 1,

the reactant gas is an anode gas supplied to an anode electrode (28) of a power generation cell (20) in the fuel cell stack,

the plurality of valve devices are injectors that adjust the supply amount of the anode gas supplied to the fuel cell stack.

10. The fuel cell system according to claim 8,

the first valve device is provided on the upstream side of an ejector (52) that merges the anode off-gas flowing out of the fuel cell stack,

on the other hand, the second valve device is provided in a bypass passage (54) that bypasses the first valve device and the ejector.

Technical Field

The present invention relates to a fuel cell system including a plurality of valve devices for adjusting the flow rate of a reaction gas.

Background

The fuel cell system includes a fuel cell stack for generating electric power by a reaction between an anode gas (fuel gas such as hydrogen) and a cathode gas (oxidant gas such as oxygen), an anode system device for supplying the anode gas, and a cathode system device for supplying the cathode gas.

As disclosed in patent document 1, the anode system device includes a plurality of ejectors (valve devices) for adjusting the flow rate of the anode gas in the anode gas supply flow path. The plurality of injectors are controlled by a control unit of the fuel cell system so as to change the driving rotation speed in accordance with the amount of power generation of the fuel cell stack, whereby the anode gas can be supplied to the fuel cell stack at a target flow rate.

Documents of the prior art

Patent document

Patent document 1: japanese patent laid-open publication No. 2018-101572

Disclosure of Invention

Problems to be solved by the invention

However, in the fuel cell system disclosed in patent document 1, when power generation of a fixed power generation amount or more is not required in one operation (operation from start to stop), an injector that does not operate at one time is generated among a plurality of injectors (valve devices). When an abnormality (failure) occurs in the injector that does not operate at one time, the anode gas cannot be supplied to the fuel cell stack by a fixed amount or more, and therefore, even if an operation is required at the next operation, the flow rate of the anode gas is not increased. As a result, a problem arises in that power generation cannot be stably performed due to insufficient supply of the anode gas, and deterioration of the fuel cell stack progresses.

The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a fuel cell system capable of reliably and early recognizing an abnormality of a valve device by operating the valve device at least once during one operation of the fuel cell system.

Means for solving the problems

In order to achieve the above object, one aspect of the present invention is a fuel cell system including: a fuel cell stack; a plurality of valve devices capable of adjusting the flow rate of the reaction gas supplied to the fuel cell stack; and a control unit that controls operations of the plurality of valve devices, wherein the plurality of valve devices include: a first valve device that operates when the fuel cell stack generates power at a predetermined power generation amount or less; and a second valve device that operates in addition to the first valve device when the fuel cell stack generates power in excess of the predetermined power generation amount, wherein the control unit operates the second valve device at least once during a period from start to stop of the fuel cell system, and performs operation confirmation for determining whether the second valve device is normal or abnormal.

ADVANTAGEOUS EFFECTS OF INVENTION

The fuel cell system described above can recognize an abnormality of the second valve device reliably and early by performing the operation check of the second valve device at least once in one operation from start to stop. Further, the fuel cell system recognizes an abnormality of the second valve device, thereby making it possible to limit the amount of power generation of the fuel cell stack and avoid a shortage of the supply amount of the anode gas for a request. Thus, the fuel cell system can suppress unstable power generation and suppress deterioration of the fuel cell stack.

The above objects, features and advantages will be readily understood from the following description of the embodiments with reference to the accompanying drawings.

Drawings

Fig. 1 is an explanatory diagram showing an overall configuration of a fuel cell system according to an embodiment of the present invention.

Fig. 2A is a timing chart showing a state in which the BP injector operates when power is generated in operation. Fig. 2B is a timing chart showing a state where the BP injector does not operate at the time of power generation in operation.

Fig. 3 is a functional block diagram of an ECU of the fuel cell system.

Fig. 4A is a graph illustrating a pressure change in the case where the BP injector is normal at the time of stop processing. Fig. 4B is a graph illustrating a pressure change in the case where the BP injector is abnormal at the time of stopping the process.

Fig. 5 is a flowchart showing a process flow of operation confirmation at the time of the stop process of the fuel cell system.

Fig. 6 is a flowchart showing a flow of the process of checking the operation at the time of starting the fuel cell system.

Fig. 7 is an explanatory diagram showing the overall configuration of a fuel cell system according to a modification of the present invention.

