阅读说明：本技术 用于电化学装置的隔板和包括该隔板的电化学装置 (Separator for electrochemical device and electrochemical device comprising the same ) 是由 金明洙 权慧珍 尹秀珍 于 2020-04-29 设计创作，主要内容包括：披露了一种用于电化学装置的隔板以及包括该隔板的电化学装置。所述隔板包括多孔聚合物基板和设置在所述多孔聚合物基板的至少一个表面上的耐热涂层,其中所述耐热涂层是在其中形成有孔的多孔聚合物层,并且包括聚乙烯基吡咯烷酮基聚合物和PVDF基聚合物。(Disclosed are a separator for an electrochemical device and an electrochemical device including the same. The separator includes a porous polymer substrate and a heat-resistant coating layer disposed on at least one surface of the porous polymer substrate, wherein the heat-resistant coating layer is a porous polymer layer having pores formed therein, and includes a polyvinyl pyrrolidone-based polymer and a PVDF-based polymer.)

1. A separator for an electrochemical device, comprising: a porous polymeric substrate; and a heat-resistant coating layer formed on at least one surface of the porous polymer substrate, wherein the heat-resistant coating layer includes a resin composition including a PVDF-based polymer and a polyvinylpyrrolidone (PVP) -based polymer, wherein a content of the PVP-based polymer is 5 to 40 wt% based on 100 wt% of the resin composition, a molecular weight (Mw) of the PVP-based polymer is 900,000g/mol or more, and the resin composition is at 1g/cm²Or more is supported on the surface of the porous polymer substrate, and the gas permeability of the separator is 900s/100cc or less.

2. The separator for an electrochemical device according to claim 1, wherein the thickness of the heat-resistant coating layer is 0.5 μm to 5.0 μm.

3. The separator for an electrochemical device according to claim 1, wherein the heat-resistant coating layer comprises a resin composition comprising a PVDF-based polymer and a polyvinylpyrrolidone (polyvinylpyrrolidone) -based polymer, and the resin composition is present in the heat-resistant coating layer in an amount of 90 wt% or more, preferably 99 wt% or more.

4. The separator for an electrochemical device according to claim 1, wherein the PVDF-based polymer comprises a vinylidene fluoride homopolymer, PVDF-HFP, PVDF-CTFE, or two or more thereof.

5. The separator for an electrochemical device according to claim 1, wherein the PVP-based polymer comprises at least one of an N-vinylpyrrolidone homopolymer and a copolymer of N-vinylpyrrolidone and another comonomer capable of radical copolymerization, and the copolymer has a content of N-vinylpyrrolidone of 60% by weight or more.

6. The separator for an electrochemical device according to claim 5, wherein the co-monomer comprises acrylamide, an acrylamide derivative, an acrylate derivative, or two or more thereof.

7. The separator for an electrochemical device according to claim 1, wherein the PVDF-based polymer includes PVDF-HFP having a molecular weight (Mw) of 10,000 to 1,000,000.

8. The separator for an electrochemical device according to claim 1, wherein the PVDF-based polymer includes PVDF-HFP having a substitution rate of HFP of 0.1 to 25 wt%.

9. The separator for an electrochemical device according to claim 1, wherein the bulk density (packing density) of the PVP-based polymer is 0.1g/m³To 0.6g/m³。

10. The separator for an electrochemical device according to claim 9, wherein the bulk density (packing density) of the PVP-based polymer is 0.2g/m³To 0.5g/m³。

11. A method of manufacturing the separator for an electrochemical device according to claim 1, comprising the steps of: preparing a polymer solution comprising a resin composition and a dispersion medium, the resin composition comprising a PVDF-based polymer and a PVP-based polymer; applying the polymer solution to a surface of a porous polymer substrate and then drying under humidified conditions, wherein the dispersion medium includes a solvent and a non-solvent to the resin composition, and the polymer solution includes the resin composition at a concentration of less than 20 wt%.

12. The method of manufacturing a separator for an electrochemical device according to claim 11, wherein the dispersion medium includes a non-solvent at a concentration of 20 mol% or less based on 100 mol% of the dispersion medium.

Technical Field

The present application claims priority from korean patent application No. 10-2019-0054535 filed in korea at 5/9/2019 and korean patent application No. 10-2020-0051771 filed in korea at 28/4/2020. The present disclosure relates to a separator for an electrochemical device and an electrochemical device including the same.

Background

Recently, electrochemical devices have received increasing attention in securing safety thereof. In particular, a secondary battery such as a lithium secondary battery has an electrode assembly including a positive electrode, a negative electrode, and a separator. Such an electrode assembly may be manufactured to have a structure in which a separator is interposed between a positive electrode and a negative electrode.

Although many production companies have produced these electrochemical devices, their safety characteristics show different signs. It is very important to evaluate and ensure the safety of these electrochemical devices. The most important consideration is that electrochemical devices should not harm the user if they fail. For this purpose, safety standards strictly control fire and smoke emissions in electrochemical devices. As for the safety characteristics of the electrochemical device, explosion when the electrochemical device is overheated to cause thermal runaway or perforation of the separator is of great concern. In particular, a polyolefin-based porous substrate, which is conventionally used as a separator for an electrochemical device, exhibits severe heat shrinkage behavior at a temperature of 100 ℃ or more due to its material properties and characteristics including orientation during its manufacturing process, thereby causing a short circuit between a positive electrode and a negative electrode.

In order to solve the safety problem of the above electrochemical device, there has been proposed a separator including a porous coating layer formed by coating a mixture of an excess amount of inorganic particles and a binder resin on at least one surface of a porous substrate having a plurality of pores. Since the inorganic particles contained in the porous coating layer have high heat resistance, electrical insulation between the positive electrode and the negative electrode can be maintained even in the case where the electrochemical device is overheated, thereby preventing a short circuit.

The process for forming such a porous coating comprises the following steps: mixing a polymer resin with a solvent to prepare a polymer solution; introducing inorganic particles into the polymer solution and uniformly dispersing the inorganic particles in the slurry; grinding the slurry to control the inorganic particles to a predetermined size; or the like. In this process, it takes a long time to disperse and grind the inorganic particles, which causes the process to be delayed.

