阅读说明：本技术 一种全自动熔断器铆压机 (Full-automatic fuse riveting machine ) 是由 赵文华 赵佳豪 于 2020-12-02 设计创作，主要内容包括：本发明公开了一种全自动熔断器铆压机,包括机柜以及设在机柜上的工作台,所述工作台上设有电脑控制装置和加工装置,所述加工装置包括熔断器切割搬运机构、熔断器移栽机构、两个进线打端机构、熔断器铆压机构和成品取出机构,其中熔断器切割搬运机构对熔断器进行搬运并将熔断器两端的引脚切割,熔断器移栽机构将切割后的熔断器移动至熔断器铆压机构,两个进线打端机构分别对线材的一端打线材端子,熔断器铆压机构将熔断器铆压在两条打好线材端子的线材上,成品取出机构将成品搬运至成品收集处。本发明结构简单,设备占地面积小,可以全自动的将熔断器铆压在线材上,代替了传统的人工,降低了人工的劳动强度,节约了人工成本,提高了生产效率。(The invention discloses a full-automatic fuse riveting machine which comprises a cabinet and a workbench arranged on the cabinet, wherein the workbench is provided with a computer control device and a processing device, the processing device comprises a fuse cutting and carrying mechanism, a fuse transplanting mechanism, two incoming line end punching mechanisms, a fuse riveting mechanism and a finished product taking-out mechanism, the fuse cutting and carrying mechanism carries a fuse and cuts pins at two ends of the fuse, the fuse transplanting mechanism moves the cut fuse to the fuse riveting mechanism, the two incoming line end punching mechanisms respectively wire bonding material terminals at one ends of the wires, the fuse riveting mechanism rivets the fuse on the two wires with the wire bonding material terminals, and the finished product taking-out mechanism carries a finished product to a finished product collecting position. The riveting device is simple in structure and small in occupied area, the fuse can be riveted on the wire rod automatically, traditional labor is replaced, labor intensity of workers is reduced, labor cost is saved, and production efficiency is improved.)

1. The utility model provides a full-automatic fuse riveting machine which characterized in that: including rack (1) and workstation (2) of setting on rack (1), be provided with computer control device (3) and processingequipment on workstation (2), processingequipment works under the control of computer control device (3), and processingequipment includes fuse cutting transport mechanism (4), fuse transplanting mechanism (5), two inlet wires beat end mechanism (6), fuse riveting mechanism (7) and finished product withdrawing mechanism (8), wherein fuse cutting transport mechanism (4) carry the fuse and cut the pin at fuse both ends to suitable length, fuse transplanting mechanism (5) remove the fuse after cutting to fuse riveting mechanism (7), two inlet wire beat end mechanism (6) and beat the wire rod terminal, every respectively the inlet wire beat end mechanism (6) by wire straightening mechanism (61), The wire inlet guide mechanism (62), the wire cutting and peeling mechanism (63) and the wire terminal pressing mechanism (64) are formed, a fuse is riveted on two wires with wire terminals by the fuse riveting mechanism (7), the wire with the fuse riveted at the fuse riveting mechanism (7) is conveyed to a finished product collecting position by the finished product taking-out mechanism (8), the fuse riveting mechanism (7) comprises a machine body base (71), a machine body main body (72), a riveting sliding block (77), an upper pressing knife mechanism (710) and a lower pressing knife mechanism (711), the machine body main body (72) is vertically arranged on the machine body base (71), a terminal pay-off reel (73) and a first motor (74) are arranged at the top end of the machine body main body (72), a speed reducer (75) is connected to the output end of the first motor (74), and the output end of the speed reducer (75) is fixedly connected with the riveting sliding block (77) through an eccentric shaft (76), riveting slider (77) slide to set up in riveting slide (78), and fixed mounting has terminal pressure festival to hang head (79) on riveting slider (77), terminal pressure festival hangs head (79) and keeps away from riveting slider (77) one end and is connected with last broach mechanism (710), broach mechanism (711) set up the below at last broach mechanism (710) down, and is provided with two terminal deflector (712) between broach mechanism (711) and last broach mechanism (710) down, two terminal deflector (712) carry out the riveting on the fuse between leading-in broach mechanism (711) of fuse terminal on terminal drawing drum (73) and last broach mechanism (710).

2. The full-automatic fuse riveting press machine of claim 1, characterized in that: the bottom of rack (1) is provided with universal caster (9), universal caster (9) are provided with four, four universal caster (9) distribute in the bottom four corners of rack (1).

3. The full-automatic fuse riveting press machine of claim 1, characterized in that: fuse cutting transport mechanism (4) include PMKD (41), second motor (49) and cut off round tooth (410), PMKD (41) are gone up and are provided with left side board (42) and right side board (43) perpendicularly, be provided with transport straight-tooth (44) between left side board (42) and right side board (43), run through on transport straight-tooth (44) and be provided with its round trip movement's of drive transport straight-tooth drive shaft (45), and the front end of transport straight-tooth (44) is provided with drain hole (46) that are used for placing the fuse, and the rear end is provided with transport driving shaft (47), transport driving shaft (47) are connected with second motor (49) and transport straight-tooth drive shaft (45) through belt (48) respectively, it is provided with two, two to cut off round tooth (410) fixed mounting is at the both ends of transport driving shaft (47), and two be provided with two transport scallops (411), two between cutting off scallops (410) one side of cutting off scallops (410) is provided with stub bar cutting off cutter (412) rather than the looks adaptation, stub bar cutting off cutter (412) fixed mounting is on stub bar cutting off cutter arbor (413), the both ends of stub bar cutting off cutter arbor (413) are connected with left side board (42) and right side board (43) respectively, the below of transport scallops (411) is provided with fuse fender silo (414), fuse fender silo (414) are used for placing the fuse of being cut the pin.