Detailed Description

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

As shown in fig. 1, a fuel cell system 10 according to an embodiment of the present invention includes a fuel cell stack 12, an anode system device 14, a cathode system device 16, and a cooling device 18. The fuel cell system 10 is mounted in a motor room of a fuel cell vehicle 11 (fuel cell vehicle, hereinafter simply referred to as a vehicle 11), and supplies power generated by a fuel cell stack 12 to a battery Bt, a running motor Mt, and the like to run the vehicle 11.

The fuel cell stack 12 includes a plurality of power generation cells 20 that generate power by an electrochemical reaction between an anode gas (fuel gas such as hydrogen) and a cathode gas (oxidant gas such as air). In a state where the fuel cell stack 12 is mounted on the vehicle 11, the plurality of power generation cells 20 are configured as a stacked body 21 in which electrode surfaces are stacked in the vehicle width direction with an upright posture. The plurality of power generation cells 20 may be stacked in the longitudinal direction (front-rear direction) of the vehicle 11 or in the direction of gravity.

Each power generating cell 20 is constituted by a membrane electrode assembly 22 (hereinafter referred to as "MEA 22") and a pair of separators 24 sandwiching the MEA 22. The MEA 22 includes an electrolyte membrane 26 (e.g., a solid polymer electrolyte membrane (cation exchange membrane)), an anode electrode 28 provided on one surface of the electrolyte membrane 26, and a cathode electrode 30 provided on the other surface of the electrolyte membrane 26. An anode gas flow path 32 through which an anode gas flows and a cathode gas flow path 34 through which a cathode gas flows are formed on the surfaces of the pair of separators 24 that face the MEA 22. Further, a coolant flow path 36 through which a coolant flows is formed on a surface where the pair of separators 24 are fitted to face each other by stacking the plurality of power generation cells 20.

The fuel cell stack 12 includes a plurality of communication holes (anode gas communication hole, cathode gas communication hole, and refrigerant communication hole), not shown, for allowing the anode gas, the cathode gas, and the refrigerant to flow in the stacking direction of the stack 21. The anode gas passage communicates with the anode gas flow field 32, the cathode gas passage communicates with the cathode gas flow field 34, and the refrigerant passage communicates with the refrigerant flow field 36.

The fuel cell stack 12 is supplied with an anode gas from an anode system device 14. In the fuel cell stack 12, the anode gas flows through the anode gas passage (anode gas supply passage) and flows into the anode gas flow field 32, and the anode 28 generates electricity. The anode off-gas (including unreacted hydrogen) generated for power generation flows from the anode gas flow field 32 to the anode gas passage (anode gas discharge passage) and is discharged from the fuel cell stack 12 to the anode system device 14.

In addition, the fuel cell stack 12 is supplied with cathode gas from a cathode system device 16. In the fuel cell stack 12, the cathode gas flows through the cathode gas passage (cathode gas supply passage) and flows into the cathode gas flow field 34, and is used for power generation at the cathode electrode 30. The cathode off-gas generated for power generation flows from the cathode gas flow field 34 to the cathode gas passage (cathode gas discharge passage) and is discharged from the fuel cell stack 12 to the cathode system device 16.

The fuel cell stack 12 is supplied with a coolant from a cooling device 18. The coolant flows through the coolant passage (coolant supply passage) in the fuel cell stack 12 and flows into the coolant flow field 36 to cool the power generation cells 20. The coolant that has cooled the power generation cells 20 flows out from the coolant flow field 36 to the coolant passage (coolant discharge passage) and is discharged from the fuel cell stack 12 to the cooling device 18.

In the fuel cell stack 12 according to the present embodiment, the stacked body 21 is housed in a stack case. Terminal plates, insulating plates, and end plates, not shown, are disposed in this order outward at both ends of the laminate 21 in the laminating direction. The end plates apply a fastening load in the stacking direction of the power generation cells 20.

The anode system 14 of the fuel cell system 10 includes an anode supply passage 40 for supplying an anode gas to the fuel cell stack 12, and an anode discharge passage 42 for discharging an anode off-gas from the fuel cell stack 12. Further, an anode circulation path 44 for returning unreacted hydrogen contained in the anode off-gas in the anode discharge path 42 to the anode supply path 40 is connected between the anode supply path 40 and the anode discharge path 42. Further, a purge passage 46 for discharging anode off-gas from the circulation circuit of the anode system device 14 is connected to the anode circulation passage 44.

A tank 47 for storing anode gas (high-pressure hydrogen gas), not shown, is connected to one end (upstream end) of the anode supply passage 40. The tank 47 allows the anode gas to flow out to the anode supply passage 40 by opening and closing an in-tank solenoid valve (not shown).