Under these circumstances, it is required to develop a separator which exhibits high processing efficiency and has similar quality to that of a separator containing inorganic particles.

Disclosure of Invention

Technical problem

The present disclosure is directed to providing a separator exhibiting high processing efficiency. The present disclosure also aims to provide a separator having a small thickness and high heat resistance/stability. These and other objects and advantages of the present disclosure will be understood by the following detailed description, and will become more apparent from the exemplary embodiments of the present disclosure. Further, it will be readily understood that the objects and advantages of the present disclosure may be realized by the means as set forth in the appended claims and combinations thereof.

Technical scheme

The present disclosure is directed to solving the problems of the prior art. According to an embodiment of the present disclosure, there is provided a separator for an electrochemical device, including: a porous polymeric substrate; and a heat-resistant coating layer formed on at least one surface of the porous polymer substrate, wherein the heat-resistant coating layer includes a resin composition including a PVDF-based polymer and a polyvinylpyrrolidone (PVP) -based polymer, wherein a content of the PVP-based polymer is 5 to 40 wt% based on 100 wt% of the resin composition, and a molecular weight (Mw) of the PVP-based polymer is 900,000g/mol or more, the resin composition is used at 1g/cm²Or more is supported on the surface of the porous polymer substrate, and the gas permeability of the separator is 900s/100cc or less

According to a second embodiment of the present disclosure, there is provided the separator for an electrochemical device as defined in the first embodiment, wherein the heat-resistant coating layer has a thickness of 0.5 μm to 5.0 μm.

According to a third embodiment of the present disclosure, there is provided the separator for an electrochemical device as defined in the first or second embodiment, wherein the heat-resistant coating layer includes a resin composition including a PVDF-based polymer and a polyvinylpyrrolidone (polyvinylpyrrolidone) -based polymer, and the resin composition is present in the heat-resistant coating layer in an amount of 90 wt% or more, preferably 99 wt% or more.

According to a fourth embodiment of the present disclosure, there is provided the separator for an electrochemical device as defined in any one of the first to third embodiments, wherein the PVDF-based polymer comprises a vinylidene fluoride homopolymer, PVDF-HFP, PVDF-CTFE, or two or more thereof.

According to a fifth embodiment of the present disclosure, there is provided a separator for an electrochemical device as defined in any one of the first to fourth embodiments, wherein the PVP-based polymer comprises at least one of a homopolymer of N-vinylpyrrolidone and a copolymer of N-vinylpyrrolidone and a further comonomer capable of radical copolymerization, and the copolymer has a content of N-vinylpyrrolidone of 60% by weight or more.

According to a sixth embodiment of the present disclosure, there is provided a separator for an electrochemical device as defined in the fifth embodiment, wherein the additional co-monomer comprises acrylamide, an acrylamide derivative, an acrylate derivative, or two or more thereof.

According to a seventh embodiment of the present disclosure, there is provided the separator for an electrochemical device as defined in any one of the first to sixth embodiments, wherein the PVP-based polymer has a glass transition temperature (Tg) of 150 ℃ or more.

According to an eighth embodiment of the present disclosure, there is provided the separator for an electrochemical device as defined in any one of the first to seventh embodiments, wherein the PVP-based polymer has a melting point (Tm) of 380 ℃ or more.

According to a ninth embodiment of the present disclosure, there is provided the separator for an electrochemical device as defined in any one of the first to eighth embodiments, wherein the PVP-based polymer has a packing density (packing density) of 0.1g/m³To 0.6g/m³。

According to a tenth embodiment of the present disclosure, there is provided the separator for an electrochemical device as defined in the ninth embodiment, wherein the PVP-based polymer has a packing density (packing density) of 0.2g/m³To 0.5g/m³。

According to an eleventh embodiment of the present disclosure, there is provided a method of manufacturing the above separator, including the steps of: preparing a polymer solution comprising a resin composition and a dispersion medium, the resin composition comprising a PVDF-based polymer and a PVP-based polymer; applying the polymer solution to a surface of a porous polymer substrate and then drying under humidified conditions, wherein the dispersion medium includes a solvent and a non-solvent to the resin composition, and the polymer solution includes the resin composition at a concentration of less than 20 wt%.

According to a twelfth embodiment of the present disclosure, there is provided the method as defined in the eleventh embodiment, wherein the dispersion medium includes a non-solvent at a concentration of 20 mol% or less based on 100 mol% of the dispersion medium.

Advantageous effects

The separator according to the embodiment of the present disclosure has a heat-resistant layer including polyvinylpyrrolidone, and thus has excellent heat resistance/stability and a small thickness. In addition, the method for manufacturing a separator according to the present disclosure does not include a step of dispersing or grinding inorganic particles, thereby reducing the time required to manufacture a separator, thereby providing improved processing efficiency.

Drawings

The accompanying drawings illustrate preferred embodiments of the present disclosure and, together with the foregoing disclosure, serve to provide a further understanding of the technical features of the present disclosure, and therefore the present disclosure should not be construed as being limited to the accompanying drawings.

Fig. 1 shows a Scanning Electron Microscope (SEM) image of the surface of the separator obtained according to example 1.

Detailed Description

Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Before the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation. Accordingly, the description set forth herein is merely a preferred example for the purpose of illustration and is not intended to limit the scope of the disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the disclosure.

Throughout the specification, the expression "a part 'includes' an element" does not exclude the presence of any additional element, but means that the part may further include other elements.

As used herein, the terms "about," "substantially," and the like, when used in reference to acceptable manufacturing and material errors that are characteristic of the stated meaning, are used to denote a meaning adjacent to the stated numerical value, and for the purpose of preventing an unscrupulous infringer from inappropriately using the disclosure, including the exact numerical value or the absolute numerical value, provided to aid in understanding the present disclosure.

As used herein, the expression "a and/or B" means "A, B, or both.