4. The full-automatic fuse riveting press machine of claim 1, characterized in that: the fuse transplanting mechanism (5) comprises a sheet metal plate (51), a first sliding rail (52) is fixedly arranged on the sheet metal plate (51), a first sliding block (53) is arranged on the first sliding rail (52) in a sliding manner, a third motor (54) for driving the first sliding block (53) to slide along the length direction of the first sliding rail (52) is further arranged on the sheet metal plate (51), a translation plate (55) is fixedly arranged on the first sliding block (53), a second sliding rail (56) is fixedly arranged on the translation plate (55), a second sliding block (57) is arranged on the second sliding rail (56) in a sliding way, a fourth motor (58) for driving the second sliding block (57) to move along the length direction of the second sliding rail (56) is fixedly arranged on the translation plate (55), the second slider (57) is fixedly provided with a lifting bar (59), and the lifting bar (59) is fixedly provided with a first pneumatic finger (510) used for clamping the fuse.

5. The full-automatic fuse riveting press machine of claim 1, characterized in that: the wire straightening mechanism (61) comprises a wire straightening vertical plate (611), the wire straightening vertical plate (611) is fixedly connected with the workbench (2) through a connecting block (612), the wire straightening vertical plate (611) is sequentially provided with a wire inlet traction wheel (613), a first wire inlet wheel set (614) and a second wire inlet wheel set (615) from right to left, the first wire inlet wheel set (614) and the second wire inlet wheel set (615) are formed by a plurality of wire inlet rollers (616) which are arranged in a staggered mode, and wire inlet guide positioning holes (617) are formed in two ends of the second wire inlet wheel set (615).

6. The full-automatic fuse riveting press machine of claim 1, characterized in that: between inlet wire guiding mechanism (62) are located wire rod straightening mechanism (61) and wire rod cutting mechanism (63), it includes panel beating safety cover (621) of fixed mounting on workstation (2) and inlet wire action wheel (622) and the inlet wire of setting on panel beating safety cover (621) from driving wheel (623), inlet wire action wheel (622) and inlet wire are from tangent setting of driving wheel (623), inlet wire guiding mechanism (62) still include fifth motor (624), fifth motor (624) fixed mounting is in the bottom of workstation (2), and the output of fifth motor (624) runs through behind panel beating safety cover (621) to rotate with inlet wire action wheel (622) and be connected, the front end that lies in inlet wire action wheel (622) on panel beating safety cover (621) is provided with length inductor (625).

7. The full-automatic fuse riveting press machine of claim 1, characterized in that: the wire cutting and peeling mechanism (63) comprises an upright post (631) fixedly mounted on a workbench (2) and two groups of cutter modules (632) arranged on the upright post (631), wherein the cutter modules (632) are oppositely arranged up and down and each group of cutter modules (632) is composed of two peeling knives (633) and one cutting knife (634), wherein the cutting knife (634) is positioned between the two peeling knives (633), the bottom of the upright post (631) is further provided with a sixth motor (635) for driving the two groups of cutter modules (632) to cut and peel, the wire cutting and peeling mechanism (63) further comprises a seventh motor (636), the seventh motor (636) is fixedly mounted at the bottom of the workbench (2), the output end of the seventh motor (636) penetrates through the workbench (2) and then is fixedly connected with a rotary carrier plate (637), and a third sliding rail (638) is fixedly mounted on the rotary carrier plate (637), the third slide rail (638) is provided with a third slide block (639) in a sliding manner, a second pneumatic finger (6310) is fixedly mounted on the third slide block (639), and an eighth motor (6311) for driving the third slide block (639) to move along the length direction of the third slide rail (638) is further fixedly mounted on the rotary carrier plate (637).

8. The full-automatic fuse riveting press machine of claim 1, characterized in that: the wire pressing terminal mechanism (64) comprises a terminal pressing rack (641), a terminal pressing sliding block (644) and a terminal upper clamping die (646), wherein a terminal material disc (642) and a ninth motor (643) are fixedly installed on the terminal pressing rack (641), the output end of the ninth motor (643) is fixedly connected with the terminal pressing sliding block (644), the terminal pressing sliding block (644) is connected with the terminal upper clamping die (646) through a terminal pressure size section screw rod (645), the terminal lower clamping die (647) is arranged right below the terminal upper clamping die (646), a terminal material guide plate (648) is arranged on one side of the terminal lower clamping die (647), and a wire terminal on the terminal material disc (642) is guided into the terminal upper clamping die (646) through the terminal material guide plate (648) to be riveted between the terminal lower clamping die (647).