The anode system device 14 includes a plurality of injectors 48 (valve devices) capable of adjusting the flow rate of the anode gas supplied to the fuel cell stack 12. One of the plurality of injectors 48, i.e., a main injector 50 (first valve device) is provided in the anode supply passage 40. The main injector 50 is mainly used during operation of the fuel cell system 10, and performs an opening and closing operation so that the anode gas on the upstream side (high pressure side) of the anode supply passage 40 is at a predetermined pressure and the anode gas is discharged on the downstream side (low pressure side). When the power generation amount of the fuel cell stack 12 is equal to or less than a fixed value (the supply pressure of the anode gas is equal to or less than a fixed value), the main injector 50 operates alone. The main injector 50 operates not only during normal power generation but also during high-load power generation in which the amount of power generated by the fuel cell stack 12 (the amount of power generated) increases and low-load power generation in which the amount of power generated by the fuel cell stack 12 decreases.

An ejector 52 is provided downstream of the main ejector 50 of the anode supply passage 40. The ejector 52 sucks the anode off-gas from the anode circulation passage 44 by a negative pressure generated by the movement of the anode gas ejected from the main ejector 50 and supplies the anode gas to the fuel cell stack 12 on the downstream side.

A supply bypass passage 54 is connected to the anode supply passage 40 so as to straddle the main ejector 50 and the ejector 52. The BP (bypass) injector 51 (second valve device: auxiliary injector) which is the other of the plurality of injectors 48 is provided in the supply bypass passage 54.

For example, when there is a demand for high-load power generation exceeding the amount of anode gas that can be supplied by the main injector 50 of the fuel cell stack 12, the BP injector 51 opens and closes so that the anode gas on the upstream side (high-pressure side) of the supply bypass passage 54 becomes a predetermined pressure on the downstream side (low-pressure side), and the anode gas is pressurized to a high-load power generation demand value. Thus, the anode system device 14 can raise the pressure of the anode gas to a pressure corresponding to the amount of power generated by the fuel cell stack 12 during high-load power generation. In addition, the plurality of injectors 48 are not limited to the main injector 50 and the BP injector 51, and three or more injectors may be provided. In the case where three or more injectors 48 are provided, the ratio of the main (first valve device) to the auxiliary (second valve device) can be arbitrarily set.

The anode discharge passage 42 is provided with a gas-liquid separator 56 that separates water (generated water during power generation) contained in the anode off-gas from the anode off-gas. The anode circulation passage 44 is connected to an upper portion of the gas-liquid separator 56, and the anode off-gas (gas) from which water has been separated flows out from the gas-liquid separator 56 to the anode circulation passage 44. The anode circulation passage 44 is provided with an anode pump 58 for circulating the anode off-gas through the anode supply passage 40.

The bottom of the gas-liquid separator 56 is connected to one end of a drain 60 that discharges the separated water. The drain passage 60 is provided with a drain valve 60a for opening and closing the passage. The purge passage 46 is connected to the drain passage 60, and a purge valve 46a for opening and closing the passage is provided midway thereof.

The anode system device 14 further includes a pressure sensor 62 for detecting the pressure in the circulation circuit (the fuel cell stack 12, the anode supply passage 40 downstream of the ejector 52, the anode discharge passage 42, and the anode circulation passage 44). The pressure sensor 62 according to the present embodiment is provided in the anode supply passage 40, and directly detects the pressure in the vicinity of the downstream side of the plurality of injectors 48 (the pressure of the anode gas supplied to the fuel cell stack 12).

On the other hand, the cathode system device 16 of the fuel cell system 10 includes a cathode supply passage 64 that supplies a cathode gas to the fuel cell stack 12, and a cathode exhaust passage 66 that exhausts a cathode exhaust gas from the fuel cell stack 12. The cathode system device 16 includes auxiliary equipment, not shown, such as a compressor and a humidifier, and supplies the cathode gas compressed by the compressor and humidified by the humidifier to the fuel cell stack 12.

The cooling device 18 of the fuel cell system 10 includes a coolant supply passage 68 for supplying a coolant to the fuel cell stack 12 and a coolant discharge passage 70 for discharging the coolant from the fuel cell stack 12, and circulates the coolant between the cooling device 18 and the fuel cell stack 12.

The fuel cell system 10 described above includes an ECU72 (Electronic Control Unit) that controls the operations of the respective components of the fuel cell system 10 and generates electric power for the fuel cell stack 12. The ECU72 is configured as a computer (including a microcontroller) having one or more processors, memory, and input/output interfaces.