Certain terminology is used in the following description for illustrative purposes and is not limiting. Terms such as "right", "left", "top surface" and "bottom surface" indicate the directions in which they are referred to in the drawings. Terms such as "inwardly" and "outwardly" refer to directions toward and away from, respectively, the geometric center of the respective device, system and components thereof. The terms "front", "back", "top" and "bottom" and related words and expressions indicate the positions and points of reference in the drawings and are not intended to be limiting. Such terms include the words listed above, derivatives thereof, and words of similar import.

The present disclosure relates to a separator for an electrochemical device and an electrochemical device including the same.

According to an embodiment of the present disclosure, an electrochemical device refers to a device that converts chemical energy into electrical energy through an electrochemical reaction, and has a concept covering a primary Battery and a Secondary Battery (Secondary Battery). Further, the secondary battery is a rechargeable battery, and has a concept covering a lithium ion battery, a nickel cadmium battery, a nickel metal hydride battery, and the like. According to an embodiment of the present disclosure, a separator for an electrochemical device serves as an insulating film that electrically insulates electrodes having opposite polarities from each other in the electrochemical device. For example, a separator is a structural member of a unit cell (unit cell) including a positive electrode, a negative electrode, and a separator.

Hereinafter, the construction of the separator according to the present disclosure will be explained in more detail.

According to an embodiment of the present disclosure, the separator includes a porous polymer substrate and a heat-resistant coating layer disposed on at least one surface of the porous polymer substrate, wherein the heat-resistant coating layer is a porous polymer film having pores formed therein, and includes a polyvinylpyrrolidone-based polymer and a PVDF-based polymer.

The porous substrate refers to a porous ion-conducting barrier (porous ion-conducting barrier) that allows ions to pass through while interrupting electrical contact between the negative electrode and the positive electrode and has a plurality of pores formed therein. The holes are interconnected so that gas or liquid can pass from one surface of the substrate to the other surface of the substrate. The material forming the porous substrate may be any organic or inorganic material having electrical insulating properties. In particular, in view of imparting a substrate closing function, it is preferable to use a thermoplastic resin as a material forming the substrate. Herein, the term "shutdown function" refers to a function of preventing thermal runaway of a battery by melting a thermoplastic resin so that pores of a porous substrate may be closed and ion conduction may be interrupted when the temperature of the battery increases. As the thermoplastic resin, a thermoplastic resin having a melting point of less than 200 ℃ is suitable, and polyolefin is particularly preferred.

In addition to the polyolefin, the thermoplastic resin may include at least one polymer resin selected from the group consisting of polyethylene terephthalate, polybutylene terephthalate, polyacetal, polyamide, polycarbonate, polyimide, polyetheretherketone, polyethersulfone, polyphenylene ether, polyphenylene sulfide, and polyethylene naphthalate. The porous substrate may include, but is not limited to, a nonwoven web, a porous polymer film, or a laminate of two or more layers thereof.

In particular, the porous polymer substrate may be any one of the following a) to e):

a) a porous film formed by melting and extruding a polymer resin;

b) a multilayer film formed by stacking two or more porous films of a);

c) a nonwoven web formed by integrating filaments obtained by melting/spinning a polymer resin;

d) a multilayer film formed by stacking two or more layers of nonwoven webs of c); and

e) a porous composite membrane having a multilayer structure comprising two or more of a) to d).

According to the present disclosure, the thickness of the porous polymer substrate is preferably 3 μm to 12 μm, or 5 μm to 12 μm. When the thickness is less than the above range, a sufficient conductive barrier function cannot be obtained. On the other hand, when the thickness is excessively larger than the above range (i.e., the porous polymer substrate is excessively thick), the separator may show excessively increased resistance.

According to embodiments of the present disclosure, the polyolefin preferably has a weight average molecular weight (Mw, g/mol) of 100,000 to 5,000,000. When the weight average molecular weight is less than 100,000, it is difficult to ensure sufficient dynamic physical properties. Further, when the weight average molecular weight is more than 5,000,000, the shutdown characteristics may be deteriorated or molding may be difficult. Further, the puncture strength of the porous polymer substrate may be 300gf or more in terms of improving productivity.

According to the present disclosure, the term "molecular weight" refers to the weight average molecular weight (Mw). According to embodiments of the present disclosure, the molecular weight (Mw) may be determined by using Gel Permeation Chromatography (GPC). For example, 200mg of a compound to be determined in molecular weight is diluted in 200mL of a solvent such as Tetrahydrofuran (THF) to prepare a sample of about 1000ppm, and then the molecular weight can be determined by a Refractive Index (RI) detector at a flow rate of 1mL/min by using an Agilent 1200 series GPC instrument

The puncture strength of the porous polymer substrate means the highest puncture load (gf) measured by a puncture test using a Kato tech KES-G5 hand-held compression tester under the conditions that the radius of curvature of the needle tip is 0.5mm and the puncture rate is 2 mm/sec.

According to an embodiment of the present disclosure, the porous polymer substrate may be any porous polymer substrate as long as it is a planar porous polymer substrate for an electrochemical device. For example, an insulating thin film exhibiting high ion permeability and mechanical strength and generally having a pore diameter of 10nm to 100nm and a thickness of 5 μm to 12 μm may be used.

According to the present disclosure, the heat-resistant coating layer may be formed on at least one surface of the porous polymer substrate, and include a polyvinyl pyrrolidone-based polymer and a PVDF-based polymer.

The heat resistant coating is a porous layer having a plurality of micropores. In the heat-resistant coating, the micropores are interconnected with one or more pores adjacent thereto, and have a porous structure so that gas or liquid can be transferred from one surface to the other surface.

According to embodiments of the present disclosure, the micropores of the heat-resistant coating may result from a wet phase separation of the binder resin that occurs during the formation of the heat-resistant coating. According to the embodiments of the present disclosure, pores of various sizes ranging from several nanometers to several tens of nanometers in diameter may be formed in the heat-resistant coating layer. The pore size can be calculated by image analysis of Scanning Electron Microscope (SEM) images. When the pore size is too small, pores may be easily plugged due to swelling of the binder resin in the heat-resistant coating layer. When the pore diameter is excessively large, the resulting separator hardly functions as an insulating film, and a secondary battery using the separator exhibits a problem of deterioration in self-discharge characteristics. Therefore, in view of these, it is preferable to control the pore diameter at an appropriate level. In the wet phase separation step described later, the pore diameter can be controlled to an appropriate range by appropriately selecting and controlling the material, temperature, humidity, solvent, non-solvent, or the like used for the heat-resistant coating layer.