9. The full-automatic fuse riveting press machine of claim 1, characterized in that: go up broach mechanism (710) including with fuselage main part (72) fixed connection's fourth slider fixed plate (7101) and set up fourth slider (7102) on fourth slider fixed plate (7101), it is provided with fourth slide rail (7103) to slide in fourth slider (7102), fourth slide rail (7103) fixed mounting is on last broach mounting panel (7104), go up broach mounting panel (7104) top and offer U-shaped trench (7105) that are used for installing terminal pressure festival to hang head (79), and go up broach mounting panel (7104) bottom fixed mounting have two be used for riveting on of fuse terminal rivet broach (7106), two go up the symmetric axis distribution of broach mounting panel (7104) more than rivet broach (7106).

10. The full-automatic fuse riveting press machine of claim 1, characterized in that: lower push type broach mechanism (711) includes blade holder PMKD (7111) of fixed mounting on fuselage base (71) and sets up two push type broach fixing base (7112) down on blade holder PMKD (7111) perpendicularly, two equal fixed mounting has down on push type broach fixing base (7112) rivets push type broach (7113), rivet push type broach (7113) below one side down and be provided with garbage collection groove (7114), and the position of riveting push type broach (7113) and terminal deflector (712) under the end is corresponding.

11. The full-automatic fuse riveting press machine of claim 1, characterized in that: finished product withdrawing mechanism (8) include finished product conveyer belt (81) and set up finished product conveyer belt safety cover (82) on finished product conveyer belt (81), the front end of finished product conveyer belt (81) is provided with the pneumatic finger of third (83), the pneumatic finger of third (83) is used for placing the wire rod of the good fuse of riveting on finished product conveyer belt (81), finished product withdrawing mechanism (8) still include tenth motor (84) of drive finished product conveyer belt (81) work.

Technical Field

The invention relates to the technical field of riveting machines, in particular to a full-automatic fuse riveting machine.

Background

A fuse (fuse) is an electric device that fuses a fuse body by heat generated by itself when a current exceeds a predetermined value, thereby breaking an electric circuit. The fuse melts the melt by the heat generated by the fuse after the current exceeds a specified value for a period of time, so as to cut off the circuit; a current protector is made by applying the principle. The fuse is widely applied to high and low voltage distribution systems, control systems and electric equipment, and is one of the most commonly applied protection devices as a short circuit and overcurrent protector.

In large-scale electrical equipment, a fuse is connected to a live wire as a fuse to protect the electrical equipment, a common access mode is to cut an opening on the live wire to access the fuse, the method can only aim at small-batch electrical equipment, and the production requirements cannot be met for large-batch electrical equipment, so that a fuse riveting machine appears in the market. Although the fuse riveting machine can rivet and press fuses on the wires in large batch, the fuse riveting machine is often required to be matched with a wire pressing terminal machine, a wire peeling machine and a wire cutting machine for use, so that the occupied area of equipment is large, a plurality of workers are required to operate simultaneously, the labor intensity is large, the cost is high, and the production efficiency is low.

Disclosure of Invention

The invention aims to provide a full-automatic fuse riveting machine which has the advantages of simple structure and small equipment floor area, can be used for riveting a fuse on a wire rod in a full-automatic manner, replaces the traditional labor, reduces the labor intensity of the labor, saves the labor cost, improves the production efficiency, and solves the problems brought forward by the technical background.

In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic fuse riveting machine comprises a machine cabinet and a workbench arranged on the machine cabinet, wherein the workbench is provided with a computer control device and a processing device, the processing device works under the control of the computer control device, the processing device comprises a fuse cutting and carrying mechanism, a fuse transplanting mechanism, two incoming line end punching mechanisms, a fuse riveting mechanism and a finished product taking-out mechanism, the fuse cutting and carrying mechanism carries a fuse and cuts pins at two ends of the fuse to a proper length, the fuse transplanting mechanism moves the cut fuse to the fuse riveting mechanism, the two incoming line end punching mechanisms punch wire terminals at one ends of wires respectively, each incoming line end punching mechanism is composed of a wire straightening mechanism, an incoming line guiding mechanism, a wire cutting and peeling mechanism and a wire terminal pressing mechanism, the fuse riveting mechanism rivets the fuse on the two wires with the wire terminals punched, the finished product taking-out mechanism carries the wire rods riveted with the fuses at the fuse riveting mechanism to a finished product collecting position, the fuse riveting mechanism comprises a machine body base, a machine body main body, a riveting sliding block, an upper pressing knife mechanism and a lower pressing knife mechanism, the machine body main body is vertically arranged on the machine body base, the top end of the machine body main body is provided with a terminal pay-off reel and a first motor, the output end of the first motor is connected with a speed reducer, the output end of the speed reducer is fixedly connected with the riveting sliding block through an eccentric shaft, the riveting sliding block is arranged in the riveting sliding seat in a sliding manner, a terminal pressure joint hanging head is fixedly arranged on the riveting sliding block, one end, far away from the riveting sliding block, of the terminal pressure joint hanging head is connected with the upper pressing knife mechanism, the lower pressing knife mechanism is arranged below the upper pressing knife mechanism, and two terminal guide plates are arranged between the lower pressing knife mechanism and the upper pressing, and the two terminal guide plates are used for guiding the fuse terminal on the terminal pay-off reel into the space between the lower pressing cutter mechanism and the upper pressing cutter mechanism to be riveted on the fuse.

Preferably, the bottom of rack is provided with universal castor, universal castor is provided with four, four universal castor distributes in the bottom four corners of rack.