For example, as shown in fig. 2A and 2B, when the vehicle 11 is traveling, the ECU72 starts operation by a user (occupant) of the vehicle 11 to start the fuel cell system 10 in a stopped state. After the start, the ECU72 generates power for the fuel cell stack 12 (power generation during operation), and supplies the generated power to the battery Bt and the running motor Mt. When the operation of the vehicle 11 is finished, a stop process for stopping the power generation of the fuel cell stack 12 (the fuel cell system 10) is performed.

During power generation during operation, ECU72 performs high-load power generation and low-load power generation in addition to normal power generation, based on a power generation request command from motor ECU 88 for controlling running motor Mt, the state of charge (SOC) of battery Bt, and the like. When high-load power generation is performed, the supply amounts of the anode gas and the cathode gas to the fuel cell stack 12 are increased. This causes the amount of power generated by the fuel cell stack 12 to exceed a predetermined high current value Ih (see the broken line in fig. 2A).

Under the control of the anode system device 14, the ECU72 opens (operates) only the main injector 50 among the plurality of injectors 48 in normal power generation at or below the high current value Ih. The anode gas is thus supplied to the fuel cell stack 12 through the anode supply line 40 (main injector 50, injector 52).

On the other hand, in high-load power generation exceeding the high current value Ih, the ECU72 opens and closes (operates) the BP injector 51 in addition to the operation of the main injector 50. Thus, the anode gas flows through both the anode supply passage 40 and the supply bypass passage 54, and the supply amount to the fuel cell stack 12 increases. That is, in FIG. 2A, when the power generation amount exceeds the high current value Ih, the BP injector 51 is in an open (operation: performing opening and closing) state.

During operation, the ECU72 monitors the supply state of the anode gas to the fuel cell stack 12 by detecting the pressure in the circulation circuit (anode gas flow path) of the anode system device 14 by the pressure sensor 62 during power generation. For example, in the case where the pressure of the anode gas is high, the ECU72 extends the closing time of the injector 48 to thereby lower the pressure of the circulation circuit. In addition, when the pressure of the anode gas does not become equal to or higher than a predetermined value even when the BP injector 51 is driven during high-load power generation, the ECU72 determines that the BP injector 51 is malfunctioning.

However, the high-load power generation is required depending on the running state of the vehicle 11 and the like, and the high-load power generation may not be performed at one time during one operation of the fuel cell system 10 (during a series of processes of starting, power generation during operation, and stopping). That is, in the conventional fuel cell system, when the BP injector is not used during power generation during operation, the operation is stopped without operating the BP injector as in the case of the conventional fuel cell system.

In contrast, the fuel cell system 10(ECU 72) according to the present embodiment is configured to operate all of the plurality of injectors 48 once in one operation. That is, the main injector 50 is surely operated in one operation, and thus the BP injector 51 is operated at least once. Along with the operation of the BP injector 51, the ECU72 performs an operation check to determine a failure state (normal or abnormal) of the BP injector 51. For example, as shown in fig. 2B, when the high-load power generation is not performed during the power generation during the operation, the ECU72 operates (turns on) the BP injector 51 when the stop process is performed, and thereby confirms the failure state of the BP injector 51.

Therefore, the processor executes a program (not shown) stored in the memory, whereby the ECU72 constructs a functional block as shown in fig. 3 to perform operation confirmation. Specifically, the power generation control unit 74, the main injector drive unit 76, the BP injector drive unit 78, the BP injector confirmation unit 80, and the notification control unit 82 are built inside the ECU 72.

The power generation control unit 74 is a functional unit that controls the operation of the fuel cell system 10 during one operation. The power generation control unit 74 is provided with a start control unit 74a that controls the start operation of the fuel cell system 10, an during-operation power generation control unit 74b that controls the operation of power generation during operation, and a stop process control unit 74c that controls the operation of a stop process. The power generation control unit 74 includes a current limiting unit 74d that limits the amount of power generated by the fuel cell stack 12 as necessary.

The main injector driving unit 76 controls the operation state (opening/closing) of the main injector 50 based on the operation command of the power generation control unit 74. Similarly, the BP injector driving unit 78 controls the operating state (opening/closing) of the BP injector 51 based on the operation command of the power generation control unit 74.

The BP injector confirming unit 80 operates the BP injector 51 in one operation and determines the state (normal or abnormal) of the BP injector 51. The BP injector confirming unit 80 is provided with a confirmation control unit 80a that instructs the BP injector driving unit 78 to confirm the BP injector 51, and a determination unit 80b that determines the state (normal or abnormal) of the BP injector 51.