According to embodiments of the present disclosure, the heat-resistant coating preferably has a porosity of 30% to 80%. The porosity of 30% or more is advantageous for lithium ion permeability, while the porosity of 80% or less is suitable for ensuring adhesion between the separator and the electrode, because the surface opening ratio is not excessively high in this case. Further, according to an embodiment of the present disclosure, the air permeability of the separator is 900s/100cc or less, preferably 500s/100cc or less.

Further, according to the present disclosure, porosity and pore size may be determined by using a bessorp (BET system) available from BEL JAPAN co using an adsorption gas such as nitrogen, or by using Mercury intrusion porosimetry (Mercury intrusion porosimetry), capillary flow porosimetry (capillary flow porosimetry) or the like. According to embodiments of the present disclosure, the porosity of the heat-resistant coating may be calculated from the thickness and weight of the resulting coating and the theoretical density of the coating.

As used herein, the term "permeability" refers to the time required for 100cc of air to permeate through the separator, expressed in seconds (second)/100cc in this disclosure, is used interchangeably with "transmission rate", and is generally expressed by Gurley value or the like.

According to an embodiment of the present disclosure, the thickness of the heat-resistant coating layer on one surface of the porous substrate is preferably 0.5 μm to 5.0 μm. The thickness may preferably be 0.7 μm or more, 1 μm or more, or 1.5 μm or more in view of mechanical properties, adhesion, or the like. Within the above range, excellent adhesion to the electrode may be provided, so that the cell strength of the battery may be increased. Meanwhile, when the thickness is 5.0 μm or less, it may provide a beneficial effect in terms of cycle characteristics and resistance characteristics of the battery.

The heat-resistant coating layer includes a resin composition including a PVDF-based polymer and a polyvinylpyrrolidone (polyvinylpyrrolidone) -based polymer, and the resin composition is present in an amount of 90 wt% or more, preferably 99 wt% or more, based on 100 wt% of the heat-resistant coating layer.

PVDF-based polymers

According to an embodiment of the present disclosure, the PVDF-based polymer may be present in an amount of 60 wt% to 95 wt% based on 100 wt% of the resin composition. As described below, the heat-resistant coating layer may have pores formed by inducing phase separation of the PVDF-based polymer while the slurry for forming the heat-resistant coating layer is cured under humidified conditions. Here, when the content of the PVDF-based polymer in the resin composition is excessively low, components capable of phase separation are insufficient, and thus, pores may not be formed at a desired level in terms of pore size and porosity.

According to embodiments of the present disclosure, the molecular weight (Mw) of the PVDF-based polymer may be 10,000 to 1,000,000, preferably a molecular weight of 150,000 to 500,000.

According to embodiments of the present disclosure, the PVDF-based polymer may include a vinylidene fluoride homopolymer (i.e., polyvinylidene fluoride), a copolymer of vinylidene fluoride with a copolymerizable monomer, or a mixture thereof. Specific examples of the monomer include a fluorinated monomer and/or a chlorinated monomer according to an embodiment. Non-limiting examples of fluorinated monomers include at least one selected from the group consisting of: vinyl fluoride; or trifluoroethylene (TrFE); chlorofluoroethylene (CTFE); 1, 2-difluoroethylene; tetrafluoroethylene (TFE); hexafluoropropylene (HFP); perfluoro (alkyl vinyl) ethers such as perfluoro (methyl vinyl) ether (PMVE), perfluoro (ethyl vinyl) ether (PEVE), or perfluoro (propyl vinyl) ether (PPVE); perfluoro (1, 3-oxadiazole); perfluoro (2, 2-dimethyl-1, 3-dioxolane) (PDD); or the like.

According to an embodiment of the present disclosure, when the PVDF-based polymer includes a copolymer of vinylidene fluoride and a copolymerizable monomer, the copolymer may have a substitution rate with the monomer of 0.1 to 25 wt%. Preferably, the substitution rate with the monomer may be 8 to 20% by weight.

According to embodiments of the present disclosure, the PVDF-based polymer may include a vinylidene fluoride homopolymer, PVDF-HFP, PVDF-CTFE, PVDF-TFE, PVDF-TrFE, or a mixture comprising two or more thereof.

According to embodiments of the present disclosure, the PVDF-based polymer may include PVDF-HFP. In addition, the PVDF-based polymer may further include at least one of PVDF-CTFE, PVDF-FEP, and PVDF-TFE in combination with PVDF-HFP. Herein, PVDF-HFP may have a molecular weight (Mw) of 10,000 to 1,000,000, preferably 150,000 to 500,000. Further, PVDF-HFP may have a substitution rate with HFP of 0.1 to 25 wt%, preferably 8 to 80 wt%.

Polyvinylpyrrolidone-based polymers

In accordance with the present disclosure, a polyvinylpyrrolidone (PVP) -based polymer refers to a polymer that includes N-vinylpyrrolidone as a monomer. The polyvinylpyrrolidone-based polymer may include at least one of an N-vinylpyrrolidone homopolymer and a copolymer of N-vinylpyrrolidone and another comonomer capable of radical copolymerization.

Meanwhile, according to an embodiment of the present disclosure, when a copolymer having a comonomer is used as the polyvinylpyrrolidone-based polymer, it is preferable that the content of N-vinylpyrrolidone is 60% by weight or more, 70% by weight or more, or 80% by weight or more, in terms of improvement of electrochemical characteristics, as desired according to the present disclosure.

According to embodiments of the present disclosure, the co-monomer may include at least one of acrylic acid and substituted acrylic acids, their salts, their esters and amides (wherein the substituents on the carbon atoms are located at the 2-or 3-position of acrylic acid and are independently selected from the group consisting of C1 to C20 alkyl, -CN, and COOH), methacrylic acid, ethacrylic acid, acrylamide, methacrylamide, N-dimethylacrylamide, and N, N-dimethylmethacrylamide.