Preferably, fuse cutting transport mechanism includes PMKD, second motor and cuts off the lobe of a tooth, last left side board and the right side board of being provided with perpendicularly of PMKD, be provided with the transport straight-tooth between left side board and the right side board, run through on the transport straight-tooth and be provided with its back and forth movement's of drive transport straight-tooth drive shaft, and the front end of carrying the straight-tooth is provided with the drain hole that is used for placing the fuse, and the rear end is provided with the transport driving shaft, the transport driving shaft is connected with second motor and transport straight-tooth drive shaft through the belt respectively, it is provided with two, two to cut off the lobe of a tooth fixed mounting at the both ends of transport driving shaft, and two it is provided with two transport lobes of tooth to cut off between the lobe of a tooth, two one side of cutting off the lobe of a tooth is provided with the material foot cutting off sword rather than the looks, the both ends of stub cutting off cutter arbor are connected with left side board and right side board respectively, the below of transport round tooth is provided with fuse fender silo, fuse keeps off the silo and is used for placing the fuse of being cut the pin.

Preferably, the fuse transplanting mechanism comprises a sheet metal plate, a first slide rail is fixedly mounted on the sheet metal plate, a first slide block is arranged on the first slide rail in a sliding mode, a third motor for driving the first slide block to slide along the length direction of the first slide rail is further arranged on the sheet metal plate, a translation plate is fixedly mounted on the first slide block, a second slide rail is fixedly mounted on the translation plate, a second slide block is arranged on the second slide rail in a sliding mode, a fourth motor for driving the second slide block to move along the length direction of the second slide rail is further fixedly mounted on the translation plate, a lifting strip is fixedly mounted on the second slide block, and a first pneumatic finger for clamping the fuse is fixedly mounted on the lifting strip.

Preferably, wire rod alignment mechanism includes wire rod alignment riser, the wire rod alignment riser passes through connecting block and workstation fixed connection, and the wire rod alignment riser has set gradually inlet wire traction wheel, first inlet wire wheelset and second inlet wire wheelset from the right side to a left side, first inlet wire wheelset and second inlet wire wheelset constitute by the inlet wire running roller that a plurality of dislocation set, the both ends of second inlet wire wheelset all are provided with inlet wire guide locating hole.

Preferably, inlet wire guiding mechanism is located between wire rod alignment mechanism and the wire rod cuts the mechanism, and it includes that fixed mounting is at the panel beating safety cover on the workstation and sets up inlet wire action wheel and the inlet wire on the panel beating safety cover from the driving wheel, inlet wire action wheel and inlet wire are from tangent setting of driving wheel, inlet wire guiding mechanism still includes the fifth motor, fifth motor fixed mounting is in the bottom of workstation, and the output of fifth motor runs through behind the panel beating safety cover and is connected with the rotation of inlet wire action wheel, the front end that is located the inlet wire action wheel on the panel beating safety cover is provided with the length inductor.

Preferably, the wire cutting and peeling mechanism comprises an upright post fixedly arranged on the workbench and two groups of cutter modules arranged on the upright post, the two groups of cutter modules are arranged in an up-and-down opposite direction, each group of cutter modules consists of two peeling knives and one cutting knife, wherein the cutting knife is positioned between the two peeling knives, the bottom of the upright post is also provided with a sixth motor which drives the two groups of cutting knife modules to cut and peel, the wire cutting and peeling mechanism also comprises a seventh motor which is fixedly arranged at the bottom of the workbench, and the output end of the seventh motor penetrates through the workbench and then is fixedly connected with the rotary carrier plate, a third slide rail is fixedly arranged on the rotary carrier plate, a third sliding block is arranged on the third sliding rail in a sliding manner, a second pneumatic finger is fixedly arranged on the third sliding block, and an eighth motor for driving the third sliding block to move along the length direction of the third sliding rail is fixedly mounted on the rotary carrier plate.

Preferably, the wire rod terminal pressing mechanism comprises a terminal crimping rack, a terminal pressing sliding block and a terminal clamping die, wherein a terminal material disc and a ninth motor are fixedly mounted on the terminal crimping rack, the output end of the ninth motor is fixedly connected with the terminal pressing sliding block, the terminal pressing sliding block is connected with the terminal clamping die through a terminal pressure section screw rod, the terminal clamping die is arranged right below the terminal clamping die, a terminal material guide plate is arranged on one side of the terminal clamping die, and a wire rod terminal on the terminal material disc is riveted between the terminal clamping die and the terminal clamping die through the terminal material guide plate.

Preferably, go up the die cutter mechanism include with fuselage main part fixed connection's fourth slider fixed plate and set up the fourth slider on the fourth slider fixed plate, it is provided with the fourth slide rail to slide in the fourth slider, fourth slide rail fixed mounting is on last die cutter mounting panel, go up die cutter mounting panel top and offer the U-shaped groove position that is used for installing terminal pressure festival hanging head, and go up die cutter mounting panel bottom fixed mounting have two last riveting sword that are used for riveting fuse terminal, two go up the axis symmetric distribution of die cutter mounting panel more than the riveting sword.

Preferably, the lower pressing knife mechanism comprises a knife holder fixing base plate fixedly mounted on the machine body base and two lower pressing knife fixing bases vertically arranged on the knife holder fixing base plate, the lower pressing knife fixing bases are fixedly mounted with lower riveting knives, one side of the lower part of each lower riveting knife is provided with a waste collecting groove, and the positions of the lower riveting knives and the terminal guide plate correspond.