Here, when the BP injector 51 is operated by performing high-load power generation during operation, it is not necessary to check the BP injector 51. Thus, the ECU72 utilizes the BP injector action flag 84a of the condition code register 84 to manage the action of the BP injector 51 in one operation. When the BP injector 51 is operated during power generation or the like during operation, the power generation control unit 74 establishes the BP injector operation flag 84a (set to "1"). On the other hand, when the BP injector 51 is not operated, the BP injector operation flag 84a is set to "0". Also, the BP injector operation flag 84a is reset in a stopped (idle) state of the vehicle 11.

The confirmation control unit 80a confirms the BP injector operation flag 84a during the stop processing, and operates the BP injector 51 during the stop processing when the BP injector operation flag 84a is "0". As shown in fig. 4A and 4B, the stop process controller 74c performs the oxygen depletion step, the pressurization step, and the pressure detection step in this order when stopping the process. That is, the fuel cell system 10 is in a stopped state (idle state) in which it is completely stopped after each step of the stopping process.

The oxygen-deficient step is a process of reducing the oxygen concentration in the fuel cell stack 12 (to be oxygen-deficient) and increasing the nitrogen concentration to thereby suppress the influence of oxygen in a stopped state on the power generating cells 20. For example, in the oxygen depletion step, the ECU72 circulates the cathode gas by rotating a circulation pump, not shown, of the cathode-system device 16 to generate electricity in the fuel cell stack 12, thereby consuming the remaining cathode gas. Therefore, in the oxygen-lean step, the ECU72 also operates the anode system 14 to appropriately supply the anode gas to the fuel cell stack 12.

The pressurization step is a process of increasing the pressure of the anode gas flow path 32 (circulation circuit) of the fuel cell stack 12 to set the inside of the flow path to a target anode pressure. This makes it possible for the fuel cell system 10 to promote the next start-up time to be shortened and to suppress the cross leak of nitrogen in the stopped state.

The pressure detection step is a step of detecting the anode pressure of the fuel cell stack 12 after the pressurization step and monitoring the pressure change in the anode gas flow path 32. Thus, the fuel cell system 10 can determine leakage of the anode gas from the anode system device 14, and can appropriately manage the anode pressure.

In the above stop processing, the confirmation control unit 80a operates the BP injector 51 and confirms the state of the BP injector 51. Specifically, the confirmation controller 80a operates the BP injector 51 to increase the anode pressure of the circulation circuit in the pressurizing step. Here, when the BP injector 51 is normal (when there is no failure), the pressure of the anode gas flow path 32 of the fuel cell stack 12 is greatly increased in the pressurizing step. Further, the pressure in the tank 47 decreases as the anode pressure increases (see the two-dot chain line in fig. 4A).

On the other hand, in the case where the BP injector 51 is abnormal (in the case of a closing failure), the pressure of the anode gas flow path 32 of the fuel cell stack 12 hardly rises during the pressurizing step. Thus, the determination portion 80b of the BP injector confirming portion 80 can easily determine the abnormality of the BP injector 51 based on the pressure detected by the pressure sensor 62.

More specifically, the determination unit 80b has a pressure threshold Tp, and determines whether or not the pressure value of the pressure sensor 62 exceeds the pressure threshold Tp when the BP injector 51 is operated. The pressure threshold Tp may be set to an appropriate value in accordance with the rising anode pressure in the pressurizing step. The determination unit 80b has a time threshold value Tt, measures a time count from the start of the operation of the BP injector 51, and determines whether or not the pressure value exceeds the pressure threshold value Tp during a period until the time count exceeds the time threshold value Tt. The time threshold Tt may be set as the period of time during which the pressurizing step is performed, for example. When the pressure value exceeds the pressure threshold Tp in the time threshold Tt, the BP injector 51 is determined to be normal, and the determination section 80b sets the BP injector failure flag 84b of the condition code register 84 to "0". On the other hand, when the pressure value is equal to or less than the pressure threshold Tp during the period until the time threshold Tt is exceeded, the determination unit 80b determines that the BP injector 51 is abnormal, and sets the BP injector failure flag 84b of the condition code register 84 to "1". Also, when the battery Bt is taken out in maintenance or the like of the BP injector 51, the BP injector failure flag 84b is reset.