In addition to the above monomers, specific examples of suitable co-monomers include acrylic acid amides and derivatives thereof, such as ethyl acrylamide, N-methyl acrylamide, N-ethyl acrylamide, N-isopropyl acrylamide, N-butyl acrylamide, N-t-butyl acrylamide, N-octyl acrylamide, N-t-octyl acrylamide, N-octadecyl acrylamide, N-phenyl acrylamide, N-methyl methacrylamide, N-ethyl methacrylamide, N-isopropyl methacrylamide, N-dodecyl methacrylamide, N- [3- (dimethylamino) propyl ] acrylamide, N-butyl acrylamide, N-octyl acrylamide, N-t-octyl acrylamide, N-octadecyl acrylamide, N-phenyl acrylamide, N-methyl methacrylamide, N-ethyl methacrylamide, N-isopropyl methacrylamide, N-dodecyl methacrylamide, N- [3- (dimethylamino, N- [3- (dimethylamino) butyl ] methacrylamide, N- [8- (dimethylamino) octyl ] methacrylamide, N- [12- (dimethylamino) dodecyl ] methacrylamide, N- [3- (diethylamino) propyl ] acrylamide; unsaturated sulfonic acids such as acrylamidopropanesulfonic acid; and 3-cyanoacrylic acid.

Specific examples of the esters of acrylic acid esters and derivatives thereof include methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, isobutyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, decyl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, 2-ethylhexyl methacrylate, decyl methacrylate, stearyl (meth) acrylate, 2, 3-dihydroxypropyl methacrylate, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxyethyl ethacrylate, 2-methoxyethyl acrylate, 2-methoxyethyl methacrylate, n-butyl acrylate, isobutyl acrylate, t-butyl acrylate, 2-ethylhexyl acrylate, decyl methacrylate, stearyl methacrylate, 2, 3-dihydroxypropyl methacrylate, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, 2-methoxyethyl methacrylate, n-butyl methacrylate, n-, 2-methoxyethyl ethacrylate, 2-ethoxyethyl methacrylate, 2-ethoxyethyl ethacrylate, hydroxypropyl methacrylate, glycerol monoacrylate, glycerol monomethacrylate, polyalkylene glycol poly (meth) acrylate, N-dimethylaminomethyl (meth) acrylate, N-diethylaminomethyl (meth) acrylate, N-dimethylaminoethyl (meth) acrylate, N-diethylaminoethyl (meth) acrylate, N-dimethylaminobutyl (meth) acrylate, N-diethylaminobutyl (meth) acrylate, N-dimethylaminohexyl (meth) acrylate, N-dimethylaminooctyl (meth) acrylate, N-dimethylaminoethyl (meth) acrylate, N-diethylaminoethyl (, And N, N-dimethylaminododecyl (meth) acrylate.

Other suitable comonomers include vinyl and allyl esters of C1-C40 straight chain, C3-C40 branched chain, or C3-C40 carbocyclic carboxylic acids, such as vinyl acetate, vinyl propionate; and hydrolysates thereof, such as vinyl alcohol; vinyl halides or allyl halides, preferably vinyl chloride and allyl chloride; vinyl ethers, preferably methyl, ethyl, butyl, or dodecyl vinyl ether; vinyl formamide; N-vinyl-N-methylacetamide; a vinylamine; methyl vinyl ketone; vinyl lactams, preferably vinyl pyrrolidone, vinyl caprolactam, and vinyl piperidone; vinyl or allyl substituted heterocyclic compounds, preferably vinylpyridine, vinyloxazoline and allylpyridine, and vinylfuran; and allyl alcohol. In addition, an N-vinylimidazole compound represented by the following chemical formula 1 is also suitable.

[ chemical formula 1]

Wherein R is⁹To R¹¹Each independently represents hydrogen, C1-C4 alkyl or phenyl. Specific examples of the compound include 1-vinylimidazole, 1-vinyl-2-methylvinylimidazole, 3-methyl-1-vinylimidazolium hydrochloride and 3-methyl-1-vinylimidazolium methylsulfate.

According to another embodiment, another suitable comonomer may be diallylamine represented by the following chemical formula 2:

[ chemical formula 2]

Wherein R is¹²Represents a C1-C24 alkyl group such as diallyldimethylammonium chloride.

Other suitable co-monomers include maleic acid, fumaric acid, maleic anhydride and its half-esters, half-amides and imides, maleimides, crotonic acid, itaconic acid, vinyl ethers (such as methyl, ethyl, butyl or dodecyl vinyl ether), vinylidene chloride, and hydrocarbons having one or more carbon-carbon double bonds, preferably styrene, alpha-methylstyrene, tert-butylstyrene, styrene sulfonic acid and its salts, butadiene, isoprene, cyclohexadiene, ethylene, propylene, 1-butene, 2-butene, isobutylene and vinyl toluene.