Preferably, finished product taking out mechanism includes the finished product conveyer belt and sets up the finished product conveyer belt safety cover on the finished product conveyer belt, the front end of finished product conveyer belt is provided with the pneumatic finger of third, the pneumatic finger of third is used for placing the wire rod of the good fuse of riveting on the finished product conveyer belt, finished product taking out mechanism still includes the tenth motor of drive finished product conveyer belt work.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention provides a full-automatic fuse riveting machine, which comprises a machine cabinet, a workbench arranged on the machine cabinet, a computer control device and a processing device, wherein the computer control device and the processing device are arranged on the workbench, the overall structure is simple, the occupied area is small, the working of the processing device is controlled by the computer control device, and the automatic production is realized, the processing device in the invention comprises a fuse cutting and carrying mechanism, a fuse transplanting mechanism, two wire incoming and punching mechanisms, a fuse riveting mechanism and a finished product taking-out mechanism, wherein the fuse cutting and carrying mechanism carries the fuse and cuts pins at two ends of the fuse to a proper length, the fuse transplanting mechanism moves the cut fuse to the fuse riveting mechanism, the two wire incoming and punching mechanisms respectively wire a wire terminal at one end of two wires and peel the other end of the two wires, fuse riveting mechanism is with the fuse riveting on two wires of beating the wire rod terminal, and finished product take-out mechanism carries the wire rod of the good fuse of fuse riveting mechanism department riveting to the finished product department of collecting, and whole processing linkage is strong, need not manual operation, has practiced thrift the cost of labor, has reduced artificial intensity of labour, simultaneously effectual improvement production efficiency.

Drawings

FIG. 1 is a block diagram of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is an enlarged view of A of FIG. 1 according to the present invention;

FIG. 4 is an overall view of the cutting and carrying mechanism of the fuse of the present invention;

FIG. 5 is a partial block diagram of the fuse cutting and handling mechanism of the present invention;

FIG. 6 is a block diagram of the fuse transplanting mechanism of the present invention;

FIG. 7 is a partial block diagram of the incoming line termination mechanism of the present invention;

FIG. 8 is an enlarged view of B of FIG. 7 in accordance with the present invention;

fig. 9 is a structural view of a wire terminal-pressing mechanism of the present invention;

FIG. 10 is an exploded view of the fuse riveting mechanism of the present invention;

FIG. 11 is a structural view of the upper blade pressing mechanism of the present invention;

FIG. 12 is a structural view of a down-cutter mechanism of the present invention;

fig. 13 is a structural diagram of a finished product riveted by the fuse riveting press of the invention.

The reference numerals and names in the figures are as follows:

1. a cabinet; 2. a work table; 3. a computer control device; 4. a fuse cutting and carrying mechanism; 41. fixing the bottom plate; 42. a left side plate; 43. a right side plate; 44. carrying straight teeth; 45. conveying a straight tooth driving shaft; 46. a discharging port; 47. carrying the driving shaft; 48. a belt; 49. a second motor; 410. cutting off the circular teeth; 411. carrying the round teeth; 412. a stub bar cutting knife; 413. a stub bar cutting off cutter shaft; 414. a fuse material blocking groove; 5. a fuse transplanting mechanism; 51. sheet metal plate; 52. a first slide rail; 53. a first slider; 54. a third motor; 55. a translation plate; 56. a second slide rail; 57. a second slider; 58. a fourth motor; 59. a lifting bar; 510. a first pneumatic finger; 6. an incoming line terminal punching mechanism; 61. a wire straightening mechanism; 611. straightening the vertical plate by the wire; 612. connecting blocks; 613. a wire inlet traction wheel; 614. a first wire inlet wheel set; 615. a second wire inlet wheel set; 616. feeding a wire roller; 617. leading the wire into a positioning hole; 62. a wire inlet guide mechanism; 621. a metal plate protective cover; 622. a wire inlet driving wheel; 623. a wire inlet driven wheel; 624. a fifth motor; 625. a length sensor; 63. a wire cutting and peeling mechanism; 631. a column; 632. a cutter module; 633. a skinning knife; 634. cutting knife; 635. a sixth motor; 636. a seventh motor; 637. rotating the carrier plate; 638. a third slide rail; 639. a third slider; 6310. a second pneumatic finger; 6311. an eighth motor; 64. a wire terminal pressing mechanism; 641. a terminal crimping frame; 642. a terminal tray; 643. a ninth motor; 644. the terminal presses the slider downwards; 645. the terminal pressure is large and small; 646. clamping a die on the terminal; 647. clamping the lower terminal mold; 648. a terminal material guide plate; 7. the fuse is riveted with the pressing mechanism; 71. a body base; 72. a main body of the body; 73. a terminal pay-off reel; 74. a first motor; 75. a speed reducer; 76. an eccentric shaft; 77. riveting the slide block; 78. riveting the sliding seat; 79. a terminal pressure node suspension head; 710. an upper pressing knife mechanism; 7101. a fourth slider fixing plate; 7102. a fourth slider; 7103. a fourth slide rail; 7104. an upper pressing knife mounting plate; 7105. a U-shaped slot position; 7106. riveting and pressing a cutter; 711. a cutter pressing mechanism; 7111. the cutter holder is fixed on the bottom plate; 7112. a pressing knife fixing seat; 7113. riveting and pressing a cutter; 7114. a waste collection tank; 712. a terminal guide plate; 8. a finished product taking-out mechanism; 81. a finished product conveyor belt; 82. protecting the finished product conveyor belt; 83. a third pneumatic finger; 84. a tenth motor; 9. a universal caster.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and fig. 2, an embodiment of the present invention: a full-automatic fuse riveting machine comprises a machine cabinet 1 and a workbench 2 arranged on the machine cabinet 1, wherein a computer control device 3 and a processing device are arranged on the workbench 2, the processing device works under the control of the computer control device 3, the full-automatic processing of the fuse riveting machine is realized through the computer control device 3, the traditional manual operation is replaced, the labor cost is saved, the labor intensity of workers is reduced, and meanwhile, the production efficiency is effectively improved, in the embodiment, the computer control device 3 is a PLC (programmable logic controller) which is a well-known technology and is not repeated any more, the processing device comprises a fuse cutting and carrying mechanism 4, a fuse transplanting mechanism 5, two incoming line end beating mechanisms 6, a fuse riveting mechanism 7 and a finished product taking-out mechanism 8, wherein the fuse cutting and carrying mechanism 4 carries fuses and cuts pins at two ends of the fuses to a proper length, fuse transplanting mechanism 5 removes the fuse after the cutting to fuse riveting mechanism 7, two inlet wire is beaten end mechanism 6 and is beaten the wire rod terminal to the one end of two wires respectively, every inlet wire is beaten end mechanism 6 and is cut peeling mechanism 63 and wire rod by wire rod alignment mechanism 61, inlet wire guiding mechanism 62, wire rod and press terminal mechanism 64 and constitute, fuse riveting mechanism 7 is with the fuse riveting on two wire rods of beating the wire rod terminal, finished product withdrawing mechanism 8 is carried the wire rod of the good fuse of fuse riveting mechanism 7 department riveting to finished product collection department.