After determining the state of the BP injector 51 (when the pressurizing step is completed), the confirmation control unit 80a stops the operation of the BP injector 51. At this time, if the BP injector 51 is abnormal (the BP injector failure flag 84b is "1"), the ECU72 does not perform the next pressure check process. Even if the pressure detection step is performed, only an abnormal state in which the anode pressure is low is detected, and it is found that the reason for the low anode pressure is an abnormality of the BP injector 51.

Returning to fig. 3, when the BP injector 51 is abnormal (failed), the notification control unit 82 of the ECU72 notifies the user via the display unit 86 of the vehicle 11. For example, the notification control unit 82 monitors the condition code register 84 at the next start of the fuel cell system 10 (at the time of operation of the start control unit 74 a), and notifies the condition code register according to the notification content of the failure code if the BP injector failure flag 84b is "1". The display unit 86 uses a monitor or an indicator provided in the driver's seat of the vehicle 11. The failure may be notified by sound using a speaker not shown, or the like.

The fuel cell system 10 according to the present embodiment is basically configured as described above, and the operation thereof (the process of confirming the operation of the BP injector 51) will be described below.

The ECU72 controls the operations of the respective components of the fuel cell system 10 in a single operation including the processes of starting, generating power during operation, and stopping performed by the power generation control unit 74. When power generation is performed during operation, the power generation control unit 74b during operation controls the amount of power generation current of the fuel cell stack 12 by adjusting the supply amounts of the anode gas and the cathode gas in accordance with a power generation request command from the motor ECU 88, the traveling state of the vehicle 11, the SOC of the battery Bt, and the like.

When normal power generation is performed during power generation during operation, the power generation control unit 74b operates only the main injector 50 during operation to supply the anode gas to the fuel cell stack 12. On the other hand, when high-load power generation is performed, the power generation control unit 74b operates the BP injector 51 in addition to the main injector 50 during operation, and supplies the anode gas to the fuel cell stack 12. When the BP injector 51 is operated, the BP injector operation flag 84a is set to "1".

When the power generation control unit 74 receives an operation stop command (an off signal of an ignition and a start switch) from the vehicle 11, the stop processing of the stop processing control unit 74c is performed. As shown in fig. 4, the stop process is performed by sequentially performing the oxygen-deficient step, the pressurizing step, and the pressure detecting step.

In the oxygen depletion step, the stop process controller 74c operates the main injector 50 to supply the anode gas to the fuel cell stack 12. Thus, the fuel cell stack 12 generates power based on the anode gas supplied from the anode system device 14 and the cathode gas circulating through the cathode system device 16.

After the oxygen depletion step, the stop processing controller 74c performs the pressurization step. At this time, the BP injector confirming unit 80 of the ECU72 confirms the operation of the BP injector 51 as needed based on the processing flow shown in fig. 5. Specifically, the confirmation control unit 80a of the BP injector confirmation unit 80 monitors the BP injector operation flag 84a and determines whether or not the BP injector 51 is operated in one operation (step S1). When the BP injector 51 is operated, that is, when the BP injector operation flag 84a is "1" (no at step S1), the stop processing controller 74c proceeds to step S2 to perform the pressurizing process with the main injector 50 being operated. Conversely, when the BP injector 51 is not actuated, that is, when the BP injector actuation flag 84a is "0" (YES at step S1), the stop processing controller 74c proceeds to step S3 to perform the pressurization step while confirming the operation of the BP injector 51 by the controller 80 a. The confirmation control unit 80a also counts the execution time when the BP injector 51 operates.

The determination unit 80b determines whether or not the anode pressure of the fuel cell stack 12 (the pressure value detected by the pressure sensor 62) exceeds the pressure threshold Tp in accordance with the operation of the BP injector 51 (step S4). If the anode pressure exceeds the pressure threshold Tp (yes in step S4), the process proceeds to step S5, and if the anode pressure is equal to or less than the pressure threshold Tp, the process proceeds to step S7.

In the case where the anode pressure exceeds the pressure threshold Tp, the BP injector 51 is stably operated, that is, is in a normal state. Therefore, in step S5, the BP injector failure flag 84b remains as it is "0". In step S6, the stop process controller 74c performs the pressure application process until the end, and then performs the pressure detection process. When the stop process control unit 74c reaches the pressure detection step, the stop process is terminated, and the fuel cell system 10 completes one operation.

On the other hand, when the anode pressure is equal to or lower than the pressure threshold Tp, the count time of the operation of the BP injector 51 is compared with the time threshold Tt in step S7, and it is determined whether or not the count time exceeds the time threshold Tt. When the counted time exceeds the time threshold Tt, the process proceeds to step S8, and when the counted time is equal to or less than the time threshold Tt, the process returns to step S3 to continue the operation of the BP injector 51.