Among the above examples, preferable examples include acrylic acid, methacrylic acid, maleic acid, fumaric acid, crotonic acid, maleic anhydride and half esters, half amides and imides thereof, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, N-butyl acrylate, N-butyl methacrylate, t-butyl acrylate, t-butyl methacrylate, isobutyl acrylate, isobutyl methacrylate, 2-ethylhexyl acrylate, stearyl methacrylate, N-t-butylacrylamide, N-octylacrylamide, N-t-octylacrylamide, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-2-hydroxyethyl methacrylate, 3-hydroxypropyl acrylate, N-butyl acrylate, N-t-octylacrylamide, 2-hydroxyethyl acrylate, 2-hydroxypropyl methacrylate, N-butyl acrylate, N-t-butyl acrylate, N, Alkylene glycol (meth) acrylates, styrene, unsaturated sulfonic acids and salts thereof (such as acrylamidopropanesulfonic acid and styrenesulfonic acid), vinylpyrrolidone, vinylcaprolactam, vinyl ethers (e.g., methyl, ethyl, butyl or dodecyl vinyl ether), vinylformamide, N-vinyl-N-methylacetamide, vinylamine, 1-vinylimidazole, 1-vinyl-2-methylimidazole, N-dimethylaminomethylmethacrylate and N- [3- (dimethylamino) propyl ] methacrylamide; 3-methyl-1-vinylimidazolium chloride, 3-methyl-1-vinylimidazolium methyl sulfate, N-dimethylaminoethyl methacrylate, N-isopropyl methacrylamide, N- [3- (dimethylamino) propyl ] methacrylamide quaternized with methyl chloride, VCAp, VI, 1-vinyl-3-methylimidazolium salts, such as chloride and methyl sulfate (QV1), VAC, (meth) acrylamide, dimethylaminoethyl (meth) acrylate and dimethylaminoethyl (meth) acrylamide and their quaternary analogues, diallyldimethylammonium chloride, vinyl alcohol (hydrolyzed by vinyl acetate after polymerization), VFA, vinylamine (hydrolyzed by VFA after polymerization), dimethylaminopropyl (meth) acrylate, VFA, N-methyl-1-vinylimidazolium methyl sulfate, N-methyl-N-isopropylacrylamide, N- [3- (dimethylamino) propyl ] methacrylamide, VCAp, VI, 1-vinyl-3-methylimidazolium salts, such as chloride and metho, Dimethylaminopropyl (meth) acrylamide, (meth) acrylic acid, vinylpiperidone, N-dimethyl (meth) acrylamide, tert-butyl (meth) acrylamide, N-tert-octyl (meth) acrylamide, stearoyl (meth) acrylamide, methyl, ethyl, butyl, tert-butyl (meth) acrylate, 2, 3-dihydroxypropyl (meth) acrylate, N-isopropylacrylamide, vinylpropionate, 1-vinyl-2-methylimidazole, vinylpyridine, esters of (meth) acrylic acid or ethers of allyl alcohols and also ethylene oxide, propylene oxide or polyethylene oxide or propylene oxide or poly (ethylene oxide-propylene oxide) ethers having from 2 to 200 EO, PO or EO/PO units which are end-capped with a methoxy or hydroxy group, Methyl vinyl ether, hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, vinyl lactam, vinyl oxazoline (such as vinyl oxazoline, vinyl methyl oxazoline, vinyl ethyl oxazoline), acrylamidopropanesulfonic acid, and allyl alcohol.

Other suitable co-monomers include multifunctional monomers such as triallylamine, trivinyl ether, divinylvinylurea, 3-vinyl-N-vinylpyrrolidone, 4-vinyl-N-vinylpyrrolidone, 5-vinyl-N-vinylpyrrolidone, pentaerythritol triallyl ether, methylene bisacrylamide, butylene glycol diacrylate, hexylene glycol diacrylate, dipropylene glycol diacrylate, allyl methacrylate, divinylbenzene, ethylene glycol dimethacrylate, triethylene glycol dimethacrylate, and triethylene glycol divinyl ether.

Particularly preferred comonomers include N-vinylcaprolactam (VCAp), N-Vinylimidazole (VI), 1-vinyl-3-methylimidazolium salts such as salts obtainable by quaternization with methyl chloride or methyl sulfate (QV1), vinyl acetate, meth (acrylamide), dimethylaminoethyl (meth) acrylate and dimethylaminoethyl- (meth) acrylamide and their quaternary ammonium analogues, and diallyldimethylammonium chloride.

Meanwhile, according to an embodiment of the present disclosure, the comonomer preferably includes at least one of acrylamide and a derivative thereof, and acrylate and a derivative thereof, in view of improvement of adhesion. According to an embodiment of the present disclosure, the polyvinyl pyrrolidone-based polymer may be used in an amount of 5 to 50 wt%, or 5 to 40 wt%, based on 100 wt% of the resin composition.

In light of the heat resistance/stability of the separator, the PVP-based polymer preferably has a Tg of 150 ℃ or more and a Tm of 380 ℃ or more according to the present disclosure.

Meanwhile, the PVP-based copolymer has a molecular weight (Mw) of 900,000(g/mol) or more. When the above range is satisfied, heat resistance similar to that of the heat-resistant layer containing an inorganic material can be achieved. Further, since inorganic particles are not present, it is possible to improve processing efficiency and provide a separator having a small thickness.

Meanwhile, according to an embodiment of the present disclosure, the heat-resistant coating preferably has 1g/cm²Or greater loading of the resin composition. The supported amount means the weight of the resin composition contained in the heat-resistant coating layer per unit area of the heat-resistant coating layer coated on both surfaces of the porous polymer substrate. When the loading amount is less than the above range, the content of the polymer material contained in the heat-resistant coating layer is insufficient, resulting in undesirable reduction in shrinkage and adhesion of the separator.

Meanwhile, according to an embodiment of the present disclosure, the bulk density (packing density) of the PVP-based polymer in the heat-resistant coating layer is 0.1g/m³To 0.7g/m³Preferably is0.2g/m³To 0.5g/m³. When the bulk density satisfies the above range, the heat resistance can be improved without interrupting the phase separation behavior of the PVDF-based polymer.

As used herein, the bulk density (packing density) of the PVP-based polymer may be calculated according to the following mathematical formula 1.

[ mathematical formula 1]

Bulk Density (g/m) of PVP-based polymers³) (PVP content in the heat-resistant coating) × { (weight per unit area of separator-weight per unit area of porous polymer substrate)/(thickness of separator-thickness of porous polymer substrate) }

Hereinafter, a method of manufacturing a separator according to the present disclosure will be explained. The separator of the present disclosure may be obtained by preparing a polymer solution including a resin composition, applying the polymer solution onto a porous polymer substrate, and curing the polymer solution so that a heat-resistant coating layer may be integrally formed on the porous polymer substrate.

Specifically, a resin composition containing a PVDF-based polymer and a PVP-based polymer is introduced into a dispersion medium to prepare a polymer solution. The dispersion medium may include a solvent and a non-solvent to the resin composition.

According to an embodiment of the present disclosure, the solvent may be at least one suitably selected from acetone, methyl ethyl ketone, N-methyl pyrrolidone, polar amide solvents such as dimethylacetamide, diethylformamide, or the like.