Referring to fig. 1 again, the bottom of the cabinet 1 is provided with four casters 9, the four casters 9 are distributed at four corners of the bottom of the cabinet 1, and manpower can be saved through the casters 9 during transportation, which is convenient and practical.

Referring to fig. 4 and 5, the fuse cutting and conveying mechanism 4 includes a fixed bottom plate 41, a second motor 49 and cutting circular teeth 410, a left side plate 42 and a right side plate 43 are vertically disposed on the fixed bottom plate 41, a conveying straight tooth 44 is disposed between the left side plate 42 and the right side plate 43, a conveying straight tooth driving shaft 45 for driving the conveying straight tooth 44 to move back and forth is disposed on the conveying straight tooth 44, a discharge port 46 for placing a fuse is disposed at the front end of the conveying straight tooth 44, a conveying driving shaft 47 is disposed at the rear end of the conveying straight tooth 44, the conveying driving shaft 47 is respectively connected with the second motor 49 and the conveying straight tooth driving shaft 45 through a belt 48, two cutting circular teeth 410 are disposed, the two cutting circular teeth 410 are fixedly mounted at two ends of the conveying driving shaft 47, two conveying circular teeth 411 are disposed between the two cutting circular teeth 410, a material foot cutting knife 412 adapted to one side of the two cutting circular teeth 410 is disposed, stub bar cutting off cutter 412 fixed mounting is on stub bar cutting off cutter arbor 413, the both ends of stub bar cutting off cutter arbor 413 are connected with left side plate 42 and right side plate 43 respectively, the below of transport round tooth 411 is provided with fuse fender silo 414, fuse fender silo 414 is used for placing the fuse that has cut the pin.

By adopting the technical scheme, the fuse cutting and carrying mechanism 4 places the fuse at the discharging hole 46 in the working process, the carrying straight teeth 44 carry the fuse at the discharging hole 46 to the cutting circular teeth 410 under the action of the carrying straight teeth driving shaft 45, the cutting circular teeth 410 are matched with the material leg cutting knife 412 to cut off the pins at two ends of the fuse to a proper length, and then the fuse cut off by the pins is carried to the fuse material blocking groove 414 by the two carrying circular teeth 411 to wait for entering the next process.

Referring to fig. 6, the fuse transplanting mechanism 5 includes a sheet metal plate 51, a first slide rail 52 is fixedly mounted on the sheet metal plate 51, a first slide block 53 is slidably disposed on the first slide rail 52, a third motor 54 for driving the first slide block 53 to slide along the length direction of the first slide rail 52 is further disposed on the sheet metal plate 51, a translation plate 55 is fixedly mounted on the first slide block 53, a second slide rail 56 is fixedly mounted on the translation plate 55, a second slide block 57 is slidably disposed on the second slide rail 56, a fourth motor 58 for driving the second slide block 57 to move along the length direction of the second slide rail 56 is further fixedly mounted on the translation plate 55, a lifting bar 59 is fixedly mounted on the second slide block 57, and a first pneumatic finger 510 for clamping a fuse is fixedly mounted on the lifting bar 59.

By adopting the above technical scheme, when the fuse transplanting mechanism 5 works, the first pneumatic finger 510 is driven by the third motor 54 and the fourth motor 58 to move along the X axis and the Y axis, and then the fuse at the fuse blocking groove 414 is sent to the fuse riveting mechanism 7 for riveting.