When the counted time exceeds the time threshold Tt, the supply amount of the anode gas to the BP injector 51 is not increased during the execution period of the pressurizing step, that is, the BP injector 51 is abnormal. Therefore, in step S8, the BP injector failure flag 84b is set to "1". Further, in step S9, when the stop process controller 74c ends the pressure step, the subsequent pressure detection step is not performed and the stop process is ended. Thereby, one operation of the fuel cell system 10 is completed.

As shown in fig. 6, the ECU72 performs appropriate processing based on the information stored in the condition code register 84 at the next start of the fuel cell system 10. That is, the start control unit 74a of the power generation control unit 74 checks the BP injector failure flag 84b at the start time, and determines whether the BP injector 51 has failed or not (step S10). When the BP injector 51 is not faulty, that is, the BP injector fault flag 84b is "0" (yes in step S10), the power generation control unit 74 performs normal power generation (power generation during operation) without current limitation by the current limiting unit 74d (step S11).

Further, when the BP injector 51 has no failure, the notification control unit 82 performs a process of not notifying the user of the failure (the failure is not displayed on the display unit 86) (step S12). After the start operation of the fuel cell system 10 is completed, the power generation control unit 74 shifts to the operation without current limitation to generate power.

On the other hand, when the BP injector 51 has a failure, that is, the BP injector failure flag 84b is "1" (NO in step S10), the power generation control unit 74 performs power generation accompanied by current limitation by the current limiting unit 74d (step S13). In this case, the current limiting unit 74d sets a predetermined current limiting value to limit the control of each configuration of the power generation control unit 74 so that the fuel cell stack 12 generates power at or below the current limiting value. Therefore, when power generation is performed during operation, the power generation control unit 74 sets the amount of the anode gas supplied to be equal to or less than the high current value Ih (see fig. 2A and 2B) as the upper limit, and limits the amount of the cathode gas supplied to the corresponding amount, thereby preventing high-load power generation. Thereby, the fuel cell system 10 can protect the fuel cell stack 12 from degradation.

When the BP injector 51 has a failure, the notification control unit 82 notifies the user of the failure (displays the failure on the display unit 86) (step S14). Thus, the user can recognize that the current limit is imposed on the power generation of the fuel cell system 10 due to the abnormality of the BP injector 51, and thus can achieve the required countermeasure early.

The present invention is not limited to the above-described embodiments, and various modifications can be made in accordance with the gist of the present invention. For example, the operation check of the present invention is not limited to the operation check of the plurality of ejectors 48 of the anode system device 14, but may be applied to the operation check of a valve device, not shown, of the cathode system device 16. As an example, the following structure may be used: the cathode supply passage 64 of the cathode system device 16 is provided with a first valve device, while the bypass passage bypassing the humidifier in the cathode supply passage 64 is provided with a second valve device.

The operation check of the BP injector 51 is not limited to be performed at the time of the stop process, and may be performed only during one operation of the fuel cell system 10, or may be performed at the time of start or power generation during operation.

Taking the confirmation of the operation of the BP injector 51 at the time of startup as an example, the operation is performed when the state of the condition code register 84 is reset (erased) and the state of the BP injector 51 is unknown. That is, when the battery Bt is taken out from the vehicle 11 during maintenance of the vehicle 11 or the like, the condition code register 84 is reset, and the history of the operation confirmation of the BP injector 51 may not be known. Therefore, when the history of the condition code register 84 is reset, the ECU72 confirms the operation of the BP injector 51 at the time of startup. This makes it possible to recognize the state of the BP injector 51 (determine whether it is normal or abnormal) before power generation is performed during operation after maintenance.

For example, as confirmation of the operation of the BP injector 51 during power generation during operation, the operation of the main injector 50 may be stopped and the BP injector 51 may be operated during normal power generation. The ECU72 monitors the pressure change of the anode gas resulting from this switching, thereby being able to confirm the state of the BP injector 51.

As shown in fig. 7, the operation confirmation of the present invention may be applied to a fuel cell system 10A in which a plurality of injectors 48 are provided in parallel on the upstream side of the ejector 52. In this case, any one of the plurality of injectors 48 corresponds to the first valve device, and the rest corresponds to the second valve device.

The idea and effect of the technique that can be grasped according to the above-described embodiments are described below.