According to an embodiment of the present disclosure, the non-solvent may be suitably selected from methanol, ethanol, propanol, Isopropanol (IPA), isopropanol, butanol, sec-butanol, amyl alcohol (amyl alcohol), 2-ethyl-1-hexanol, cyclohexanol, phenol (50 ℃), ethylene glycol, 1, 3-butanediol, 1, 4-butanediol, glycerol, diacetone alcohol, formic acid, acetic acid, propionic acid, glycol ether, diethylene glycol, triethylene glycol, hexamethylene glycol, polyethylene glycol 400, 2-thiodiethanol, γ -butyrolactone, ethyl acetate, butylamine, cyclohexylaniline, ethylenediamine, pyridine, morpholine, 2-aminoaniline, diethanolamine, triethanolamine, aminoethylethanolamine, 2-hydroxyethylmorpholine, 2-amino-2-methyl-1-propanol, and mixtures thereof, Or the like.

Preferably, the dispersion medium includes the non-solvent in an amount of 30 mol% or less, preferably 25 mol% or less, more preferably 20 mol% or less, based on 100 mol% of the dispersion medium. When the content of the non-solvent exceeds the above range, phase separation may not be efficiently performed, and thus pores may not be well formed and adhesion characteristics may be deteriorated.

Meanwhile, according to an embodiment of the present disclosure, the resin composition in the polymer solution preferably has a concentration of less than 20 wt%, preferably 15 wt% or less. When the concentration exceeds the above-defined range, the resin composition precipitates and phase separation cannot be efficiently performed.

Then, the polymer solution is applied to a porous polymer substrate, and allowed to stand under humidified conditions for a predetermined time to solidify (dry) the polymer solution. According to an embodiment, the humidification conditions may refer to a relative humidity of about 40% to 80%. Further, according to embodiments of the present disclosure, the polymer solution may be cured at a temperature of about 10 ℃ to 70 ℃. Here, phase separation of the PVDF-based polymer in the polymer solution is induced. During the phase separation, as the solvent moves, the solvent moves toward the surface portion of the heat-resistant coating, and the PVDF-based polymer also moves toward the surface portion of the heat-resistant coating. In this way, the surface portion of the heat-resistant coating has a higher content of PVDF-based polymer.

According to embodiments of the present disclosure, the polymer solution may be applied by using a conventional coating process, such as Mayer rod coating, die coating, reverse roll coating, gravure coating, or the like.

Meanwhile, the present disclosure provides a secondary battery including the separator. The battery includes a negative electrode, a positive electrode, and a separator interposed between the negative electrode and the positive electrode, wherein the separator includes the resin composition according to the present disclosure.

According to the present disclosure, the positive electrode includes a positive electrode current collector and a positive electrode active material layer, andthe positive electrode active material layer is formed on at least one surface of the current collector and includes a positive electrode active material, a conductive material, and a binder resin. The positive electrode active material may include any one selected from the group consisting of: such as lithium manganese complex oxide (LiMn)₂O₄、LiMnO₂Etc.), lithium cobalt oxide (LiCoO)₂) And lithium nickel oxide (LiNiO)₂) Such layered compounds, or those substituted with one or more transition metals; such as those represented by the formula Li_1+xMn_2-xO₄(wherein x is 0-0.33), LiMnO₃、LiMn₂O₃And LiMnO₂Lithium manganese oxide of the formula; lithium copper oxide (Li)₂CuO₂) (ii) a Such as LiV₃O₈、LiV₃O₄、V₂O₅Or Cu₂V₂O₇Vanadium oxides such as vanadium oxide; from the formula LiNi_1-xM_xO₂(wherein M is Co, Mn, Al, Cu, Fe, Mg, B, or Ga, and x is 0.01 to 0.3); represented by the chemical formula LiMn_2-xM_xO₂(wherein M ═ Co, Ni, Fe, Cr, Zn, or Ta, and x ═ 0.01 to 0.1) or Li₂Mn₃MO₈(wherein M ═ Fe, Co, Ni, Cu, or Zn); LiMn with Li partially substituted by alkaline earth metal ions₂O₄(ii) a A disulfide compound; and Fe₂(MoO₄)₃(ii) a Or a mixture of two or more thereof.

According to the present disclosure, the anode includes an anode current collector and an anode active material layer formed on at least one surface of the current collector and including an anode active material, a conductive material, and a binder resin. The anode may include any one selected from the following as an anode active material: a lithium metal oxide; carbon, such as non-graphitizing carbon or graphite-based carbon; metal complex oxides, such as Li_xFe₂O₃(0≤x≤1)、Li_xWO₂(0≤x≤1)、Sn_xMe_1-xMe’_yO_z(Me：Mn、Fe、Pb、Ge；Me’：Al、B、P、Si, an element of group 1,2 or 3 of the periodic Table of the elements, halogen; 0<x is less than or equal to 1; y is more than or equal to 1 and less than or equal to 3; z is more than or equal to 1 and less than or equal to 8); lithium metal; a lithium alloy; a silicon-based alloy; a tin-based alloy; metal oxides, e.g. SnO, SnO₂、PbO、PbO₂、Pb₂O₃、Pb₃O₄、Sb₂O₃、Sb₂O₄、Sb₂O₅、GeO、GeO₂、Bi₂O₃、Bi₂O₄And Bi₂O₅(ii) a Conductive polymers such as polyacetylene; a Li-Co-Ni type material; and titanium oxide; or a mixture of two or more thereof.

According to an embodiment of the present disclosure, the conductive material may be any one selected from the group consisting of: graphite, carbon black, carbon fibers or metal fibers, metal powders, conductive whiskers, conductive metal oxides, activated carbon (activated carbon) and polyphenylene derivatives, or mixtures of two or more of these conductive materials. More specifically, the conductive material may be any one selected from the group consisting of: natural graphite, artificial graphite, Super-P, acetylene black, ketjen black, channel black, furnace black, lamp black, thermal black, denka black, aluminum powder, nickel powder, zinc oxide, potassium titanate, and titanium dioxide, or a mixture of two or more of these conductive materials.