Referring to fig. 7, the wire straightening mechanism 61 includes a wire straightening vertical plate 611, the wire straightening vertical plate 611 is fixedly connected to the workbench 2 through a connecting block 612, the wire straightening vertical plate 611 is sequentially provided with a wire feeding traction wheel 613, a first wire feeding wheel set 614 and a second wire feeding wheel set 615 from right to left, the first wire feeding wheel set 614 and the second wire feeding wheel set 615 are both formed by a plurality of wire feeding rollers 616 which are arranged in a staggered manner, and two ends of the second wire feeding wheel set 615 are both provided with wire feeding guiding positioning holes 617.

By adopting the above technical scheme, the wire is drawn by the wire-feeding traction wheel 613 to pass through the first wire-feeding wheel set 614 and the second wire-feeding wheel set 615 in sequence and then guided out to the wire-feeding guide mechanism 62 through the wire-feeding guide positioning hole 617, and the wire is straightened through the plurality of staggered wire-feeding rollers 616 on the first wire-feeding wheel set 614 and the second wire-feeding wheel set 615, so that the next process can work conveniently.

Please refer to fig. 7 again, the wire inlet guiding mechanism 62 is located between the wire straightening mechanism 61 and the wire cutting mechanism 63, and includes a metal plate protection cover 621 fixedly mounted on the working table 2, and a wire inlet driving wheel 622 and a wire inlet driven wheel 623 which are arranged on the metal plate protection cover 621, the wire inlet driving wheel 622 and the wire inlet driven wheel 623 are tangentially arranged, the wire inlet guiding mechanism 62 further includes a fifth motor 624, the fifth motor 624 is fixedly mounted at the bottom of the working table 2, and an output end of the fifth motor 624 penetrates through the metal plate protection cover 621 and then is rotationally connected with the wire inlet driving wheel 622, and a length sensor 625 is arranged at the front end of the wire inlet driving wheel 622 on the metal plate protection cover 621.

Through adopting above-mentioned technical scheme, fifth motor 624 drives the inlet wire action wheel 622 and rotates, and inlet wire action wheel 622 cooperates with the inlet wire from driving wheel 623 and transports the wire rod between inlet wire action wheel 622 and the inlet wire from driving wheel 623 to wire rod cutting peeling mechanism 63, and length inductor 625 is used for the length of response inlet wire to give the signal that computer control device 3 control fifth motor 624 opened and shut.

Referring to fig. 7 and 8, the wire cutting and peeling mechanism 63 includes an upright post 631 fixedly mounted on the worktable 2, and two sets of cutter modules 632 disposed on the upright post 631, the two sets of cutter modules 632 are disposed in opposite directions, each set of cutter modules 632 includes two peeling knives 633 and a cutting knife 634, wherein the cutting knife 634 is disposed between the two peeling knives 633, a sixth motor 635 for driving the two sets of cutter modules 632 to cut and peel is further disposed at the bottom of the upright post 631, the wire cutting and peeling mechanism 63 further includes a seventh motor 636, the seventh motor 636 is fixedly mounted at the bottom of the worktable 2, an output end of the seventh motor penetrates through the worktable 636 and is fixedly connected with a rotary carrier plate 637, a third slide rail 638 is fixedly mounted on the rotary carrier plate 637, a third slide block 639 is slidably disposed on the third slide rail 638, a second pneumatic finger 6310 is fixedly mounted on the third slide block 639, an eighth motor 6311 for driving the third sliding block 639 to move along the length direction of the third sliding rail 638 is further fixedly mounted on the rotation carrier 637.

By adopting the above technical scheme, the sixth motor 635 drives the two sets of cutter modules 632 to cut the wire rod guided in by the wire guiding mechanism 62 into a required length, and the peeling knife 633 close to one side of the wire guiding mechanism 62 peels the end of the guided wire rod, then the second pneumatic finger 6310 clamps the wire rod at the cut end and drives the wire rod to rotate 180 ° under the action of the seven motor 636, and then the second pneumatic finger 6310 moves the initial end of the cut wire rod to the peeling knife 633 close to one side of the second pneumatic finger 6310 to peel the wire rod under the action of the eighth motor 6311, so that both ends of the wire rod are peeled and wait for entering the next process.

Referring to fig. 9, the wire pressing terminal mechanism 64 includes a terminal pressing frame 641, a terminal pressing slider 644 and a terminal upper clamping die 646, wherein a terminal tray 642 and a ninth motor 643 are fixedly mounted on the terminal pressing frame 641, an output end of the ninth motor 643 is fixedly connected to the terminal pressing slider 644, the terminal pressing slider 644 is connected to the terminal upper clamping die 646 through a terminal pressure adjusting screw 645, a terminal lower clamping die 647 is disposed right below the terminal upper clamping die 646, a terminal guide plate 648 is disposed at one side of the terminal lower clamping die 647, and a wire terminal on the terminal tray 642 is guided into a space between the terminal upper clamping die 646 and the terminal lower clamping die 647 through the terminal guide plate 648 to rivet and press a wire terminal.

Through adopting above-mentioned technical scheme, the wire rod that both ends were peeled is placed card mould 647 department under the terminal by second pneumatic finger 6310, and then ninth motor 643 drive terminal pushes down slider 644 and pushes down, and terminal pushes down slider 644 and drives card mould 646 simultaneously and pushes down on the terminal to rivet the leading-in wire rod terminal of terminal stock guide 648 on the wire rod, the wire rod of having pressed the wire rod terminal is moved to fuse riveting mechanism 7 department riveting fuse by second pneumatic finger 6310.