A first aspect of the present invention is a fuel cell system including: a fuel cell stack 12; a plurality of valve devices (injectors 48) capable of adjusting the flow rate of the reaction gas supplied to the fuel cell stack 12; and a control unit (ECU 72) that controls operations of the plurality of valve devices, wherein the plurality of valve devices include: a first valve device (main injector 50) that operates when the fuel cell stack 12 generates power at a predetermined power generation amount or less; and a second valve device (BP injector 51) which operates in addition to the first valve device when the fuel cell stack 12 generates power in excess of a predetermined power generation amount, and the control unit operates the second valve device at least once during the period from the start to the stop of the fuel cell systems 10 and 10A, and confirms whether the second valve device is normal or abnormal.

The fuel cell systems 10 and 10A described above can recognize an abnormality of the second valve device (BP injector 51) reliably and early by performing the operation confirmation of the second valve device at least once in one operation from start to stop. Further, the fuel cell systems 10 and 10A can avoid the shortage of the supply amount of the reactant gas to the fuel cell stack 12 by recognizing the abnormality of the second valve device, suppress unstable power generation, and suppress deterioration of the fuel cell stack 12.

The control unit (ECU 72) determines that the second valve device (BP injector 51) is normal when the pressure value detected by the pressure sensor 62 exceeds a pressure threshold Tp for a predetermined time period during which the second valve device is operated, and determines that the second valve device is abnormal when the pressure value does not exceed the pressure threshold Tp for the predetermined time period. Thus, the fuel cell systems 10, 10A can easily determine whether the second valve device is normal or abnormal based on the pressure detected by the pressure sensor 62.

When determining that the second valve device (BP injector 51) is abnormal, the control unit (ECU 72) limits the amount of power generated by the fuel cell stack 12. The fuel cell systems 10 and 10A limit the amount of power generation of the fuel cell stack 12 when the second valve device is abnormal, thereby eliminating one of the shortages of the reactant gas due to the request for high-load power generation and suppressing deterioration of the fuel cell stack 12 and deterioration of the fuel consumption.

The control unit (ECU 72) determines whether or not the second valve device (BP injector 51) is activated during power generation during operation after the start of the fuel cell system 10 or 10A, and does not perform operation confirmation when the second valve device is activated, and performs operation confirmation when the fuel cell system 10 or 10A stops the process when the second valve device is not activated. This makes it possible to reliably check the operation of the fuel cell systems 10 and 10A in one operation and to avoid performing unnecessary operation checks.

In the stop process, an oxygen depletion step of reducing the oxygen concentration in the fuel cell stack 12, a pressurization step of increasing the pressure of the reactant gas flow path (anode gas flow path 32), and a pressure detection step of monitoring the pressure change in the reactant gas flow path are sequentially performed, and the control unit (ECU 72) performs operation confirmation in the pressurization step. Accordingly, the fuel cell systems 10 and 10A can perform operation check satisfactorily by operating the second valve device at a timing when the pressure of the reactant gas flow path needs to be increased.

In addition, when the second valve device (BP injector 51) is operated during power generation during operation, the control unit (ECU 72) operates the first valve device (main injector 50) during the pressurization step. Thus, the pressurizing step can be stably performed without confirming the operation of the second valve device.

When the operation check is performed during the stop process and it is determined that the second valve device (BP injector 51) is abnormal, the control unit (ECU 72) notifies the user of the abnormality of the second valve device when the fuel cell system 10 or 10A is started next time. This enables the fuel cell systems 10 and 10A to smoothly notify the user of the abnormality of the second valve device.

In addition, the control unit (ECU 72) performs operation confirmation at the time of startup of the fuel cell systems 10 and 10A when there is no history of determining whether the second valve device (BP injector 51) is normal or abnormal. By immediately checking the operation of the second valve device, the fuel cell systems 10 and 10A can recognize whether the second valve device is normal or abnormal before power generation during operation, and can take appropriate measures when the second valve device is abnormal.

The reactant gas is the anode gas supplied to the anode electrodes 28 of the power generation cells 20 in the fuel cell stack 12, and the plurality of valve devices are injectors 48 that adjust the supply amount of the anode gas supplied to the fuel cell stack 12. Thus, the fuel cell systems 10 and 10A can easily confirm whether the plurality of injectors that supply the anode gas are normal or abnormal.

Further, the first valve device (main ejector 50) is provided upstream of the ejector 52 that merges the anode off-gases flowing out of the fuel cell stack 12, while the second valve device (BP ejector 51) is provided in a bypass passage (supply bypass passage 54) that bypasses the first valve device and the ejector 52. This enables the fuel cell system 10 to satisfactorily check the operation of the second valve device provided in the bypass passage.