The current collector is not particularly limited so long as it does not cause chemical changes in the corresponding battery and has high conductivity. Specific examples of the current collector may include stainless steel, copper, aluminum, nickel, titanium, calcined carbon, aluminum or stainless steel surface-treated with carbon, nickel, titanium, or silver, or the like.

The binder resin for the electrode may be a polymer currently used for electrodes in the art. Non-limiting examples of binder resins include, but are not limited to: polyvinylidene fluoride-co-hexafluoropropylene (polyvinylidene fluoride-co-hexafluoropropylene), polyvinylidene fluoride-co-trichloroethylene (polyvinylidene fluoride-co-trichloroethylene), polymethyl methacrylate (polymethyl methacrylate), polyethyl acrylate (polyethyl acrylate), polybutyl acrylate (polybutyl acrylate), polyacrylonitrile (polyacrylonitrile), polyvinylpyrrolidone (polyethyl pyrrolidone), polyvinyl acetate (polyethyl acetate), polyethylene-co-vinyl acetate (ethylene-co-vinyl acetate), polyethylene oxide (polyethyl oxide), polyarylate (polyarylenyl acetate), acetate (polyacrylonitrile), cellulose acetate (cellulose acetate), cellulose acetate (cellulose acetate, pullulan (pullulan), and carboxymethyl cellulose (carboxymethyl cellulose).

The electrode assembly prepared as described above may be introduced into a suitable case, and an electrolyte may be injected thereto to obtain a battery. According to the present disclosure, the electrolyte is of A⁺B^-A salt of structure (la) wherein⁺Including for example Li⁺、Na⁺、K⁺Alkali metal cations such as, B^-Including a PF₆ ^-、BF₄ ^-、Cl^-、Br^-、I^-、ClO₄ ^-、AsF₆ ^-、CH₃CO₂ ^-、CF₃SO₃ ^-、N(CF₃SO₂)₂ ^-、C(CF₂SO₂)₃ ^-Or a combination thereof, dissolved or dissociated in an organic solvent selected from the group consisting of Propylene Carbonate (PC), Ethylene Carbonate (EC), diethyl carbonate (DEC), dimethyl carbonate (DMC), dipropyl carbonate (DPC), dimethyl sulfoxide, acetonitrile, dimethoxyethane, diethoxyethane, tetrahydrofuran, N-methyl-2-pyrrolidone (NMP), Ethyl Methyl Carbonate (EMC), gamma-butyrolactone (γ -butyrolactone), ester compounds, or a mixture thereof. However, the present disclosure is not limited thereto.

In addition, the present disclosure provides a battery module including a battery including the electrode assembly as a unit cell; a battery pack including the battery module; and a device comprising the battery pack as a power source. Specific examples of the apparatus include, but are not limited to: a power tool (power tool) driven by an electric motor; electric vehicles, including Electric Vehicles (EVs), Hybrid Electric Vehicles (HEVs), Plug-in Hybrid Electric vehicles (PHEVs), or the like; electric bicycles including electric bicycles (E-bike) and electric scooters (E-scooter); electric golf cart (electric golf cart); an electrical power storage system; or the like.

The embodiments will be described more fully hereinafter so that this disclosure may be readily understood. The following examples may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. Rather, these exemplary embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

Examples

Manufacture of separator plates

Resin compositions were prepared according to the compositions shown in table 1 below. Acetone and isopropyl alcohol (IPA) were mixed to prepare a dispersion medium, and the resin compositions containing PVP and PVDF-HFP according to each of examples and comparative examples were introduced thereto to prepare polymer solutions. Here, PVDF-HFP had a molecular weight (Mw) of 300,000 and a substitution rate of 15% by weight. The polymer solution was coated on a porous polymer substrate (thickness 9 μm, porosity 32 vol%, molecular weight 500,000, polyethylene) by dip coating (dip coating) method, and humidified phase separation was induced at room temperature under a Relative Humidity (RH) of 60%. In this way, a separator is obtained.

[ Table 1]

[ Table 2]

As can be seen from table 2, the separator according to the example showed better results in terms of gas permeability, adhesion to the electrode, and heat shrinkage, compared to the comparative example.

Test method

1) Capacity of capacity

The supported amount is the weight of the resin composition contained in the heat-resistant coating layer per unit area of the heat-resistant coating layer coated on both surfaces of the porous polymer substrate.

2) Air permeability

The air permeability was determined as the time (seconds) required for 100cc of air to permeate through the separator at a constant pressure (0.05MPa) by using an air permeability tester (EG 01-55-1MR, available from Asahi Seiko). Breathability was measured at three points on the left/center/right of each sample and recorded as an average.

When the gas permeability is 2,000s/100cc or more, the output and cycle characteristics of the battery may be deteriorated.

3) Thermal shrinkage

The heat shrinkage was calculated by: each of the separators according to the examples and comparative examples was cut into a size of 5cm × 5cm, each separator was allowed to stand at 150 ℃ for 30 minutes, and then shrinkage in each of TD and MD was calculated according to the following formula.

Heat shrinkage (%) × 100 [ ("length before shrinkage-length after shrinkage)/(length before shrinkage) ]

4) Adhesion to electrode

Each of the separators according to the examples and comparative examples was cut into a size of 100mm (length) × 25mm (width), and laminated with the anode by heat pressing under conditions of 60 ℃, 6.5MPa, and 1 second. Then, the separator was peeled at an angle of 180 ° at a rate of 300mm/min by using a UTM instrument (Instron), and the peel strength was measured at this time. The adhesion of the separator to the electrode is preferably 50g/25mm or more.

The negative electrode was obtained as follows. Prepared by mixing 66.1 wt% of artificial graphite (coal tar pitch), 26.9 wt% ofNatural graphite, 1.5 wt% of SiO, 1.5 wt% of carbon black, 3 wt% of SBR as a binder, and 1 wt% of CMC were mixed to prepare a negative electrode slurry. The slurry was poured at 495mg/25cm²The supported amount of (b) was applied to a copper foil, dried in a vacuum oven at 100 ℃ for 10 hours or more, and then rolled, thereby obtaining a negative electrode (total thickness of 159.6 μm).