Referring to fig. 10 to 12, the fuse riveting mechanism 7 includes a body base 71, a body main body 72, a riveting slider 77, an upper pressing blade mechanism 710 and a lower pressing blade mechanism 711, the body main body 72 is vertically disposed on the body base 71, a terminal pay-off reel 73 and a first motor 74 are disposed at a top end of the body main body 72, a speed reducer 75 is connected to an output end of the first motor 74, an output end of the speed reducer 75 is fixedly connected to the riveting slider 77 through an eccentric shaft 76, the riveting slider 77 is slidably disposed in the riveting slider 78, a terminal pressure joint hanging head 79 is fixedly mounted on the riveting slider 77, one end of the terminal pressure joint hanging head 79, which is far from the riveting slider 77, is connected to the upper pressing blade mechanism 710, the lower pressing blade mechanism 711 is disposed below the upper pressing blade mechanism 710, and two terminal guide plates 712 are disposed between the lower pressing blade mechanism 711 and the upper pressing blade mechanism 710, the two terminal guide plates 712 guide the fuse terminals on the terminal reel 73 between the lower blade pressing mechanism 711 and the upper blade pressing mechanism 710, and rivet the fuse terminals on the fuse.

Specifically, go up die cutter mechanism 710 and include fourth slider fixed plate 7101 and the fourth slider 7102 of setting on fourth slider fixed plate 7101 with fuselage main part 72 fixed connection, it is provided with fourth slide rail 7103 to slide in the fourth slider 7102, fourth slide rail 7103 fixed mounting is on last die cutter mounting panel 7104, go up die cutter mounting panel 7104 top and offer the U-shaped groove position 7105 that is used for installing terminal pressure festival to hang head 79, and go up die cutter mounting panel 7104 bottom fixed mounting have two last riveting sword 7106 that are used for riveting fuse terminal, two go up the axis symmetric distribution of die cutter mounting panel 7104 above riveting sword 7106.

Specifically, the lower knife pressing mechanism 711 includes a knife holder fixing base plate 7111 fixedly mounted on the machine body base 71 and two lower knife pressing fixing bases 7112 vertically arranged on the knife holder fixing base plate 7111, two lower knife pressing fixing bases 7112 are all fixedly mounted with lower riveting knives 7113, one side of the lower riveting knives 7113 is provided with a waste collecting tank 7114, and the positions of the lower riveting knives 7113 and the terminal guide plate 712 correspond.

By adopting the above technical scheme, when the fuse riveting mechanism 7 works, the first motor 74 drives the eccentric shaft 76 to rotate after passing through the speed reducer 75, the eccentric shaft 76 drives the riveting slider 77 to move up and down along the length direction of the riveting slider 78, the riveting slider 77 drives the upper pressing knife mechanism 710 to press down and cooperate with the lower pressing knife mechanism 711 to rivet and press the fuse between the wires of the two wire terminal riveting mechanisms 6, and the finished product shown in fig. 13 is obtained.

Referring to fig. 1 and fig. 3 again, the finished product taking-out mechanism 8 includes a finished product conveyor belt 81 and a finished product conveyor belt protective cover 82 disposed on the finished product conveyor belt 81, a third pneumatic finger 83 is disposed at a front end of the finished product conveyor belt 81, the third pneumatic finger 83 is used for placing a wire rod of a riveted fuse on the finished product conveyor belt 81, and the finished product taking-out mechanism 8 further includes a tenth motor 84 for driving the finished product conveyor belt 81 to operate.

By adopting the technical scheme, the finished product at the fuse riveting mechanism 7 is placed on the finished product conveyor belt 81 by the third pneumatic finger 83, and the tenth motor 84 drives the finished product conveyor belt 81 to move the finished product to the finished product collection position.

Referring to fig. 13, fig. 13 is a structural diagram of a finished product riveted by a fuse riveting press according to the present invention, and the processing process flow thereof is as follows: firstly, the fuse 50 is carried and cut through the fuse cutting and carrying mechanism 4, redundant pins of the fuse are cut off to meet the processing requirement, and then the fuse 50 at the fuse cutting and carrying mechanism 4 is carried to the fuse riveting and pressing mechanism 7 by the fuse transplanting mechanism 5 to wait for processing; meanwhile, the wire straightening mechanism 61, the wire guiding mechanism 62, the wire cutting and peeling mechanism 63 and the wire terminal pressing mechanism 64 of one of the wire incoming end punching mechanisms 6 respectively straighten, guide, cut, peel and rivet one of the wires A10 to the A terminal 20, the other wire incoming end punching mechanism 6 rivets the B terminal 40 to the wire B30 in the same way, and the wire A10 and the wire B30 which are riveted to the A terminal 20 and the B terminal 40 are clamped to the fuse riveting mechanism 7 by a second pneumatic finger 6310 on the wire cutting and peeling mechanism 63; and finally, the fuse riveting mechanism 7 rivets two ends of the fuse 50 between the wire A10 and the wire B30 through the terminal C60 respectively to obtain a finished product. The whole process flow of the invention does not need manual operation, replaces the traditional manual work, reduces the labor intensity of the manual work, saves the labor cost and improves the production efficiency.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.